background image

 
 
 
 
 
 

Towbar Fitting Instructions

 

To Suit 

HONDA ODYSSEY 5

TH

 GEN CL2

 

Part Number 

HN72L

 

Rating

 

1000/50

 kg 

PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED 

 

 

 

Cequent Customer Service 

Ph

1800 812 017 Fax

03 9898 3299 

Email

info@cequent

.

com

.

au 

Post

PO Box 4050, Dandenong South VIC 3175 

 
 

Rev

A                                                                                      Page 1                                                   Issue Date

20-09-2018

 

FOR TRAILER TOWING PURPOSES ONLY 

For towing capacity details please refer to vehicle owner’s 
manual or to the manufacturer

.  

Overloading can void your 

warranties

.

 

 

WARNING

:  

 

1.  Do not, drill, cut, weld or otherwise modify the tow bar

.

 

2.  If you are using electric welding on a motor vehicle, 

always

 check that the vehicle is not equipped with electronic engine or 

instrument  management  equipment

.   

Failure  to  do  so  could

 

destroy

  any  onboard  computers

.   

If  in  doubt,  check  with  the 

vehicle's manufacturer

.

 

3.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorised 

Trailboss

 dealer if further information is 

required

.

 

4.  If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause damage

.

 

General

:

 

1.  Ensure all hardware items have been included

 

refer to assembly diagram

.

 

2.  It is recommended that the instructions are read through and completely understood before making any attempt to fit this 

product

.

 

3.  Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this product

.

 

4.  Before drilling ensure that the area is clear of fuel, electrical & other components

 

5.  All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust preventative paint

.

 

6.  For vehicles that require the bumper to be cut

Ensure cut out area is in correct position on the vehicle prior to cutting the 

bumper

.

 

7.  The high tensile fasteners supplied with this product were used to achieve the specified rating

If replacement is required 

ensure that fasteners of the same rating & quality are used

.  

Contact an authorized 

Trailboss

 dealer if further information is 

required

.

 

8.  Ensure that all hardware is fastened to torque list below check fasteners on regular basis

.

 

9.  Tow bar load rating sticker provided with this product shall be conspicuously located on inside rear end of the driver's door

.  

(

See diagram below

).

 

10.  Trailboss

 

recommends that you check your tow ball to ensure that it complies with the Australian standards  

   

AS 4177

.

2

.

 

11. 

PLEASE NOTE

It is advised to remove your LUG or TBM when not actually towing so as to produce a clear view of the 

vehicles registration plate if obscured, and to also provide maximum available departure angle 

 

 
 

 

 

 

 

 

 

 

Tow bar Maintenance and Care

.

 

Trailboss 

recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for correct tension

Replace 

any worn or defective parts

.

 

We recommended to remove Tow Ball Mounts 

(

TBM

’s, tongues or lugs

when not being used for any considerable length of time

 

So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R

-

clip are removed then stored in a safe, clean and 

dry place, away from excessive moisture

.

 

Hitch Pull Pins and spring “R” clips are regularly checked for proper installation

Replace any worn or defective parts

.

 

 

 

 

 

Place load rating sticker 

inside driver’s door here 

RECOMMENDED ASSEMBLY TORQUE LISTING 
Diameter 

Grade 8

.

8 Bolt 

 

 

M6 

9

.

5 Nm 

M8 

21

.

7 Nm 

M10 

 

43

.

4 Nm 

M12 

77

.

3Nm 

M14 

  

146  Nm 

M16 

189

.

8 Nm  

 

Summary of Contents for HN72L

Page 1: ...to the body panels shall have all burrs swarf removed then coated with a suitable rust preventative paint 6 For vehicles that require the bumper to be cut Ensure cut out area is in correct position on the vehicle prior to cutting the bumper 7 The high tensile fasteners supplied with this product were used to achieve the specified rating If replacement is required ensure that fasteners of the same ...

Page 2: ... HN72L Rating 1000 50 kg PLACE THESE INSTRUCTIONS IN THE VEHICLE S GLOVEBOX AFTER INSTALLATION IS COMPLETED Cequent Customer Service Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev A Page 2 Issue Date 20 09 2018 38 39 ...

Page 3: ... 12 ROUND SPACER 5MM 2 13 LUG ASSY 1 14 BUMPER TRIM CLIP 2 15 BOLT M10x110 1 5P 2 16 NUT HX M5 0 8 Z P 2 17 WASHER PLAIN M5x10x1 4 18 SET SCREW HEX HD M5x20x0 8P 2 19 BOLT ZP BLACK M16x40 2 0P 2 20 SPRING WASHER ZP BLACK M16 2 ITEM DESCRIPTION QTY 21 WASHER PLAIN 1 2x1 1 8x16G 6 22 M10 FLAT WASHER 21x1 6MM 13 23 WSHR FT M8x17x1 20 Z P 4 24 NUT HEX HD M10x1 25P G8 4 25 SET SCREW HEX HD M10x35x1 25P...

Page 4: ... Cequent Customer Service Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev A Page 4 Issue Date 20 09 2018 1 Release tail gate Remove 3 x torx head screws surrounding boot opening on one side Repeat for opposite side 2 Remove 2 x screws from inside wheel arch well 3 Remove 2 x screws and 3 x scrivets from underside of bumper ...

Page 5: ... Rev A Page 5 Issue Date 20 09 2018 4 Remove 2 x torx head screws surrounding tail light Partially remove tail light to assist with removal of bumper Ensure tail light is supported during bumper removal 5 Carefully unclip and remove bumper from corners by depressing bumper clips along the perimeter of the bumper Set bumper aside in a safe location 6 Disconnect sensor shown from rear panel Carefull...

Page 6: ...ax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev A Page 6 Issue Date 20 09 2018 7 Remove 2 x hex head screws from rear panel as shown Repeat for opposite side and discard screws 8 Fold rear seats forward and partially unclip rubber trim around boot opening 9 Inside boot well unclip cover on rear most panel to expose tire jack Remove 1 x push in plastic clip a...

Page 7: ...299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev A Page 7 Issue Date 20 09 2018 10 Carefully unclip plastic trim from top edge of boot opening by gently pulling trim upwards Set trim aside 11 Carefully unclip trim on side wall of boot well along the rear most edge Repeat for opposite side 12 Remove 1 x rubber cover from behind trim unclipped in Step 11 to expose top of c...

Page 8: ... PO Box 4050 Dandenong South VIC 3175 Rev A Page 8 Issue Date 20 09 2018 13 Attach new sensor bracket to LH rear face of towbar with 1 x tek screw 14 Lift centre welded assembly up to rear panel of vehicle and loosely secure to panel with 2 x M8 x 70mm bolts complete with 1 x washer and 1 x 5mm spacer per bolt Note Spacer is placed between towbar and rear panel 15 Remove 1 x plastic cover from und...

Page 9: ...olts complete with 2 x M10 washers and 1 x M10 nut Loosely secure bracket to rear panel with 1 x M8 x 35mm bolt complete with 1 x M8 washer 17 Loosely secure side bracket to chassis rail with 1 x M10 x 110mm bolt with 1 x M10 washer inserted from the bottom face of the chassis rail and secured from within boot well to top of chassis rail Refer to Step 12 with 1 x M10 washer and 1 x M10 nut 18 Loos...

Page 10: ...1 x M12 nut Use supplied spacer shims as required to create a tight fit to tow hook 20 Secure the supplied bumper tabs to side of towbar droppers with 1 x M5 x 20mm bolt complete with 2 x M5 washers and 1 x M5 nut Tighten all bolts to the torques listed below M5 5 N m M8 31 N m M10 x 1 25 48 N m M10 x 1 5 110mm 44 N m M12 x 1 25 89 N m M12 x 1 75 110mm 77 N m M16 Lug 197 N m 21 Identify the centre...

Page 11: ...tomer Service Ph 1800 812 017 Fax 03 9898 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Rev A Page 11 Issue Date 20 09 2018 22 Mark out and drill 2 x ø5mm holes 69mm apart on bumper skin to support plug bracket 23 Re install all components following steps 1 7 in reverse Attached bumper to bumper tabs on towbar through newly drilled holes with 2 x scrivets supplied ...

Page 12: ...812 017 Fax 03 9797 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 Wiring Loom Installation Instructions Honda Odyssey Part No 102010 WL ECU 04836 Non Branded if available Tail Harness Length Required 1200mm RPA Disable Information N A Electric Brake Wire Location Near ECU Wiring Loom Installation Time Approx 45 Mins ...

Page 13: ... the 4 way connectors 10 Following the table below connect the ezy tap to the mating harness wire Connect the trailer patch 102010 WL wire to the ezy tap 11 Reconnect RHS tail light connectors and route green black wire under the carpet across to the LHS floor area 12 Tie up patch harness using the supplied Cable Ties to prevent the patch getting caught in the seat belt 13 Route the 4 way T patch ...

Page 14: ... the seatbelt 26 With the rear bumper removed locate the vehicle blanking grommet 27 Remove the blanking grommet and route tail harness tail length 1200mm up through grommet hole 28 Seat tail harness grommet in 30mm hole and route to trailer harness blue connector on wiring loom 29 Connect the tail harness 8 way connector to the trailer patch mating 8 way connector Note Keep harness routing clear ...

Page 15: ...tomer Service Ph 1800 812 017 Fax 03 9797 3299 Email info cequent com au Post PO Box 4050 Dandenong South VIC 3175 38 Secure all harness using supplied Cable Ties 39 Re fit all removed parts and secure all fasteners ensuring there are no squeaks or rattles 40 Place the fitting instructions in the glove box after fitment ...

Page 16: ... parts are available from your Pro Series Distributor Hitch Pin Nut R Clip Hitch Pin Fig 1 Silent Anti Rattle Hitch Pin assembly Fig 2 Installation of Trailer Ball Mount Fig 3 Silent Anti Rattle Hitch Pin orientation Insert Trailer Ball Mount TBM into towbar HITCHBOX aligning hole in TBM SHANK with hole in HITCHBOX Fig 2 Insert HITCH PIN through hole in HITCHBOX and hole in TBM SHANK ensure the LO...

Reviews: