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KNOB FUNCTIONS 

Wire Speed & MMA & TIG Amperage:

 In MMA mode you can adjust the output amperage. In MIG mode it adjusts 

the wire speed and proportionately affects the amperage. The increase in wire speed determines the amount of weld 
penetration. Too high of a wire speed will result in a burn through. It is important to correlate the welding voltage and 
the wire speed to achieve the desired result. It is highly recommended that you practice on a scrap piece of metal to 
determine what wire speed and voltage combination is suitable for the metal to be welded. The chart below is a good 
starting point of voltage and wire speed settings that can be used in relation to the welding wire diameter.   

MIG Voltage: 

Adjustment of welding voltage determines the width and height of the bead. Turning the knob clockwise 

increases the welding voltage. There is a correlation between the welding voltage and the arc length. A short arc 
length will decrease the voltage which will result in a narrow, "ropey" bead. A longer arc length (obtained by increasing 
the voltage) will produce a more flat and wider bead. An excessive arc length will yield an incredibly flat bead or an 
undercutting of the weld metal. It is highly recommended that you practice on a scrap piece of metal to determine what 
voltage is suitable for the metal to be welded. 

Arc Force:

 Adjustment of arc force is used to control the welding characteristics when MMA/Stick welding. 

Adjustment of arc force is ideal when using a cellulose based rod as it can help achieve good penetration and reduce 
arc sticking. It also helps to keep the weld pool fluid in situations where the voltage would normally drop resulting in an 
extinguished arc. An example of this, would be welding in tight corners or in applications requiring a shorter arc length. 
Decreasing the arc force setting will decrease penetration and spatter, which is ideally used for thinner material. 
Increasing the arc force setting will increase penetration and spatter, which is ideally used for thicker material. 

 

Spool Gun

: To install the spool gun you must first switch OFF the welder, remove the standard MIG torch and MIG 

wire then install the Spool Gun in to the euro adapter and connect the control wire plug to the four pin receptacle on 

the front panel of the welder. You must Change the Switch from MIG to Spool Gun. This will disable the drive system 

of the welder and enable the Spool Gun’s drive system. Reference the owner’s manual of the Spool Gun for operating 

procedures and instructions of the Spool Gun. NB: Use Argon gas for aluminium MIG welding.

 

 

  ELECTRODE CHART GUIDELINE 

 

TIG CHART GUIDELINE 

 

ARGON GAS FOR ALL TIG WELDING – Stainless & Mild steel 

1.6mm Thoriated Tungsten

 

2.4mm Thoriated Tungsten

 

3.2mm Thoriated Tungsten

 

10 – 120 A

 

80 – 180 A

 

150 – 320 A

 

 

 

 

 

 

 

Electrode size 

6013 

2.0 mm 

2.5 mm 

3.2 mm 

4.0 mm 

5.0 mm 

Amperage 

50 – 80 A 

60 – 100 A 

100 – 140 A 

150 – 210 A 

200 – 280 A 

Summary of Contents for MIG 250M

Page 1: ...1...

Page 2: ...3 Troubleshooting Fault Finding 14 Explosion Diagrams Part List 15 Warranty Owners Records 16 EXPLANATION OF SYMBOLS The rating plate on your machine and or the manual may show certain symbols These r...

Page 3: ...protect eyes and body l Prepare suitable protective mask or curtain to protect bystanders Fire Fire extinguishing equipment kept nearby l Cutting spark may cause fire make sure there are no flammable...

Page 4: ...ter power efficiency multi process capabilities and many more The inverter welder s power source produces a much stronger and concentrated stable arc which results in better quality and more efficient...

Page 5: ...Output current range 15A 250A Output voltage 65V H F Function Trigger start MMA Output Current Range 15A 250A Output Voltage Range 65V VRD Function AUTOMATIC Efficiency 80 Power Factor 0 73 Load Duty...

Page 6: ...S CONSUMABLES Supplied with the MIG250M in the box is the following 1 x MB 25 torch 1 x earth clamp and cable 1 x 2m gas pipe 1 x electrode holder and cable 2 x hose clamp 1 x SR26 TIG torch MB25 TORC...

Page 7: ...3 Press the torch switch to feed out the wire and gas and begin to work INSTALLATION OPERATION OF MMA 1 Turn the mode selector switch to MMA 2 The electrode holder and earth clamp are easily connected...

Page 8: ...FRONT PANEL LAYOUT The pictures or lay out may differ from actual machine...

Page 9: ...t of arc force is used to control the welding characteristics when MMA Stick welding Adjustment of arc force is ideal when using a cellulose based rod as it can help achieve good penetration and reduc...

Page 10: ...ttings are guidelines only Material and wire type joint design setup position shielding gas etc affect settings Test welds to be sure they comply with specifications Wire size Amperage range Gas L min...

Page 11: ...specification chart listed above or on the rear plate of the machine The automatic voltage compensation circuit will ensure that the welding current is functioning in the correct range If the power vo...

Page 12: ...of compressed air must not be more than 5 bars in order to prevent damage to small components inside the machine 3 Check inside the welding machine regularly and make sure the output terminals are co...

Page 13: ...arth leakage circuit breaker should be used with this machine During welding DO NOT pull out or insert any plugs or cables it can lead to life threatening danger and cause damage to the machine Before...

Page 14: ...e Liner 1 Check the liner is the correct length 2 Check wire diameter and the liner inner diameter are correct 3 Partial unwinding and stretching 4 Blocked caused by rust and dust in the tube and fill...

Page 15: ...flow rate must be kept minimum 10L min 3 Check if torch or gas hose is not blocked damaged pinched melted or has any holes 4 The welding material might be contaminated with oil or dirt 5 Strong wind...

Page 16: ...0V EWPCB00054 46 RIGHT SIDE COVER 7 35 50 DINSE CONNECT EWC0061 20 CENTRE PANEL 33 WIND GUIDE PLASTIC 47 LEFT BOTTOM COVER 8 35 50 DINSE CONNECT EWC0061 21 DISPLAY COVER 34 FAN GRID 48 LEFT TOP COVER...

Page 17: ...y Distributors determines to be from repairs made or attempted by anyone other than L G Tool and Machinery Distributors authorized agents misuse alterations abuse normal wear and tear lack of maintena...

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