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Trade Tested GS509-V1, Owner'S Manual And Assembly Instructions

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Trade Tested GS509-V1 Owner'S Manual And Assembly Instructions Download Page 13

b

#G165x4

#U155x4

Corner Cover 

8

S

TEP 

7

a

Assembling the roof 

 #P165x16

#V155x2

Screw the door side of the roof on first (do not start the rear

side yet). 

OUTSIDE

INSIDE

Tek Screw

Tek Screw

Weather 

Stripping Plastic Ridge End Cap 

Plastic Ridge End Cap 

Equidistant holes on the 

roof channel (G) 

When attaching roof panels, align them to the central roof beam, NOT to the walls 

as these may shift during final fixing. Screw the panels to the central beam first, this 

leaves some play available should you need to adjust the roof or walls to ensure the 

best possible fit. Secure the roof to the wall channels when everything is square.

i

#V155

Adding the 

roof

#V155

U155

U155

#G165

#G165

Summary of Contents for GS509-V1

Page 1: ... MANUAL AND ASSEMBLY INSTRUCTIONS AND ASSEMBLY INSTRUCTIONS GARDEN SHED OWNER S MANUAL overall size 3270 x 3070 x 2150mm shed size 3070 x 3070 x 2100mm door size 1480 x 1750mm floor size 3030 x 2650mm 1800 3270 1650 3070 2150 3070 ...

Page 2: ... into position Remember to leave plenty of room for the door to fully open An electric drill driver A Phillips screwdriver Gardening or work gloves Sealant or caulking gum optional Step ladder Tape measure Safety First Safety precautions are important to follow throughout the construction of your building Take care when handling the various pieces of your building since some contain sharp edges Pl...

Page 3: ...floor kits designed to match your shed Alternatively you can build your own using H4 treated bearers and timber floorboards Build on a compacted and levelled base layer Plastic sheeting placed under the wood or concrete will prevent moisture wicking through We recommend the foundation is the same size as the footprint of your shed to prevent water ingress ii Regardless of which flooring option you...

Page 4: ...ng support for the panel until the screw is all the way in Make sure the block is not directly underneath the screw How to remove rivets if needed Don t worry if you have placed a rivet incorrectly or you need to adjust a panel they are easy to remove Just drill directly through the top of the rivet using the same drill bit you used to make the hole This will remove the rivet head causing the whol...

Page 5: ...ASSEMBLY INSTRUCTIONS ...

Page 6: ... 160 Rivet Gun 1 1 Tek Screwdriver Bit 1 1800 φ4 2 Drill Bit 1 Screw Head Sheath 30 Phillips Head Screws 26 15 16 17 18 19 20 23 24 25 26 27 28 1550 Side Wall Please check your contents prior to starting assembly Z111 E175 x 410 E175 x 350 U074 U175 D173 H074 DOOR PART QTY PART 2 2 4 4 2 2 4 SIZE mm 410 x 1750 350 x 1750 740 1750 1750 740 1110 ITEM 37 38 39 40 41 42 43 44 46 NAME Door Panel Door P...

Page 7: ...d All panels should overlap by one corrugation i U155 x4 b Lay the wall panels out with the large rib overlapping the small Large Rib Small Rib Assemble the rear wall panels All pre drilled holes should line up with the peaks of the steel sheet If this varies squeeze together or stretch out the panels to make sure they line up U channel joint Drill screw in joint U155 U155 U155 U155 ...

Page 8: ... the top and bottom holes at each end of the panel These need to be left undone Assemble the side wall panels Tek Screw Screw from the outside in as per the pre drilled holes in the frame W180x8 W180x8 U155 U155 U155 U155 U155 U155 U155 U155 U channel joint Drill screw in joint ...

Page 9: ...180 W180 W180 b i Tek Screw All pre drilled holes should line up with the peaks of the steel sheet If this varies squeeze together or stretch out the panels to make sure they line up Do not add screws to the top and bottom holes at each end of the panel These need to be left undone 4 ...

Page 10: ...undone Leave the left and right door frames MR180 ML180 un fastened at this stage This will help with any adjustments needed later on Once the door positioning is finalised add the necessary screws Tek Screw U148x1 Z148x1 U155x4 Z148 U148 U155 U155 U155 U155 Top Bottom Make sure you attach the bottom frame into the slot frst Then slide the base of the door frame inside the bottom frame Make sure t...

Page 11: ...n adding the lower corner brackets place a spirit level or block of wood underneath the corner of the shed This will ensure that the two walls being connected stay square as you drill the screws in OPTIONAL Once you have all four walls up and secure we suggest that you run sealant between the overlapping panels on each corner of the shed This will protect it from heavy weather Afterwards tack the ...

Page 12: ...3 L030 R L030 L L030 R L030 L x2 Bolt and nut L030 R x2 Tek Screw Tek Screw When assembling the roof beam avoid placing screws too close to each end Some play is needed in order to slide the beam over each gable ridge i C190 C190 C115 C115 C190x2 C115x2 ...

Page 13: ...idge End Cap Equidistant holes on the roof channel G When attaching roof panels align them to the central roof beam NOT to the walls as these may shift during final fixing Screw the panels to the central beam first this leaves some play available should you need to adjust the roof or walls to ensure the best possible fit Secure the roof to the wall channels when everything is square i V155 Adding ...

Page 14: ...cm 130cm 22cm 307cm First drill a hole from inside of wall panel then fixed by revits from outside please make 2 holes in middle of connection point and other equidistant holes for the rest of brace Take care to ensure that both ends of brace need insert into wall chanel when wall brace fit on wall channel STEP 8 Fitting Wall Bracing a 9 ...

Page 15: ...0 x2 U175 x 4 U074x4 Rivet D173x2 Square tube Out side of door E175 x 350 E175 x 410 D173 Square tube insert D173 square tube into U195 frame screw rivets E175 x 350 x1 E175 x 410 x1 In side of door Out side of door Rivet Rivet U175 U175 U074x1 U074x1 10 ...

Page 16: ...w move the hinge down until it is level with mark drill holes for your rivets and attach Use the drill bit to drill pilot holes through the door bracing into the door sheeting Flip the door back over to the front side facing up Using the pilot holes drilled before fix the door bracing from the front with Rivet and Spacer b Rivet H074x2 Z111x4 D173 D173 H074 H074 H074 Hingex4 Bolt door outside x1 ...

Page 17: ...12 rivets with washer galvanized handle door center strip door top strip door bottom strip door bar door inside door outside handle hasp hinges inside bolt for double door double door hasp on door ...

Page 18: ...rill pilot holes to accommodate the pad bolt keeper and then fix with rivets When first fitting doors attach the hinges to the shed using the Philips Head Screws This makes it easier to change the position later if required to get a good fit The screws can be changed for rivets when the door position is finalised ...

Page 19: ...operly aligned when closed then if needed adjust door frame jamb hinges accordingly To create or reduce space adjust the door frames which have been left unfastened as per Step 3 C by sliding them back and forth until the doors sit square Once you are happy with the door position add screws to secure the left and right door frames ML180 MR 180 If your shed is not square more adjustment of screw pl...

Page 20: ...roof can damage the structure making it unsafe to enter DOORS Keep doors closed and locked to prevent wind damage FASTENERS Use all washers supplied to protect the shed panels against weather Regularly check your building for loose screws or bolts and retighten them as neccessary OTHER TIPS Peeloffpartnumberstickersandcleanwithsoap water Use silicone caulking to further watertight seals throughout...

Page 21: ...Still having trouble Just give us a call or send us an email Head over to tradetested co nz or tradetested com au for all of our contact details and opening hours We will be able to help ...

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