Tractel tirfor TU12P Operating And Maintenance Instruction Manual Download Page 15

12. WARNINGS AGAINST HAZARDOUS 
OPERATIONS

If used in accordance with the instructions in
this manual, the tirfor

®

and blocstop™ devices

are totally safe. However it is helpful to warn the
operator against incorrect operation as descri-
bed below.

The following is prohibited:

- Never use the devices described in this 
manual for lifting equipment.

-

Never attempt to motorise the devices 

described in this manual.

-

Never use tirfor

®

devices above their

maximum working load.

-

Never use tirfor

®

devices for 

operations other than those for which they 
are intended.

-

Never attempt to operate the release 

mechanism whilst the equipment is 
supporting a load.

-

Never obstruct the free movement of the 

forward and reverse levers or the release 
lever.

-

Never operate the forward and reverse 

levers at the same time.

-

Never use any method of operation other 

than the original TRACTEL telescopic handle.

-

Never replace the original safety pins 

with items other than tirfor

®

pins of the 

same type.

-

Never anchor the device by any other 

method than its anchoring device.

-

Never lock the device in a fixed position 

or obstruct its self-alignment with the 
direction of the load.

-

Never use the wire rope of the device as 

a lifting sling.

-

Never apply a load to the wire rope 

which comes out on the anchorage side.

-

Never hit the control devices.

-

Never operate of the operating handle by 

more than one person.

-

Never lift the platform so that the 

sleeve of the hook on the wire rope comes 
into contact with the housing.

-

Never lower the platform so that the end 

of the wire rope comes close to the housing 
of the hoist.

-

Never prevent the suspension rope from 

activating the blocstop™ detection roller.

-

Never position the two wire ropes 

(suspension and secondary) at a distance 
other than that indicated in the blocstop™
manual.

-

Never use a wire rope with more than 10 

wires broken over a length of 30 times its 
diameter.

-

Never use a wire rope whose diameter is 

reduced by more than 10% of its initial 
diameter.

-

Never unwind the wire rope without 

leaving two complete turns on the reeler.

-

Never position the wire ropes in a 

position other than vertical.

13. TROUNBLESHOOTING :

1. If the forward (lift) lever rotates freely 

on

its shaft without driving the mechanism, this
indicates that the safety pins have sheared as a
result of an overload. They should be replaced
as described in section 9.

2. Pumping. 

Insufficient oil in the mechanism

leads to a phenomenon known as "pumping"
(not dangerous) occurring during forward 
operation (lifting): the device lifts and lowers a
few centimetres, but goes no further. This 
phenomenon can be corrected by pouring oil
into the housing. If necessary, move it in 
reverse (lowering) for a short distance to 
facilitate lubrication of the parts.

3. Jolts. 

Jerky movement in reverse (lowering)

is also caused by insufficient oil. Proceed as
indicated above.

4. Jamming. 

If the wire rope becomes jammed

in the device, generally due to damage to the
part of the wire rope inside the device, 
operation must be stopped. The load must be
taken over by another device which provides
the  statutory safety guarantees, and the

15

Summary of Contents for tirfor TU12P

Page 1: ...for Hoist models TU6P with BSA 15 301 TU12P with BSA 20 301 TU24P with BSA 35 30 Wire rope hoist with safety device for lifting personnel GB Operating and maintenance instruction Original manual 2006 42 CE ...

Page 2: ...fy the specifications of the equipment described in this manual The companies of the TRACTEL Group and their agents or distributors will supply on request descriptive documentation on the full range of TRACTEL products lifting and pulling machines permanent and temporary access equipment safety devices electronic load indicators accessories such as blocks hooks slings ground anchors etc The Tracte...

Page 3: ...f the replacement of original parts or wire ropes with parts or wire ropes from another source 5 The models described in this manual should only be used for lifting personnel on temporary suspended cradles The tirfor hoist should be used in parallel with and at the same time as the blocstop safety device 6 Moreover these models have been designed for manual operation and should not be powered by a...

Page 4: ...utomatically grips the wire ropes 4 Hoist model TU6P TU12P TU24P blocstop model used 15 301 20 301 35 30 Working load limit kg 600 1200 2400 Weight of hoist machine kg 8 4 18 0 27 0 telescopic handle kg 1 0 2 4 2 4 Weight of blocstop device kg 4 0 6 0 9 7 Dimensions of hoist length mm 527 660 676 height mm 265 330 330 width mm 108 140 156 handle closed extended mm 51 77 68 119 68 119 Dimensions of...

Page 5: ...ith the CE declaration of incorporation IMPORTANT The wire ropes for tirfor TUxP devices are specially designed to be used with tirfor personnel lifting devices and blocstop in accordance with the special design of this equipment These wire ropes consist of five or six strands and are different from four strand wire ropes which must only be used for lifting equip ment TRACTEL SAS cannot guarantee ...

Page 6: ... or a competent specialist before putting it into operation WARNING Any layout which requires a calculation of the forces applied must be inspected by a competent engineer in particular as regards the necessary strength of the fixed points used 3 INSTALLATION N B Wear work gloves to protect your hands when handling the wire ropes Unwind the wire rope avoiding twisting and forming loops Attach the ...

Page 7: ...on the model Pull out the telescopic handle until the locking spring comes out of its hole If necessary rotate the two sections of the handle on one another so that the spring is in line with its hole Push the telescopic handle fully down on the forward lever and turn it to lock it approximately turn Operate the handle to tension the suspension rope the detection roller on the blocstop must allow ...

Page 8: ...owing the release lever to slowly travel back to the engaged position by the action of its spring 4 2 blocstop safety devices Place the platform vertically beneath the suspension points Insert the wire rope in the lever of the blocstop Insert the wire rope in the hoist see paragraph 4 1 Set the hoist to the lift position in order to lift the temporary suspended platform 0 1 to 0 2 m The suspension...

Page 9: ... locked or unlocked spring clip The following operations must be performed to anchor the device fasten the anchor pin Move the spring clip on the lock pin holding the anchor pin in the unlocked position Remove the lock pin from the anchor pin Pull the anchor pin to release it Position the mounting clip on the platform stir rup between the lugs on the housing Push the anchor pin back in re insertin...

Page 10: ...s the equipment must be anchored in such a way that the flap freely returns to the correct closed position pressing on the tip of the hook WARNING It is essential for safe operation of the equipment that a check is made to ensure that the anchoring hooks are correct ly locked before a load is applied 6 OPERATION 6 1 tirfor hoists The tirfor is very simple to operate by moving the telescopic handle...

Page 11: ...er Extract the secondary rope by hand by pulling it upwards Totally remove the wire rope from the blocstop 7 1 tirfor hoists All loads must be removed from the device before it is released Operate the reverse lever until the suspension rope is no longer tensioned the cradle is resting on the ground Remove the telescopic handle from the reverse lever first turning it to unlock it Return it to the t...

Page 12: ...suspension rope Failure of the hoist The platform meeting an obstacle while being lowered creating slack on the suspension rope Tilting of the platform by more than 14 from horizontal For the first two faults breaking of the suspension rope and and hoist failure a rescue operation must be organised to evacuate the people on the platform For the third incident meeting an obstacle the operator must ...

Page 13: ...ld be kept to avoid prolonged operating stoppages 10 WIRE ROPES WARNING To guarantee the safe operation of tirfor and blocstop devices it is essential that they are only used with tir for wire ropes which have been specially designed for this equipment and are of the correct strength as specified in the European standards One end of the wire rope has a safety hook atta ched to a loop of the wire r...

Page 14: ...h of the wire ropes is greater than the lifting distance Allow for at least a metre of wire rope to remain on the winding reeler Storage see section 7 11 MAINTENANCE The tirfor machine and Blocstop device must be inspected cleaned and lubricated at regular intervals at least annually by an appro ved repairer To clean the devices immerse them in a bath of solvent such as oil petrol or white spirit ...

Page 15: ...pe comes into contact with the housing Never lower the platform so that the end of the wire rope comes close to the housing of the hoist Never prevent the suspension rope from activating the blocstop detection roller Never position the two wire ropes suspension and secondary at a distance other than that indicated in the blocstop manual Never use a wire rope with more than 10 wires broken over a l...

Page 16: ...ws Lift the platform up approx 0 2 m The tirfor hoist for lifting personnel and the blocstop safety device must be inspected regularly by a TRACTEL approved repairer This is compulsory every three months for France Decree of 9 June 1993 Section 5 Regular General Inspection article R233 11 of the labour law Article 23 Frequency Paragraph c Regular maintenance of the devices consists in cleaning and...

Page 17: ...inistrerende direktør Toimitusjohtaja President og Generaldirektør Vd och styrelseordförande Πρ εδρος Γενικ ς Διευθυντής Prezes резидент и енеральный иректор Elnök vezérigazgató Generální ředitel енерален директор Presedinte Director General Generálny riaditeľ Predsednik generalni direktor M Denis PRADON 30 09 2009 DECLARATION D INCORPORATION INCORPORATION STATEMENT DECLARACIÓN DE INCORPORACIÓN DI...

Page 18: ...den delvis fullbordade maskinen som avses på motstående sida överensstämmer med de tekniska säkerhetsregler som var tillämpliga när tillverkaren släppte produkten på Europeiska unionens marknad TILLÄMPLIGA BESTÄMMELSER se nedan S E ΒΕΒΑΙΏΝΕΙ ΌΤΙ το ηµιτελές µηχάνηµα που αναφέρεται δίπλα είναι σύµφωνο προς τους τεχνικούς κανόνες ασφαλείας που ισχύουν κατά την ηµεροµηνία διάθεσής του στην αγορά της ...

Page 19: ... nostaminen Løfting av personer Personlyft Ανύψωση ατ ων Podnoszenie osób ля подъема людей Személyek emelése Zvedání osob овдигане на хора Ridicare de persoane Zdvíhanie osôb Dviganje oseb Treuil à mâchoires à câble Winch with cable grip jaw Cabrestante con mor dazas de cable Argano a ganasce a cavo Mehrzweckseilzug Takel met kabelopspanner Guincho de maxilas de cabo Hejsespil med kæber til kabel ...

Page 20: ...å länge den inte har förklarats uppfylla kraven i maskindirektivet eller nationella bestäm melser för införlivande av detta direktiv i landet där den ska använ das S E Απαγορεύεται η θέση σε λειτουργία εφόσον η συσκευή ανύ ψωσης ατόµων στην οποία πρόκειται να ενσωµατωθεί το παρόν ηµιτελές µηχάνηµα δεν θα έχει δηλωθεί σύµφωνη προς τις διατάξεις της Οδηγίας περί Μηχανηµάτων ή τις εθνικές διατάξεις µ...

Page 21: ...r name Naam van de gebruiker Name des Benutzer Date de mise en service Date of first use Datum indienststelling Datum der Inbetriebnahme REVISION REVISION REVISIE PRÜFUNG Visa Signature Visa Unterschrift Date Date Datum Datum ...

Page 22: ...r name Naam van de gebruiker Name des Benutzer Date de mise en service Date of first use Datum indienststelling Datum der Inbetriebnahme REVISION REVISION REVISIE PRÜFUNG Visa Signature Visa Unterschrift Date Date Datum Datum ...

Page 23: ...r name Naam van de gebruiker Name des Benutzer Date de mise en service Date of first use Datum indienststelling Datum der Inbetriebnahme REVISION REVISION REVISIE PRÜFUNG Visa Signature Visa Unterschrift Date Date Datum Datum ...

Page 24: ...SG PL US AE CA 110005 03 ind 02 01 2010 TRACTEL S A S RD 619 Saint Hilaire sous Romilly B P 38 F 10102 ROMILLY SUR SEINE T 33 3 25 21 07 00 Fax 33 3 25 21 07 11 SECALT S A 3 Rue du Fort Dumoulin B P 1113 L 1011 LUXEMBOURG T 352 43 42 42 1 Fax 352 43 42 42 200 GREIFZUG Gmbh Scheidtbachstrasse 19 21 D 51434 BERGISCH GLADBACH T 49 2202 10 04 0 Fax 49 2202 10 04 70 TRACTEL UK LTD Old Lane Halfway SHEF...

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