Tracker LS2 2020, Repair And Service Manual

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Repair and Service Manual
BRAKES
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
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FAULT TEST TABLE
Refer to the following fault test table only after the thor-
ough visual inspection, Periodic Brake Performance Test
(PBPT), and Aggressive Stop Test is performed (Figure
6).
Figure 6 Fault Test Table
Condition Possible Cause Correction
Fails Brake Performance Test by stopping in
a longer distance than normal Wheel brake failure due to severely
worn or damaged components Replace all severely worn or damaged
components
Brake pedal not returning
Brake not adjusting Check for binding of brake pedal
Check brake pedal free travel
Check brake cables
Check brake adjusters
Check pedal pivot
Brake shoes wet Check again when shoes are dry
Brake cables damaged or sticky Check brake cable and replace if sticky
or damaged
Brake shoes severely worn Replace
Brake shoes glazed Sand shoes with emery cloth provided
that shoes have .06" (1.5 mm) min.
material
System not adjusted properly Check and adjust per manual
End of brake cable loose from anchor
brackets Check and repair
Cracked brake drum Replace
In excess of 1 1/8" (2.9 cm) free pedal travel
(Soft Pedal) Low pedal force at parking brake latch Adjust per manual
Brake cables damaged Replace
Brake return bumper out of adjust-
ment Adjust per manual
End of brake cable loose from anchor
brackets Check and repair
Wheel brake failure due to severely
worn or damaged components Replace all severely worn or damaged
components
System not adjusted properly Adjust per Manual
Starting 2001 Model Year - Less than
7/8" (2.2 cm) free pedal travel (Hard Pedal)
Prior to 2001 Model Year - Less than 2" (5
cm) free pedal travel (Hard Pedal) High pedal force at parking brake
latch Adjust per Manual
Brake cables damaged or sticky Check brake cable and replace if sticky
or damaged
System not adjusted properly Check and adjust per manual
Wheel brake failure due to severely
worn or damaged components Replace all severely worn or damaged
components