B
ELECTRICAL
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
117
Repair and Service Manual
699322
Fig. 6 Starter/Generator
STARTER/GENERATOR
Starter/Generator Removal
See ENGINE section.
Disassembly
Tool List
Qty.
DVOM.......................................................................... 1
Wrench, 24 mm ........................................................... 1
Wrench, 10 mm ........................................................... 1
Wrench, 6 mm ............................................................. 1
Wrench, 5 mm ............................................................. 1
Socket, 10 mm ............................................................ 1
Phillips Screwdriver ..................................................... 1
Two Jaw Puller ............................................................ 1
Straight Blade Screwdriver.......................................... 1
Ratchet ........................................................................ 1
Torque Wrench, ft. lbs. ................................................ 1
Torque Wrench, in. lbs................................................. 1
Clean Cloth.................................................................. 1
NOTICE: In general, starter/generator service is best
performed by trained motor technicians who have
the knowledge and equipment to overhaul the unit.
Some checks and repairs however, can be accom-
plished by a skilled mechanic. Make your own eval-
uation of the equipment and skills available before
starting disassembly.
Hold the pulley (1) and remove the pulley nut (2).
Remove the pulley, screws (4) and front cover (3) (Ref.
Fig. 6).
Remove the brush covers (6) by prying out with a screw-
driver. Pull up on the brush springs and move to the side
of brushes, slide the brushes out approximately 1/4" (6
mm) (Ref. Fig. 7). Remove the through bolts (7) and the
rear cover (8). Remove the frame and field coils (9).
Remove the 5 mm screws from the brush holder and 6
mm nuts from A1 and A2 terminals. Remove the brush
holder. If the bearing needs to be replaced, use an auto-
motive style two jaw puller to remove the bearing from
armature (Ref. Fig. 8).
2
4
9
8
7
6
1
3
