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3.7  Calibrating the 4 to 20mA Output 

The 4 to 20mA output of the 

miniCHEM-Redox

 is factory calibrated. However, 

TPS has provided calibration controls for the 4mA and 20mA points in case this 
requires adjustment in the field. Only a limited amount of adjustment is available, 
as the 

miniCHEM-Redox

 is designed for 4 to 20mA output for the full scale of 

the instrument. 

Calibrating the 4 to 20mA output… 

1. 

 

Connect a Digital Milliamp Meter between terminals 7 and 8. 

2. 

 

Switch the 

miniCHEM-Redox

 to 

SET LIMIT

3. 

 

Adjust the 

LIMIT

 control until the display reads 0. 

4. 

 

Adjust  the 

ZERO/4mA

  trimmer  in  the  terminal  area  until  the  Digital 

Milliamp Meter reads 4 mA. 

5. 

 

Adjust the 

LIMIT

 control until the display reads 1000 (or -1000). 

6. 

 

Adjust  the 

SPAN/20mA

  trimmer  in  the  terminal  area  until  the  Digital 

Milliamp Meter reads 20 mA. 

In  the  event  that  the 

LIMIT

  control  does  not  have  sufficient  adjustment  to 

reach 0 or 1000 (or -1000), calculate the expected output level and use this 
for calibration. Remember that the difference between 0 and 1000 (or -1000) 
mV is to be made 16mA. 

Summary of Contents for miniCHEM-Redox

Page 1: ...learly listed Sub sections have also been included to enable you to find the information you need at a glance 2 Introduction The introduction has a diagram and explanation of the display and controls of the miniCHEM Redox It also contains a full listing of all of the items that you should have received with the unit Please take the time to read this section as it explains some of items that are me...

Page 2: ...ty Ltd ABN 30 009 773 371 Unit 6 253 Leitchs Road Brendale QLD Australia 4500 Phone 07 32 058 027 International 61 7 32 058 027 Fax 07 3808 4871 International 61 7 3808 4871 Email tps tps com au Web www tps com au ...

Page 3: ...tput 14 3 7 Calibrating the 4 to 20mA Output 15 3 8 CMRR Control 16 3 9 Factory Config Jumpers 16 4 Calibration 17 4 1 Calibration Procedure 17 5 Process Monitoring 18 6 Automatic Dosing 18 7 Manual Dosing 18 8 Fuse Replacement 18 9 Troubleshooting 19 9 1 Instrument Function Troubleshooting 19 9 2 Redox Troubleshooting 20 10 Warranty 21 11 Appendices 23 11 1 Terminal connections when 12V DC option...

Page 4: ...Page 4 1 Introduction 1 1 miniCHEM Redox Illustration ...

Page 5: ...miniCHEM Redox in Redox standard such as ZoBell See section 4 1 4 Span Calibrate Control This control is not required for the miniCHEM Redox 5 Function Switch The Function Switch is used to select the mode of operation See section 2 6 Display Window The miniCHEM Redox has a large easy to read LCD display The units of measurement are clearly shown in the window beneath the display 7 Terminal Cover ...

Page 6: ...ns that may have been ordered with your miniCHEM Redox Dip mounted Redox sensor and submersible assembly 1 Submersible Non flow Redox Sensor 5m 111260 2 Intermediate Junction Redox Sensor 5m 121267 3 Submersible protective housing for Redox sensor 111303 Screw in Redox sensor and adaptor for 40mm PVC pipe 1 Screw in Non flow Redox Sensor 5m 111262 2 BSP thread adaptor for 40mm PVC pipe 111305 Inst...

Page 7: ...proof to IP65 Display 12 7 mm LCD optional remote 4 20mA loop powered display available Analogue Outputs 4 to 20mA 500 Ohms max loop resistance 0 to 1 V DC min load 1000 Ω 0 to 10 V DC optional min load 1000 Ω Control Output optional Clean contact changeover relay rated to 2A at 240V AC Isolation Galvanic isolation of sensor input Power 240V AC 50 60Hz 120V AC optional Dimensions 172 x 160 x 71 mm...

Page 8: ...ch to STANDBY to inhibit the Alarm LED and optional output relay action Select this mode for calibration or when automatic dosing is not required 3 AUTO Switch to AUTO to enable the Alarm LED and optional relay output These will be activated when the Redox is outside the limit value See section 3 5 4 MANUAL Switch to MANUAL to manually dose chemicals when the optional relay output is fitted The re...

Page 9: ...n and Set up 3 1 Connection and Configuration Diagram The diagram below is provided as a reference for the terminal connections configuration jumpers and user adjustable trimmers that are discussed throughout this section ...

Page 10: ...close as possible to the injection point This will cause the sensors to detect the added chemicals immediately and shut the addition off until mixing has taken place For in line mounting it is important that chemicals are injected upstream Additionally the line must be run through a mixing chamber such as a large drum to ensure that the injected chemical has mixed in properly by the time the solut...

Page 11: ...ined 8 ve of current or voltage output Customer defined 9 No Connection 10 Normally Closed contact of optional relay output Customer defined 11 Common contact of optional relay output Customer defined 12 Normally Open contact of optional relay output Customer defined 13 240V AC Active input Brown standard colour 14 Duplicate 240V AC Active contact See section 11 1 Brown standard colour 15 240V AC ...

Page 12: ...ayed Note that the Alarm LED and optional output relay are now disabled The 4 20mA or 0 1V outputs are still active and proportional to displayed value 2 Adjust the LIMIT control until the display reads the desired trip point value 3 5 2 Setting the alarm control direction The control limit can be set as a too high or too low trip point using the Lo Hi Control jumpers in the terminal area The mini...

Page 13: ...er between the points at which the output is switched ON and OFF This feature can significantly increase the life of pumps and solenoid valves The factory set hysteresis is approximately 10 mV as in the example above The hysteresis can be increased to as high as 40 mV with the HYSTERESIS trimmer in the terminal area Turning the HYSTERESIS clockwise increases the hysteresis and turning it anti cloc...

Page 14: ... for 4 to 20 mA output are C V C V C The jumper settings for 0 to 1V DC output are C V C V C Note that the spare jumper has been fitted to a spare Current Voltage Output jumper pin This is a safe place to keep it in case the miniCHEM Redox needs to be reset to current output in the future 0 to 10V DC output is available as a factory fitted option The jumper settings are the same as detailed above ...

Page 15: ...liamp Meter between terminals 7 and 8 2 Switch the miniCHEM Redox to SET LIMIT 3 Adjust the LIMIT control until the display reads 0 4 Adjust the ZERO 4mA trimmer in the terminal area until the Digital Milliamp Meter reads 4 mA 5 Adjust the LIMIT control until the display reads 1000 or 1000 6 Adjust the SPAN 20mA trimmer in the terminal area until the Digital Milliamp Meter reads 20 mA In the event...

Page 16: ...are factory set and must not be altered In case any of these jumpers are changed or removed re fit them as shown below The miniCHEM Redox must be switched OFF before changing jumper settings The setting of the Factory Config jumpers is different for 0 to 1000mV and 0 to 1000mV When the miniCHEM Redox is factory set for either of these two ranges further changes are made inside the unit DO NOT chan...

Page 17: ... the ZoBell standard Ensure that the Platinum tip and reference junction are both covered see diagram below 6 When the reading has stabilised adjust the ZERO control until the display shows the value of the ZoBell standard This will be one of the following a 229 mV for Ag AgCl reference systems filled with saturated KCl All of the Redox sensors listed in section 1 2 are this type b 192 mV for Ag A...

Page 18: ...ted NOTE The output will be ON continuously while the function switch is set to MANUAL It will not be switched OFF again until the switch is set back to one of the other modes 8 Fuse Replacement If the current drain from any device connected to the output relay exceeds 1Amp the output protection fuse will blow To replace the fuse 1 SWITCH THE miniCHEM Redox OFF 2 Pull out the black fuse carrier 3 ...

Page 19: ...section 3 5 2 Return unit to factory to have relay output fitted part no 130342 Check and adjust the HYSTERESIS trimmer see section 3 5 3 If in doubt set this to minimum level Check and replace fuse if necessary see section 8 Return to TPS for repair Incorrect analogue output signal 1 Current Voltage Output jumpers incorrectly set for required output 2 4 20mA loop resistance too high 3 Load on 0 1...

Page 20: ...ference junction blocked 3 Platinum tip not clean 4 Reference junction not immersed 5 KCl crystals around reference junction inside the electrolyte chamber Connect a solution guard rod to terminal 3 see section 3 4 Clean reference junction as per instructions supplied with the electrode Clean platinum tip as per instructions supplied with the electrode Ensure that the platinum tip AND the referenc...

Page 21: ...he registration section returned to TPS Pty Ltd within 7 days No claims will be recognised without the original guarantee card or other proof of purchase This warranty becomes invalid if modifications or repairs are attempted by unauthorised persons or the serial number is missing PROCEDURE FOR SERVICE If you feel that this equipment is in need of repair please re read the manual Sometimes instrum...

Page 22: ...aired and returned to you by air express where possible For out of warranty units a repair cost will be calculated from parts and labor costs If payment is not received for the additional charges within 30 days or if you decline to have the equipment repaired the complete unit will be returned to you freight paid not repaired For full account customers the repair charges will be debited to your ac...

Page 23: ...fined 8 ve of current or voltage output Customer defined 9 No Connection 10 Normally Closed contact of optional relay output Customer defined 11 Common contact of optional relay output Customer defined 12 Normally Open contact of optional relay output Customer defined 13 No connection for 12V DC version 14 Negative of 12V DC Input Customer defined 15 No connection for 12V DC version 16 No connecti...

Page 24: ...Page 24 11 2 Relay Output Wiring Examples for mains powered units The diagrams below provide some examples of wiring the optional relay output for standard mains powered miniCHEM Redox units ...

Page 25: ...Page 25 11 3 Relay Output Wiring Examples for 12V DC powered units The diagrams below provide some examples of wiring the optional relay output for miniCHEM Redox units with the 12V DC power option ...

Page 26: ...Page 26 11 4 Drilling Template The template below is for the three mounting positions for the miniCHEM enclosure This template is actual size and can be photocopied or removed as required ...

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