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Toyota TVSS IV-D, Installation Instructions Manual

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Toyota TVSS IV-D Installation Instructions Manual Download Page 3

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TABLE OF CONTENTS

MR2 (RHD)  -  

3

MR2 (W3)

TVSS IV-D

Precautions

................................................................................................................................................................

2

System Components

• Fitting Kit  ...........................................................................................................................................................

4

• Main Kit  .............................................................................................................................................................

6

• Sub Kit  ...............................................................................................................................................................

6

System Layout and Wire Harness Outline (main)

.....................................................................................

7

System Layout and Wire Harness Outline (bonnet)

.................................................................................

8

System Layout and Wire Harness Outline (engine)

.................................................................................

9

Connector Arrangement of the TVSS Fitting Kit (Pin View)

.................................................................

10

TVSS Installation Instructions

• Vehicle Disassembly  ..........................................................................................................................................

11

• Wire Harness Installation Part 1 (Main) .............................................................................................................

15

• Mounting the Status Monitor .............................................................................................................................

21

• Wire Harness Installation Part 2 (Main) .............................................................................................................

22

• Mounting the Radar Sensor ...............................................................................................................................

23

• Vehicle Disassembly (Boot)  ...............................................................................................................................

25

• Drilling the Holes  ...............................................................................................................................................

27

• Wire Harness Installation (Boot) ........................................................................................................................

28

• Mounting the Siren  ............................................................................................................................................

31

• Mounting the Hood Switch (Boot)  .....................................................................................................................

32

• Vehicle Disassembly (Engine) ............................................................................................................................

33

• Wire Harness Installation (Engine)  ....................................................................................................................

34

• Mounting the Hood Switch (Engine) ..................................................................................................................

35

• Mounting the TVSS ECU  ....................................................................................................................................

36

• Attaching the Stickers  ........................................................................................................................................

38

Summary of Contents for TVSS IV-D

Page 1: ...N INSTALLATION INSTRUCTIONS for PART NUMBER MAIN KIT 08585 12950 FITTING KIT 08586 17890 SUB KIT SIREN AND RADAR 08586 1A890 FOR W3 R Manual Ref Nr T4RW3 0 400 ALARM TOYOTA VEHICLE SECURITY SYSTEM T TV VS SS S I IV V D D PRELIMINARY ...

Page 2: ...orcibly pull any car wiring har ness Rough tugging may result in ope ned connections or a broken wire or harness Confirm that lamps horn wiper and oth er car accessories operate normally Protect your car with wing covers seat and so on Use the correct tool when tightening bolts or nuts Before drilling a hole check that the rear of the mounting wall is clear Be sure to firmly tighten connectors and...

Page 3: ... Kit Pin View 10 TVSS Installation Instructions Vehicle Disassembly 11 Wire Harness Installation Part 1 Main 15 Mounting the Status Monitor 21 Wire Harness Installation Part 2 Main 22 Mounting the Radar Sensor 23 Vehicle Disassembly Boot 25 Drilling the Holes 27 Wire Harness Installation Boot 28 Mounting the Siren 31 Mounting the Hood Switch Boot 32 Vehicle Disassembly Engine 33 Wire Harness Insta...

Page 4: ...E HARNESS BOOT 1 TVSS WIRE HARNESS ENGINE 1 SIREN BRACKET 1 STATUS MONITOR 1 HOOD SWITCH BRACKET BOOT 1 HOOD SWITCH BRACKET ENGINE 1 HOOD SWITCH 2 BUTYL TAPE 3 FOAM 1 DIVISION ON 1 SHEET 1 FOAM 2 DIVISIONS ON 1 SHEET 1 WIRE TIE 150mm 25 WIRE TIE 200mm 5 BOLT 3 WINDOW STICKERS 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ...

Page 5: ...02 00 MR2 RHD 5 MR2 W3 TVSS IV D 6 7 8 10 9 11 12 14 AT T O O Y 15 13 2 1 3 4 5 ...

Page 6: ...Description Qty TVSS ECU 1 ECU PROTECTIVE BRACKET 1 BLIND RIVET 2 III II I SUB KIT RADAR AND SIREN 08586 1A890 Pos No Description Qty RADAR SENSOR 1 CAP 2 SIREN 1 SIREN BRACKET 1 BOLT 2 NUT 2 SIREN WIRE HARNESS 1 vii vi v iv iii ii i ii i iii iv v vi vii II I III ...

Page 7: ...connector 26P female grey Pre wired connector 3P male white Pre wired connector 1P female and male white Ground terminal Pre wired connector 11P male white Status monitor connector 2P female clear Status monitor Radar sensor connector 4P female Radar sensor J I H G F E D C B A G F E C D A B H J I ...

Page 8: ...02 00 MR2 RHD 8 MR2 W3 TVSS IV D SYSTEM LAYOUT AND WIRE HARNESS OUTLINE BONNET Pre wired connector 6P male grey Siren Connector 6P female grey Hood switch connector 2P female white Siren d c b a c a b d ...

Page 9: ...02 00 MR2 RHD 9 MR2 W3 TVSS IV D SYSTEM LAYOUT AND WIRE HARNESS OUTLINE ENGINE Pre wired connector 2P male grey Hood switch connector 2P female white f e f e ...

Page 10: ...TVSS IV D 02 00 CONNECTOR ARRANGEMENT OF THE TVSS PIN VIEW B C D E F G I a b c e f Male pin Male pin Male pin Male pin Male pin Female pin Female pin Female pin Female pin Female pin Female pin Female pin Ground terminal ...

Page 11: ...ure 1 VEHICLE DISASSEMBLY 2 Remove the passenger s side kick panel Retainer 1x Clip 1x 100 2 3 Remove the glove compartment door assembly Clip 2x 3 1 Remove the passenger s side front door scuff plate Clip 4x 1 Figure 2 Figure 3 1 2 100 3 ...

Page 12: ...2 W3 TVSS IV D 4 Remove the passenger s seat Bolt 4x 114 4 5 Remove the driver s seat Bolt 4x 114 5 6 Remove the underdash cover Bolt 1x Screw 1x Clip 4x 102 103 6 Figure 4 Figure 5 Figure 6 4 5 114 114 114 6 103 102 114 ...

Page 13: ... steering wheel to the left then remove the screw b Turn the steering wheel to the right then remove the screw 9 7 8 7 8 Remove the steering column lower cover Screw 1x 104 10 9 Remove the coin holder 11 Figure 7 Figure 8 Figure 9 8 10 104 11 9 7 7 ...

Page 14: ...Remove the shift knob b Remove the console box RR cover c Remove the console box RR Screw 4x 105 14 13 12 11 Remove the luggage lid Bolt 6x 106 15 MR2 W3 TVSS IV D 02 00 Figure 10 Figure 11 12 15 13 105 105 106 106 14 ...

Page 15: ...MR2 RHD 15 MR2 W3 TVSS IV D 02 00 WIRE HARNESS INSTALLATION PART 1 MAIN 1 Locate the connectors in the vehicle before fitting the TVSS wire harness main Figure 12 16 18 17 17 17 17 ...

Page 16: ... the connector 16 19 16 3 Connect the TVSS wire harness main 3P connector white to the vehicle side 3P connector white 16 C 1 4 Locate and disconnect 1P connector female and male in up side passen ger s cowl side area 17 17 MR2 W3 TVSS IV D 02 00 Figure 13 Figure 14 Figure 15 16 19 16 17 1 C 1 D 17 ...

Page 17: ...ire harness main between connec tors female and male 17 17 1 D 6 a Route the TVSS wire harness main as shown in Fig 17 b Secure the TVSS wire harness main and the connectors to the vehi cle harness using the wire ties 3x 12 D 1 1 Figure 16 Figure 17 D D D 1 12 12 1 17 17 1 D ...

Page 18: ...onnector clear and the ground terminal of the TVSS wire harness main to the driver s side through the back of the centre console e Run the TVSS wire harness main 26P connector grey and 4P con nector white from the back of the centre console through under the car pet and wire them temporarily I B 1 1 E G F 12 1 10 1 1 MR2 RHD 18 8 Secure the TVSS wire harness main using the wire ties 2x 12 1 MR2 W3...

Page 19: ...ss main 11P connector white to the vehicle side 11P connector white 18 F 1 11 a Remove the bolt that secures ground terminal b Locate ground terminal of the TVSS wire harness main c Secure the ground terminal togeth er with ground terminal by using the bolt 109 E 1 E 109 MR2 W3 TVSS IV D 02 00 Figure 20 Figure 21 Figure 22 18 1 E F G 20 E 1 18 F G 1 109 E ...

Page 20: ...cure the 11P connector white to the vehicle wire harness using the wire tie 1x b Secure the TVSS wire harness main to the vehicle wire harness using the wire ties 4x 12 1 12 18 MR2 W3 TVSS IV D 02 00 Figure 23 1 12 12 18 ...

Page 21: ... Connect the 2P connector clear of TVSS wire harness main to the status monitor 2P connector clear b Secure the 2P connectors at the position shown in Fig 25 using the wire tie 1x 12 G 5 1 G 1 Fit the status monitor to the switch hole 5 Figure 24 Figure 25 5 G 1 12 5 ...

Page 22: ...age tray slightly and turn the floor carpet b Route the TVSS wire harness main as shown in Fig 27 1 22 21 1 Route the TVSS wire harness main as shown in Fig 26 and secure the TVSS wire harness main to the vehicle wire harness using the wire ties 4x 12 1 1 Figure 26 Figure 27 1 12 B I 1 21 21 22 ...

Page 23: ...e c Turn the trimmer clockwise to the maximum position d Turn the trimmer counterclockwise between the second and the third posi tion from the maximum e Test and adjust the radar sensor sensi tivity in accordance with the SETTING GUIDE f Refit the cap c d d d i c 1 Remove the bracket and the screws 2x from the radar sensor i b a Figure 28 Figure 29 Figure 30 i b a b i ii ii c i d MAX MIN ...

Page 24: ...RHD 24 4 Attach the butyl tape to the bottom of the radar sensor i 9 5 Attach the radar sensor on the body floor surface as shown in Fig 32 i MR2 W3 TVSS IV D 02 00 Figure 31 Figure 32 i 9 1 i I B 15mm 25mm ...

Page 25: ...3 VEHICLE DISASSEMBLY BOOT 2 Remove the luggage compartment trim box cover Clip 18x 107 24 3 Remove the spare tire Bolt 108 25 1 Remove the front box cover Screw 4x 102 23 Figure 34 Figure 35 23 107 107 107 107 108 25 3 102 102 107 107 107 107 ...

Page 26: ...MR2 RHD 26 4 Remove the front box Bolt 4x 110 26 MR2 W3 TVSS IV D 02 00 Figure 36 26 110 110 ...

Page 27: ...ggage compartment trim box following the dimensions shown b Cut and remove the section marked on the diagram following the dimensions shown 24 1 a Measure and mark the hole centre Ø36mm on the front box b Drill the hole 1 26 1 Figure 38 26 24 Ø36mm 275m m centre 1 20mm 20mm 20mm 50mm 220mm Ø30mm ...

Page 28: ...or grey b Wrap the 6P connector and in the foam tape c Route the TVSS wire harness boot with the grommet under the brack et 29 2 11 a 27 27 2 a 3 Route and attach the TVSS wire harness boot to the vehicle wire harness using the wire ties 12 2 1 Locate the 6P connector grey and remove the cap from the connector 27 28 27 Figure 39 Figure 40 28 2 11 27 29 27 c a d 12 2 ...

Page 29: ...ot through the hole with Ø36mm which is made on the front box Then fit the grommet closely to the hole 26 2 6 Cut the butyl tape in appropriate lengths and put them around the grommet pushing by fingers for waterproof 9 MR2 W3 TVSS IV D 02 00 Figure 42 Figure 43 Figure 44 13 13 2 2 13 2 26 2 2 9 26 9 ...

Page 30: ...ition Then pull the extra length of the TVSS wire harness boot and fix it to the headlamp harness shown in Fig 45 using the wire tie 12 30 2 26 MR2 W3 TVSS IV D 02 00 Figure 45 Ensure the harness is tightly routed in this area and there is no slack NOTE 2 12 12 30 ...

Page 31: ...TVSS wire harness boot to the 6P connector grey of the siren har ness b Wrap the 6P connectors into the foam tape c Attach the connectors to the siren bracket using the wire tie 12 4 11 b 2 1 a Connect the siren wire harness to the siren b Fit the siren to the siren bracket 4 iii iii vii Figure 46 Figure 47 Figure 48 vi 4 v iii vi vii 26 b 110 110 iii 12 b 10 4 ...

Page 32: ...ch bracket boot using the bolts 2x 14 6 3 a Fit the hood switch to the hood switch bracket boot b Connect the 2P connector of the TVSS wire harness boot to the hood switch c Attach the TVSS wire harness boot to the vehicle wire harness using the wire tie 1x 12 8 2 c 6 8 1 Remove the hole cover 2x 31 31 6 14 c 12 8 2 ...

Page 33: ... RHD 33 MR2 W3 TVSS IV D 02 00 Figure 52 VEHICLE DISASSEMBLY ENGINE 1 a Disconnect the positive lead from the battery terminal b Remove the bracket c Remove the battery Nut 1x 111 35 34 33 111 34 33 32 35 ...

Page 34: ...ector grey of the TVSS wire harness engine to the pre wired 2P connector grey b Install the clips 2x of the TVSS wire harness engine 3 36 3 e 1 a Locate the pre wired 2P connector grey in front of the relay box b Remove the cap from the connec tor 36 37 36 Figure 53 Figure 54 36 e 3 37 f 36 ...

Page 35: ...6 MOUNTING THE HOOD SWITCH ENGINE 2 a Fit the hood switch to the hood switch bracket engine b Connect the 2P connector of the TVSS wire harness engine to the hood switch 8 3 f 7 8 1 Attach the hood switch bracket engine using the bolt 1x 14 7 f 8 7 14 3 ...

Page 36: ...e in TVSS ECU as far as it will go d Close the riveting tool arms repeatedly until the blind rivet comes away III 113 I III III 113 113 112 3 Attach the second butyl tape to the bot tom of the TVSS ECU I 9 1 a Connect the TVSS wire harness main 26P connector grey to the TVSS ECU b Fit the protective bracket to TVSS ECU with the blind rivets 2x III I II I B 1 Figure 57 Figure 58 Figure 59 II III I ...

Page 37: ... ECU on the body floor surface as shown in Fig 60 I 5 Attach the 4P connector of the TVSS wire harness main and the TVSS wire harness main using the wire tie 12 1 1 I MR2 W3 TVSS IV D 02 00 Figure 60 Figure 61 I I 1 centre I 1 12 ...

Page 38: ...R2 W3 TVSS IV D 02 00 Figure 62 ATTACHING THE STICKERS 1 a Clean the inside surface of both door windows b Attach the stickers to the inside of both windows as shown 15 15mm REFIT THE TRIM AND REMOVED PARTS 15 55mm ...

Page 39: ...GENUINE PARTS ...

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