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Toyota PZQ72-48050, Fitting Instructions Manual

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Toyota PZQ72-48050 Fitting Instructions Manual Download Page 1

ISSUE 

1

: 

20/03/2017

PART NUMBER: PZQ72-480

5

0

PAGE 1 OF 15

PLACE THESE INSTRUCTIONS IN VEHICLE GLOVEBOX AFTER INSTALLATION IS COMPLETE

Ensure appropriate PPE is worn  

whilst installing this accessory.

!

CAUTION

Review the compliance plaque 

fi

 tted to the cargo barrier 

for correct maintenance of this accessory.

Periodically check the torque of all fasteners to values 

listed in instructions.

CARE INSTRUCTIONS

Approximately 90 minutes.

INSTALLATION TIME

KLUGER

FITTING INSTRUCTIONS 

PRODUCTION DATE: DECEMBER 2013 ONWARDS

ACCESSORY PART NUMBER: PZQ72-480

5

0 CARGO BARRIER

Summary of Contents for PZQ72-48050

Page 1: ...ng this accessory CAUTION Review the compliance plaque fitted to the cargo barrier for correct maintenance of this accessory Periodically check the torque of all fasteners to values listed in instructions CARE INSTRUCTIONS Approximately 90 minutes INSTALLATION TIME KLUGER FITTING INSTRUCTIONS PRODUCTION DATE DECEMBER 2013 ONWARDS ACCESSORY PART NUMBER PZQ72 48050 CARGO BARRIER ...

Page 2: ... ARE COMPLETE UNDAMAGED PRIOR TO FITMENT IF ANY CONTENTS OF THE CARGO BARRIER KIT ARE INCOMPLETE OR DAMAGED THEY MUST BE REPLACED USING SPECIFIED ACESSORY COMPONENTS x1 x1 x2 x2 1 2 3 4 Trim Removal Tool Metric Sockets Spanners Torque wrench Sharp knife 5 9 6 7 8 Hammer 19mm Hole Saw Drill 19mm Vinyl Cutter De Burring Tool Metric Drill Set Centre Punch Allen Key Set 5 6 Upper Straps Bolt Pack x2 x...

Page 3: ...ZQ72 48050 PAGE 3 OF 15 CARGO BARRIER ASSEMBLY 25 18 26 UP 17 2 PLACES FR 1 2 4 6 3 9 11 10 9 7 18 7 17 16 12 29 7 21 8 14 13 10 11 7 2 PLACES 2 PLACES 2 PLACES 4 PLACES 2 PLACES 2 PLACES 2 PLACES 6 PLACES 15 19 12 PLACES 6 PLACES RH ...

Page 4: ... FLAT M10 X 23 X 2 Z P 2 13 92050 BOLT COACH M10 X 35 X 1 5P G8 8 2 14 40102 HAND KNOB 2 15 40103 CARGO BOLT 35MM 2 16 40105 BUSH RUBBER 25 X 9 5 2 17 PC943 LOWER PLATE 8 18 PE703 COVER PLATE 4 19 40142 18mm PLASTIC BUSH 2 20 PE871 15G ANTI RUST SACHET 1 21 A41307 A5 LOWER STRAP 2 22 PL244 COMPLIANCE PLAQUE STICKER 1 23 40127 C TIE SMALL 10 24 40128 LARGE CABLE TIES 6 25 PC212 EMERGENCY HAMMER ASS...

Page 5: ...move the deck board and left hand side compart ment cover Remove the left hand side and central storage box from underneath Use a 10mm socket to remove 1 x retaining nut Using a trim removal tool remove the rear scuff plate Fold the second row seats down and slide the seats to their most forward position Note Adjust the first row seat forward if necessary LHS RETAINING NUT ...

Page 6: ...d through the seat and remove the 3rd row seats Remove both the left and right hand side scuff plates and rear 2nd row seat bolt covers using a trim removel tool Remove the 3rd row seat belt anchorage bolts Use trim removal tool to dislodge cup holders from rear quarter trims Remove the fasterners securing the rear quarter trim as highlighted then remove the trim Repeat for opposite side Dislodge ...

Page 7: ...amage washer fluid line Remove all sharp edges from holes using a de burring tool Remove swarf and c oat all raw edges with an anti rust grease Insert an anchor plate through panel cavity and align with drilled holes Place cover plate over holes and align the anchor and cover plate Secure the cover plate to the anchor plate using the M6x16mm button head bolts and M6 spring washers TORQUE M6 13Nm I...

Page 8: ...on the floor pan and align with the drilled holes Using the hole in the top of the leg as a guide mark the centre of the hole on the trim Using a 19mm hole saw drill a hole at the marked point Ensure a 10mm drill stop is used Repeat for left hand side Using the floor pan template Pg 15 align the template with the contours of the floor pan Using a drill fitted with a 10mm drill stop drill at the ma...

Page 9: ...d to the lower leg with the weld nut facing the outside of the vehicle If you are installing the barrier in the forward position using adaption kit Part No PZQ72 48040 refer to forward position fitting instructions now do not reinstall the rear door scuff gaurd trim panels With the anchor plates below the floor pan place the lower leg on the floor pan and feed the cable ties through the centre hol...

Page 10: ...wn TORQUE 37Nm Seat Anchorage Bolts 42Nm Seatbelt Anchorage Bolts With the cargo barrier outside the car insert the M10 X 35mm coach bolts through the upper mounts in the frame Secure the coach bolts in place with the rubber bushes Position the barrier so that it rests on the back of the folded 3rd row seats STEP 21 Fasten the rear top straps to the barrier using the M10 flat washer M10 wave washe...

Page 11: ...o bolts and the M10 wave washers Hand tighten the cargo bolts to 15 Nm Reinstall the rear storage compartments rear scuff plate and rear deck board Fasten the free end on the rear top strap to the pre installed mounting points using the 18mm plastic bush M10 wave washer and the 35mm cargo bolts Hand tighten the cargo bolts to 15 Nm CARGO BOLTS ...

Page 12: ...ged 12 Do not store outside in direct sunlight 13 Long thin items of cargo should be positioned in the vehicle with the long axis across the vehicle to minimise the penetration risk 14 Regularly check that the fasteners are tight 15 In the event of an accident the Cargo Barrier may deform into the passenger area and the mounting points may be weakened Please have the installation checked by an aut...

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