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Toyota PT545-00082, Installation Instructions Manual

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Toyota PT545-00082 Installation Instructions Manual Download Page 1

TOYOTA PRIUS  2008 

- 

INTERFACE KIT FOR IPOD  

Preparation 

 

Page 1 of 13 pages 

DIO

Issue: B       9/08/08

 

Part Number: PT545-00082 

 

Kit Contents 

Item # 

Quantity Reqd.  Description 

1 1 

Unit 

Assembly Kit 

2 1 

Mounting Kit 

3 1 

Hardware 

Bags Special Tools

4 

1 

Unit and Fit Kit List

5 1 

Owner’s 

Manual 

Unit Assembly Kit Contents 

Item # 

Quantity Reqd.  Description 

1 1 

Interface 

Kit 

Mounting Kit Contents 

Item # 

Quantity Reqd.  Description 

1 1 

iPod 

Cable 

2 1 

Grommet 

Hardware Bag Contents 

Item # 

Quantity Reqd.  Description 

1 1 

Foam 

Sleeve 

2 4 

2x4 inch Adhesive Protective 
Foam 

3 

4 

14 inch Lock Tie 

4 

2 

6 inch Lock Tie 

Conflicts 

XM or Sirius Satellite Radio 

Requirement 

SAT Ready Head Unit 

Recommended Tools 

Personal & Vehicle 
Protection 

Notes 

Safety Goggles 

 

Seat Covers 

 

Special Tools 

 

Panel Clip Remover 

 

Sockets  

10 mm, 8 mm

 

Screwdriver  

Phillips, #2

 

Torque Wrench 

4.1 N•m (36 lbf in) 
(Battery Cable)

 

Hole Saw

 

1 1/8 inch (29 mm)

 

De-burring Tool 

 

Installation Tools 

Notes 

Tape Measure/Ruler

 

Metric/Standard

 

Side Cutters 

 

Masking Tape 

 

Special Chemicals 

Notes 

Cleaner

 

3M™ Prep Sol-70 

 

 

 
 

NOTE: 

Part number of this accessory may not be 

the same as the part number shown. 

General Applicability 

Note: 

Recommended Sequence of Application 

Item # 

Accessory 

1

Security System

2

RES

3

EC Rearview Mirror 

4

iPod Interface

*Mandatory 

Vehicle Service Parts 

(may be required for reassembly)

 

Item # 

Quantity Reqd. 

Description 

1  

 

2  

 

3  

 

 

 

 

Legend 

 
 
 

STOP:

 Damage to the vehicle may occur.  Do not 

proceed until process has been complied with. 

OPERATOR SAFETY:

 Use caution to avoid risk of 

injury. 

CAUTION:

 A process that must be carefully observed 

in order to reduce the risk of damage to the 
accessory/vehicle and to ensure a quality installation.

TOOLS & EQUIPMENT:

 Used in Figures calls out the 

specific tools and equipment recommended for this 
process. 

REVISION MARK:

 This mark highlights a change in 

installation with respect to previous issue. 
 

SAFETY TORQUE:

This mark indicates that torque is 

related to safety. 

Summary of Contents for PT545-00082

Page 1: ...ole Saw 1 1 8 inch 29 mm De burring Tool Installation Tools Notes Tape Measure Ruler Metric Standard Side Cutters Masking Tape Special Chemicals Notes Cleaner 3M Prep Sol 70 NOTE Part number of this accessory may not be the same as the part number shown General Applicability Note Recommended Sequence of Application Item Accessory 1 Security System 2 RES 3 EC Rearview Mirror 4 iPod Interface Mandat...

Page 2: ...8 Parts Description of Interface Kit Assy Item Parts Name Parts No Qty 1 Interface Kit PT545 00082 1 Parts Description of Mounting Kit PT545 00082 Item Parts Name Qty 1 iPod Cable 1 2 Grommet 1 A Foam Sleeve 1 B 2x4 inch Adhesive Protective Foam 4 C 14 inch Lock Tie 4 3 D 6 inch Lock Tie 2 1 ...

Page 3: ...ly panel removal part storage etc Electrical Component Disassembly Reassembly battery disconnection connector removal etc Please see your Toyota dealer for a copy of this document 1 Vehicle Protection a Open rear hatch b Lift trunk shelf to access battery c Remove the negative battery cable Fig 1 1 1 Protect rear hatch entry before starting 2 Set the parking brake prior to disconnecting the batter...

Page 4: ...four 4 claws and five 5 clips 4 Disconnect all connectors and remove the instrument pad c Loosen the upper instrument pad Fig 2 3 1 Detach the three 3 claws and four 4 clips 2 Disconnect the connector and remove the instrument pad d Remove the instrument panel cluster Fig 2 4 1 Detach the claw and five 5 clips 2 Disconnect the connector and remove the instrument panel cluster Fig 2 3 Fig 2 4 Fig 2...

Page 5: ...and remove the instrument panel cluster f Remove the multi display assembly Fig 2 6 1 Remove the two 2 bolts 2 Disconnect the connector and remove the multi display g Remove instrument cluster panel assembly center Fig 2 7 1 Remove the two 2 screws 2 Detach the four 4 clips and remove the instrument cluster panel Fig 2 5 Fig 2 6 10 mm Socket Fig 2 7 Screwdriver ...

Page 6: ...eceiver with bracket i Remove the glove box door stopper sub assembly Fig 2 9 1 Holding the part indicated in the illustration remove the glove box door stopper from the glove box door j Remove the glove box door assembly Fig 2 10 1 While pushing in the sides of the glove box door as indicated by the arrows in the illustration open the door to release it from the two 2 stoppers Fig 2 9 Fig 2 8 Scr...

Page 7: ...the interface unit into the foam sleeve b Connect the iPod cable to the interface unit c Route the AVC LAN cable behind the left side of inner molded dash structure at the back of the head unit Fig 3 1 d Place the interface unit between the cross member and the inner molded dash structure Fig 3 2 e Secure the interface unit with two 2 14 lock ties Fig 3 2 1 Lock ties must go over the cross member ...

Page 8: ...re the AVC LAN cable at the vehicle harness with one 1 6 lock tie behind the inner molded dash structure Fig 4 1 NOTE Cut off all excess of the lock tie after tightening NOTE If the 12 pin connector is already pre wired to the head unit proceed to step c If the 12 pin connector is not pre wired to the head unit proceed to step d Fig 4 1 Side Cutters Connector Connector To Head Unit To Pre wired 12...

Page 9: ...ors with adhesive protective foam to secure Fig 4 4 4 Reconnect the factory harness and antenna cable d If the 12 pin connector is not pre wired to the head unit 1 Wrap the unused connector of the AVC LAN cable in adhesive protective foam Fig 4 5 2 Reconnect the factory harness and antenna cable e Plug the connector of the AVC LAN cable into the head unit Fig 4 6 f Reinstall head unit Vehicle s 12...

Page 10: ... the iPod cable under the vehicle harness b Bundle the excess the iPod cable and secure with the cushion tape Fig 5 2 1 Provide sufficient cable length so 14 inches of cable will be in the glove box after installation c Using one 1 6 lock tie secure the cable bundle to the vehicle harness plastic cover Fig 5 3 NOTE Cut off all excess of the lock tie after tightening Fig 5 1 Fig 5 3 Side Cutters Fi...

Page 11: ...2 De bur drilled hole 3 Clean shavings from glove box after drilling b Route the iPod cable through the hole from outside of the glove box Fig 6 2 c Apply the grommet to the iPod cable The distance from the grommet to iPod cable terminal should be approx 14 inch Fig 6 3 d Secure the grommet to the hole from the inside of the glove box Fig 6 4 1 1 8 Hole Saw Fig 6 1 Fig 6 2 Inside the Glove Box Fig...

Page 12: ...ify the panels fit together properly with no uneven gaps between them 8 Reconnect Battery Cable a Reconnect the negative battery cable Fig 8 1 1 Reconnect the negative terminal back to its original position 2 Tighten the nut with 4 1 N m 36 lbf in of torque 3 Be careful not to touch the positive battery terminal b Clean up and remove any trash c Place owner s manual in the glove box d Proceed to f...

Page 13: ...to LSD Center Diff Lock Verify proper connection of Interface Kit for iPod Verify the proper operation of the audio head unit Refer to the audio head unit owner s manuals Execute DTC check and confirm there is no error Refer to the repair manual Verify the proper operation of audio AM FM Verify the proper operation of the hazard switch Verify the proper operation of the air conditioning system Ver...

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