Toyota 7FD 10, Repair Manual

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4-4 4-4
SER SERVI VICE CE ST STANDARD ANDARD LIST LIST
TR TRANSM ANSMIISS SSIION ON ASSY ASSY
Transmission ASSY Transmission ASSY
Standard Standard
0.15 0.15-0.40 -0.40 (0.00 (0.0059-0. 59-0.0157 0157))
Forward idle gear thrust clearance Forward idle gear thrust clearance
mm mm (in) (in)
Limit Limit 0.70 0.70 (0.0276) (0.0276)
Forward idle gear radial clearance Forward idle gear radial clearance mm mm (in) (in) Standard Standard
0.010 0.010-0.05 -0.052 2 (0.00 (0.00039-0 039-0.0020 .00205) 5)
Forward idle gear thrust washer thickness Forward idle gear thrust washer thickness
m mm m ((iinn) ) LLiim miitt
3.7(0.146) 3.7(0.146)
Forwar Forward d idle gear inside diameter idle gear inside diameter
m mm m ((iinn) ) LLiim miitt
55.1 55.1 (2.16 (2.169) 9)
Speed shaft journal outside diameter Speed shaft journal outside diameter
m mm m ((iinn) ) LLiim miitt
47.9 47.9 (1.88 (1.886) 6)
Second gear thrust clearance Second gear thrust clearance
mm mm (i (in) n) S t S tan anda dard rd
0.15- 0.15-0.40 0.40 (0.00 (0.0059-0. 59-0.0157 0157))
Reverse gear thrust clearance Reverse gear thrust clearance
mm mm (in) (in) Standard
Standard 0.10- 0.10-0.45 0.45 (0.00 (0.0039-0. 39-0.0177 0177))
First First gear-reverse gear-reverse gear radial clearance gear radial clearance
mm mm (i (in) S t n) S tan anda dard rd
0.01 0.016-0.0 6-0.057 57 (0.00 (0.00063-0 063-0.0022 .00224) 4)
Second Second gear-f gear-forward orward gear radial cl gear radial clearanc earance e
mm mm (i (in) n) S t S tan anda dard rd
0.01 0.018-0.0 8-0.062 62 (0.00 (0.00071-0 071-0.0024 .00244) 4)
Forwar Forward d gear thrust clearance gear thrust clearance
mm mm (i (in) n) S t S tan anda dard rd
0.15- 0.15-0.40 0.40 (0.00 (0.0059-0. 59-0.0157 0157))
Counter Countershaft shaft gear thr gear thrust washer ust washer thi thicknes cknesss m mm m ((iinn) ) LLiim miitt 5.9 5.9 (0.2 (0.232) 32)
Countershaft journal outside Countershaft journal outside First
First gear-reverse gear-reverse gear gear
Limit Limit
29.9 29.9 (1.17 (1.177) 7)
diameter diameter
mm mm (in) (in) Second Second gear-forward gear-forward gear gear Limit Limit 39.9 39.9 (1.57 (1.571) 1)
First First gear-reverse gear-reverse gear inside di gear inside diameter ameter
m mm m ((iinn) ) LLiim miitt
38.1 38.1 (1.50 (1.500) 0)
Second Second gear-f gear-forward orward gear inside d gear inside diamet iameter er
mm mm (in) (in) Limit Limit
48.1 48.1 (1.89 (1.894) 4)
Shif Shift fork to t fork to hub grease hub grease clear clearance ance
m mm m ((iinn) ) LLiim miitt 1.0 1.0 (0.039) (0.039)
Standard Standard 1.25 1.25-2.05 -2.05 (0.0 (0.0492-0 492-0.0807 .0807))
Synchr Synchronizer onizer rin ring to ge g to gear ar
First gear-reverse gear First gear-reverse gear
Limit Limit 0.6 0.6 (0.02 (0.024) 4)
clearance clearance
mm mm (in) (in)
Standard Standard 1.15 1.15-2.15 -2.15 (0.0 (0.0453-0 453-0.0846 .0846))
Forward gear Forward gear
Limit Limit 0.6 0.6 (0.02 (0.024) 4)
Between center of shift lever and Between center of shift lever and lever lever
Shift lever neutral position Shift lever neutral position
mm mm (i (in) n) S t S tan anda dard rd
knob: knob:
180 180
+8 +8
(7.086 (7.086
+0.197) +0.197)
Shift lever knob offset Shift lever knob offset
mm mm (in) (in) Standard Standard 5 5 (0.19 (0.197) 7)
or less or less
Tight Tightening ening Torque Torque
Unit: Unit: N· N·m m (kgf-cm) (kgf-cm) (ft-I (ft-Ibf] bf]
Transmi Transmissi ssion on fro front cas nt casee
x x
rear case set bolt rear case set bolt
Standard Standard
29.4- 29.4-44.1 44.1 (300 (300-450) -450) [21.7 [21.7-32.6 -32.6]]
Transmi Transmissi ssion on fro front cas nt case e
x x
rear case set bolt rear case set bolt
Standard Standard 49- 49-78. 78.5 5 (50 (500-8 0-800) 00) [36 [36.2- .2-57. 57.9] 9]
(when fast (when fastening ening the hanger at t the hanger at the same he same ti time) me)
Output shaft lock nut Output shaft lock nut
Standard Standard
156.9 156.9-235. -235.4 (1600-2 4 (1600-2400) 400) [115. [115.8-17 8-173.6] 3.6]
Counter Countershaft shaft lock lock nut nut
Standard Standard 156.9 156.9-235. -235.4 (1600-24 4 (1600-2400) 00) [115. [115.8-17 8-173.6] 3.6]
Releas Release e beari bearing ng hub guide set hub guide set bolt bolt
Standard Standard
14.7-21.6 14.7-21.6 (150 (150-220 -220) ) [10.9 [10.9-15. -15.9] 9]
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