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Toyota 7FBEST 10, Manual

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Toyota 7FBEST 10 Manual Download Page 2

0-1

GENERAL

VEHICLE EXTERIOR VIEW ....................................................................................0-3

VEHICLE MODELS .................................................................................................0-4

FRAME NUMBER  ...................................................................................................0-4

HOW TO USE THIS MANUAL  ................................................................................0-5

EXPLANATION METHOD .......................................................................................0-5

DISASSEMBLY · INSPECTION · REASSEMBLY ..................................................0-5

TERMINOLOGY ......................................................................................................0-6

ABBREVIATIONS ...................................................................................................0-6

SI UNITS ..................................................................................................................0-7

OPERATING TIPS ...................................................................................................0-8

GENERAL INSTRUCTIONS  ...................................................................................0-8

JACK-UP POINT .....................................................................................................0-9

LIFTING THE VEHICLE  ..........................................................................................0-10

MEMBER WEIGHTS  ...............................................................................................0-11

TOWING THE VEHICLE  .........................................................................................0-11

ELECTRICAL PARTS INSPECTION  ......................................................................0-12

NOTES ON SAS ......................................................................................................0-13

TIGHTENING TORQUE TABLE ..............................................................................0-14

RECOMMENDED LUBRICANT QUANTITY AND TYPES .....................................0-15

PERIODIC MAINTENANCE TABLE  .......................................................................0-17

LUBRIFICATION CHART  .......................................................................................0-22

Totaldokument Service .........................................................................................0-23

Summary of Contents for 7FBEST 10

Page 1: ...TERY 1 CONTROLLER 2 MULTI DISPLAY FUNCTIONS 3 TROUBLESHOOTING 4 MOTOR 5 REAR AXLE 6 STEERING 7 BRAKE 8 BODY FRAME 9 MATERIAL HANDLING SYSTEM 10 MAST 11 CYLINDER 12 OIL PUMP 13 OIL CONTROL VALVE 14 SAS...

Page 2: ...6 ABBREVIATIONS 0 6 SI UNITS 0 7 OPERATING TIPS 0 8 GENERAL INSTRUCTIONS 0 8 JACK UP POINT 0 9 LIFTING THE VEHICLE 0 10 MEMBER WEIGHTS 0 11 TOWING THE VEHICLE 0 11 ELECTRICAL PARTS INSPECTION 0 12 NO...

Page 3: ...0 2...

Page 4: ...0 3 VEHICLE EXTERIOR VIEW...

Page 5: ...oad Capacity Vehicle Model Control method Voltage V 10 1 0 ton 7FBEST 10 AC microcomputer controller 24 13 1 25 ton 7FBEST 13 15 1 5 ton 7FBEST 15 Vehicle model code SN FORMAT Serial number position 1...

Page 6: ...ning torque unit T Nm Disassembly Procedure 1 Remove the cover Point 1 2 Remove the bushing Point 2 3 Remove the gear Point Operations POINT 1 Disassembly Make match marks before removing the pump cov...

Page 7: ...ating procedure which require special attention Standard Value showing the allowable range in inspection or adjustment Limit The maximum or minimum value allowed in inspection or adjustment ABBREVIATI...

Page 8: ...rate column in the table above before calculation For example when converting 100 W to the value in conventional unit PS first change it to 0 1 kW and divide by the conversion rate 0 735499 Item New u...

Page 9: ...th new ones each time they are disassembled 7 Use genuine Toyota parts for replacement 8 Use specified bolts and nuts and observe the specified tightening torque when reassembling Tighten to the mediu...

Page 10: ...ough surface Use a jack with ample capacity and jack up the vehicle at the specified jack up point Jacking up at any other point is dangerous Always support the load of jacked up vehicle with wooden b...

Page 11: ...0 10 LIFTING THE VEHICLE When hoisting the vehicle always observe the specified hoist attachment section and method Never hoist by any other attachment section as it is very dangerous...

Page 12: ...r remove the fork or take action to prevent the fork from coming into contact with the ground due to bouncing Member Vehicle Model Code Weight BATTERY 10 min 381 max 420 13 min 524 max 590 15 min 600...

Page 13: ...ing operation and the operating condition Measured value is only a reference Digital type A fairly accurate reading is possible However it is difficult to observe operation or movement 1 Difference be...

Page 14: ...AS 3 Many precision valves are used in the SAS oil control valves When disassembling or replacing hydraulic parts valves piping etc be sure to clean the parts before installation Periodic change of th...

Page 15: ...142245 181485 224649 261927 340407 415944 1 7 3 2 5 7 9 2 13 6 20 1 27 8 46 5 74 113 157 218 294 383 549 755 3 5 8 10 16 6 24 3 36 49 83 132 200 279 388 520 687 991 1354 4 2 8 2 14 3 23 34 50 8 69 11...

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