−
SERVICE SPECIFICATIONS
ENGINE MECHANICAL (2UZ−FE)
SS−11
Cylinder head
Warpage
Maximum
Valve seat
Refacing angle
Contacting angle
Contacting width
Valve guide bushing bore diameter
STD
O/S 0.05
Cylinder head bolt thread inside diameter
STD
Minimum
Protrusion height
Intake
Exhaust
0.10 mm (0.039 in.)
30
°
, 45
°
, 60
°
45
°
1.0 to 1.4 mm (0.039 to 0.055 in.)
10.285 to 10.306 mm (0.4049 to 0.4057 in.)
10.335 to 10.356 mm (0.4069 to 0.4077 in.)
9.810 to 9.960 mm (0.3862 to 0.3921 in.)
9.700 mm (0.3819 in.)
9.2 to 9.8 mm (0.362 to 0.386 in.)
8.2 to 8.8 mm (0.323 to 0.346 in.)
Valve guide
bushing
Inside diameter
Outside diameter (for repair part)
STD
O/S 0.05
5.510 to 5.530 mm (0.2169 to 0.2374 in.)
10.333 to 10.344 mm (0.4068 to 0.4072 in.)
10.383 to 10.394 mm (0.4088 to 0.4092 in.)
Valve
Valve overall length
STD Intake
Exhaust
Minimum Intake
Exhaust
Valve face angle
Stem diameter
Intake
Exhaust
Stem oil clearance
STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness
STD
Minimum
95.05 mm (3.7421 in.)
95.10 mm (3.7441 in.)
94.55 mm (3.7224 in.)
94.60 mm (3.7244 in.)
44.5
°
5.470 to 5.485 mm (0.2154 to 0.2159 in.)
5.465 to 5.480 mm (0.2152 to 0.2157 in.)
0.025 to 0.060 mm (0.0010 to 0.0024 in.)
0.030 to 0.065 mm (0.0012 to 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.0 mm (0.039 in.)
0.5 mm (0.020 in.)
Valve spring
Deviation
Maximum
Free length
Installed tension at 35.0 mm (1.378 in.)
2.0 mm (0.079 in.)
54.1 mm (2.130 in.)
210 to 226 N (21.4 to 23.0 kgf, 47.2 to 50.7 lbf)
Valve lifter
Lifter diameter
Lifter bore diameter
Oil clearance
STD
Maximum
30.968 to 30.976 mm (1.2192 to 2.2195 in.)
31.000 to 31.016 mm (1.2205 to 1.2211 in.)
0.024 to 0.050 mm (0.0009 to 0.0020 in.)
0.07 mm (0.0028 in.)
Camshaft
Thrust clearance
STD Intake
Exhaust
Maximum Intake
Exhaust
Journal oil clearance
STD
Maximum
Timing tube journal oil clearance
STD
Maximum
Journal diameter
Timing tube journal diameter
STD
Circle runout
Cam lobe height
STD Intake
Exhaust
Minimum Intake
Exhaust
Camshaft gear backlash
STD
Maximum
Camshaft gear spring end free distance
0 to 0.040 mm (0 to 0.0016 in.)
0.030 to 0.070 mm (0.0011 to 0.0028 in.)
0.12 mm (0.0047 in.)
0.10 mm (0.0039 in.)
0.030 to 0.071 mm (0.0012 to 0.0028 in.)
0.10 mm (0.0039 in.)
0.036 to 0.057 mm (0.0014 to 0.0022 in.)
0.075 mm (0.0030 in.)
26.954 to 26.970 mm (1.0612 to 1.0618 in.)
39.955 to 39.964 mm (1.5730 to 1.5734 in.)
0.03 mm (0.0012 in.)
42.61 to 42.71 mm (1.6776 to 1.6815 in.)
42.63 to 42.71 mm (1.6783 to 1.6823 in.)
42.46 mm (1.6717 in.)
42.48 mm (1.6724 in.)
0.020 to 0.200 mm (0.0008 to 0.0079 in.)
0.30 mm (0.0188 in.)
18.2 to 18.8 mm (0.712 to 0.740 in.)
Manifold
Warpage
Maximum Exhaust
0.10 mm (0.0039 in.)
Summary of Contents for 2006 Tundra
Page 1: ......
Page 2: ......
Page 3: ......
Page 56: ...PP0G5 02 PREPARATION MAINTENANCE PP 1 MAINTENANCE EQUIPMENT Mirror Brake hose Torque wrench ...
Page 59: ...PP 4 PREPARATION ENGINE MECHANICAL 1GR FE 09951 07150 Handle 150 CYLINDER BLOCK CYLINDER HEAD ...
Page 75: ...PP43K 01 PP 20 PREPARATION SFI 1GR FE EQUIPMENT Graduated cylinder Transmission jack ...
Page 86: ...PP43M 01 PREPARATION LUBRICATION 1GR FE PP 31 RECOMMENDED TOOLS 09200 00010 Engine Adjust Kit ...
Page 87: ...PP43N 01 PP 32 PREPARATION LUBRICATION 1GR FE EQUIPMENT Oil pressure gauge Drain hose ...
Page 96: ...PP43R 01 PREPARATION IGNITION 1GR FE PP 41 EQUIPMENT Spark plug cleaner Torque wrench ...
Page 113: ...PP0EP 02 PP 58 PREPARATION CLUTCH EQUIPMENT Vernier calipers Dial indicator ...
Page 132: ...PP0EZ 03 PREPARATION PROPELLER SHAFT PP 77 EQUIPMENT Dial indicator Torque wrench ...
Page 166: ...PP0MW 03 PREPARATION BODY PP 111 LUBRICANT Item Capacity Classification MP grease ...
Page 286: ...A21571 DIAGNOSTICS ENGINE 1GR FE DI 19 ...
Page 287: ...A21572 DI 20 DIAGNOSTICS ENGINE 1GR FE ...
Page 288: ...A21573 DIAGNOSTICS ENGINE 1GR FE DI 21 ...
Page 289: ...A21575 DI 22 DIAGNOSTICS ENGINE 1GR FE ...
Page 290: ...A21576 DIAGNOSTICS ENGINE 1GR FE DI 23 ...
Page 711: ...A21571 DI 438 DIAGNOSTICS ENGINE 2UZ FE ...
Page 712: ...A21572 DIAGNOSTICS ENGINE 2UZ FE DI 439 ...
Page 713: ...A21573 DI 440 DIAGNOSTICS ENGINE 2UZ FE ...
Page 714: ...A21575 DIAGNOSTICS ENGINE 2UZ FE DI 441 ...
Page 715: ...A21576 DI 442 DIAGNOSTICS ENGINE 2UZ FE ...
Page 830: ... DIAGNOSTICS ENGINE 2UZ FE DI 557 Replace ECM See page SF 82 ...
Page 872: ... DIAGNOSTICS ENGINE 2UZ FE DI 599 END ...
Page 1248: ...A21571 DI 964 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E for 1GR FE ...
Page 1249: ...A21572 A22718 A22768 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E for 1GR FE DI 965 ...
Page 1250: ...A21573 DI 966 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E for 1GR FE ...
Page 1251: ...A21575 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E for 1GR FE DI 967 ...
Page 1252: ...A21576 DI 968 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E for 1GR FE ...
Page 1413: ...A21571 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E A750F for 2UZ FE DI 1129 ...
Page 1414: ...A21572 A22718 A22768 DI 1130 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E A750F for 2UZ FE ...
Page 1415: ...A21573 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E A750F for 2UZ FE DI 1131 ...
Page 1416: ...A21575 DI 1132 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E A750F for 2UZ FE ...
Page 1417: ...A21576 DIAGNOSTICS AUTOMATIC TRANSMISSION A750E A750F for 2UZ FE DI 1133 ...
Page 1715: ...EM 12 ENGINE MECHANICAL 2UZ FE IDLE SPEED 4 Disconnect the tachometer from the DLC3 ...
Page 1840: ...EC 10 EMISSION CONTROL 1GR FE EVAPORATIVE EMISSION EVAP CONTROL SYSTEM MEMO ...
Page 1841: ... EMISSION CONTROL 1GR FE EVAPORATIVE EMISSION EVAP CONTROL SYSTEM EC 11 MEMO ...
Page 1859: ... EMISSION CONTROL 2UZ FE EVAPORATIVE EMISSION EVAP CONTROL SYSTEM EC 13 MEMO ...
Page 1860: ...EC 14 EMISSION CONTROL 2UZ FE EVAPORATIVE EMISSION EVAP CONTROL SYSTEM MEMO ...
Page 1941: ...SF1ZG 01 SFI 1GR FE ENGINE CONTROL MODULE ECM SF 67 INSPECTION INSPECT ECM See page DI 1 ...
Page 2243: ... CLUTCH CLUTCH UNIT CL 19 6 INSTALL TRANSMISSION TO ENGINE See page MT 3 ...
Page 2362: ...Q07290 TRANSFER TRANSFER ASSEMBLY TR 13 c Remove the planetary ring gear ...
Page 2380: ...TR00L 07 F08802 Oil Seal Ring Input Shaft TRANSFER INPUT SHAFT TR 31 INPUT SHAFT COMPONENTS ...
Page 2991: ...BE2MD 01 I28305 A B BE 82 BODY ELECTRICAL COMBINATION METER 4639 Author Date CIRCUIT ...
Page 3475: ......
Page 3477: ......
Page 3486: ...INTRODUCTION F13890A IN 5 HOW TO USE THIS MANUAL 1 BODY PANEL REPLACEMENT THIS MANUAL ...
Page 3487: ...INTRODUCTION IN 6 ...
Page 3519: ...RADIATOR UPPER SUPPORT ASSY REMOVAL LH only RH only 2 2 10 BODY PANEL REPLACEMENT RE 2 ...
Page 3523: ...FRONT CROSSMEMBER ASSY REMOVAL 23 BODY PANEL REPLACEMENT RE 6 ...
Page 3525: ...RADIATOR SUPPORT ASSY REMOVAL 12 1 1 1 BODY PANEL REPLACEMENT RE 8 ...
Page 3527: ...COWL TOP SIDE PANEL ASSY REMOVAL 8 2 4 BODY PANEL REPLACEMENT RE 10 ...
Page 3528: ... 8 2 4 BODY PANEL REPLACEMENT RE 11 INSTALLATION ...
Page 3531: ...BODY PANEL REPLACEMENT RE 14 MEMO ...
Page 3551: ...BACK PANEL ASSY Regular Cab REMOVAL 15 17 15 17 24 BODY PANEL REPLACEMENT RE 34 ...
Page 3553: ...BACK PANEL ASSY Access Cab REMOVAL 67 25 BODY PANEL REPLACEMENT RE 36 ...
Page 3555: ...BACK PANEL ASSY Access Cab REMOVAL 67 25 BODY PANEL REPLACEMENT RE 36 ...
Page 3557: ...BACK PANEL ASSY Regular Cab REMOVAL 15 17 15 17 24 BODY PANEL REPLACEMENT RE 34 ...
Page 3559: ...ROOF PANEL ASSY Regular Cab REMOVAL 9 9 16 2 2 20 BODY PANEL REPLACEMENT RE 38 ...
Page 3561: ...ROOF PANEL ASSY Access Cab REMOVAL 16 16 16 2 2 20 BODY PANEL REPLACEMENT RE 40 ...
Page 3570: ...Flat Surfacing Flat Surfacing ANTI RUST TREATMENT Body Panel Sealing Areas AR 9 ...
Page 3574: ...BODY PANEL REPLACEMENT F16919 F16919A REMOVAL BP 1 RADIATOR UPPER SUPPORT ASSY REPLACEMENT ...
Page 3579: ...BODY PANEL REPLACEMENT F16923 F16923A REMOVAL BP 6 FRONT CROSSMEMBER ASSY REPLACEMENT ...
Page 3581: ...BODY PANEL REPLACEMENT F16925 F16925A REMOVAL BP 8 RADIATOR SUPPORT ASSY REPLACEMENT ...
Page 3585: ...BODY PANEL REPLACEMENT F16928 F16928A REMOVAL BP 12 COWL TOP SIDE PANEL ASSY REPLACEMENT ...
Page 3607: ...BODY PANEL REPLACEMENT F16956 F16956A REMOVAL BP 34 BACK PANEL ASSY REPLACEMENT ...
Page 3609: ...BODY PANEL REPLACEMENT F16958 F16958A REMOVAL BP 36 ROOF PANEL ASSY w o sun roof REPLACEMENT ...
Page 3615: ...BODY PANEL REPLACEMENT F16902 23 0 N m 234 6 kgf cm 17 ft lbf BP 41 ...
Page 3618: ...PAINT COATING F16905 2 INSIDE PC 2 ...
Page 3619: ...F16906 3 OUTSIDE PAINT COATING PC 3 ...
Page 3620: ...F15043 PAINT COATING PC 4 ...
Page 3621: ...PAINT COATING F16908 4 DOOR PARTS PC 5 ...
Page 3622: ...F16909 PAINT COATING PC 6 ...
Page 3625: ...F16912 PAINT COATING PC 9 ...
Page 3627: ...F16914 PAINT COATING PC 11 ...
Page 3630: ...F16917 Anti Chip Film 1 W Over Fender 2 W O Over Fender PAINT COATING PC 14 ...
Page 3678: ...2005 TOYOTA TUNDRA EWD611U 21 F Body Access Cab Standard Cab ...
Page 3679: ...2005 TOYOTA TUNDRA EWD611U 22 F RELAY LOCATIONS Seat Access Cab Captain Seat ...
Page 3682: ...2005 TOYOTA TUNDRA EWD611U 25 F ...
Page 3684: ...2005 TOYOTA TUNDRA EWD611U 27 Memo ...
Page 3686: ...2005 TOYOTA TUNDRA EWD611U 29 F ...
Page 3688: ...2005 TOYOTA TUNDRA EWD611U 31 Memo ...
Page 3690: ...2005 TOYOTA TUNDRA EWD611U 33 F Body Double Cab Seat Double Cab Captain Seat ...
Page 3692: ...2005 TOYOTA TUNDRA EWD611U 35 F ...
Page 3694: ...2005 TOYOTA TUNDRA EWD611U 37 F ...
Page 3698: ...2005 TOYOTA TUNDRA EWD611U 41 F ...
Page 3699: ...2005 TOYOTA TUNDRA EWD611U 42 F RELAY LOCATIONS Engine Room J B Inner Circuit Double Cab ...
Page 3700: ...2005 TOYOTA TUNDRA EWD611U 43 Memo ...
Page 3702: ...2005 TOYOTA TUNDRA EWD611U 45 F ...
Page 3703: ...2005 TOYOTA TUNDRA EWD611U 46 F RELAY LOCATIONS Driver Side J B Inner Circuit Double Cab ...
Page 3704: ...2005 TOYOTA TUNDRA EWD611U 47 F ...
Page 3706: ...2005 TOYOTA TUNDRA EWD611U 49 F Sub J B No 3 Inner Circuit Double Cab ...
Page 3708: ...2005 TOYOTA TUNDRA EWD611U 51 F Sub J B No 4 Inner Circuit Double Cab ...
Page 3730: ...2005 TOYOTA TUNDRA EWD611U 73 Memo ...
Page 3762: ...2005 TOYOTA TUNDRA EWD611U 105 Memo ...
Page 3766: ...2005 TOYOTA TUNDRA EWD611U 109 Memo ...
Page 3770: ...2005 TOYOTA TUNDRA EWD611U 113 Memo ...
Page 3774: ...2005 TOYOTA TUNDRA EWD611U 117 Memo ...
Page 3792: ...2005 TOYOTA TUNDRA EWD611U 135 Memo ...
Page 3806: ...2005 TOYOTA TUNDRA EWD611U 149 Memo ...
Page 3826: ...2005 TOYOTA TUNDRA EWD611U 169 Memo ...
Page 3838: ...2005 TOYOTA TUNDRA EWD611U 181 Memo ...
Page 3842: ...2005 TOYOTA TUNDRA EWD611U 185 Memo ...
Page 3854: ...2005 TOYOTA TUNDRA EWD611U 197 Memo ...
Page 3876: ...2005 TOYOTA TUNDRA EWD611U 219 Memo ...
Page 3891: ...2005 TOYOTA TUNDRA EWD611U 234 Memo ...
Page 3898: ...2005 TOYOTA TUNDRA EWD611U 241 Memo ...
Page 3930: ...2005 TOYOTA TUNDRA EWD611U 273 Memo ...
Page 3944: ...2005 TOYOTA TUNDRA EWD611U 287 Memo ...
Page 3948: ...2005 TOYOTA TUNDRA EWD611U 291 Memo ...
Page 3964: ...2005 TOYOTA TUNDRA EWD611U 307 Memo ...
Page 3980: ...2005 TOYOTA TUNDRA EWD611U 323 Memo ...
Page 3986: ...2005 TOYOTA TUNDRA EWD611U 329 Memo ...
Page 4006: ...2005 TOYOTA TUNDRA EWD611U 349 Memo ...
Page 4016: ...2005 TOYOTA TUNDRA EWD611U 359 Memo ...
Page 4020: ...2005 TOYOTA TUNDRA EWD611U 363 Memo ...
Page 4026: ...2005 TOYOTA TUNDRA EWD611U 369 Memo ...
Page 4060: ...2005 TOYOTA TUNDRA EWD611U 403 Memo ...
Page 4084: ...2005 TOYOTA TUNDRA EWD611U 427 Memo ...
Page 4092: ...2005 TOYOTA TUNDRA EWD611U 435 Memo ...
Page 4123: ...2005 TOYOTA TUNDRA EWD611U 466 Memo ...
Page 4132: ...2005 TOYOTA TUNDRA EWD611U 475 Memo ...
Page 4174: ...2005 TOYOTA TUNDRA EWD611U 517 Memo ...
Page 4203: ...2005 TOYOTA TUNDRA EWD611U 546 J POWER SOURCE Current Flow Chart Access Cab Standard Cab ...
Page 4204: ...2005 TOYOTA TUNDRA EWD611U 547 J ...
Page 4210: ...2005 TOYOTA TUNDRA EWD611U 553 Memo ...
Page 4211: ...2005 TOYOTA TUNDRA EWD611U 554 J POWER SOURCE Current Flow Chart Double Cab ...
Page 4212: ...2005 TOYOTA TUNDRA EWD611U 555 J ...
Page 4240: ...L Code Part Name Part Number Code Part Name Part Number 2005 TOYOTA TUNDRA EW611U 583 ...
Page 4241: ...M OVERALL ELECTRICAL WIRING DIAGRAM 2005 TOYOTA TUNDRA EWD611U 584 ...
Page 4389: ... 05 TUNDRA_U L O 0409 144 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4397: ... 05 TUNDRA_U L O 0409 152 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4409: ... 05 TUNDRA_U L O 0409 164 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4541: ... 05 TUNDRA_U L O 0409 296 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4583: ... 05 TUNDRA_U L O 0409 338 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4615: ... 05 TUNDRA_U L O 0409 370 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4729: ... 05 TUNDRA_U L O 0409 484 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4735: ... 05 TUNDRA_U L O 0409 490 2005 TUNDRA from Sep 04 Prod OM34432U ...
Page 4809: ...DESTINATION INPUT AND ROUTE GUIDANCE 60 ...
Page 4843: ...ADVANCED FUNCTIONS 94 ...
Page 4893: ...AUDIO SYSTEM 144 ...
Page 4898: ...v ...
Page 4945: ...Notes 40 ...
Page 4946: ...Notes 41 ...
Page 4947: ...Notes 42 ...