Town & Country Fireplaces TCWS.38NG03.C Instructions Manual Download Page 1

080709-12 

5056.4252203 

TCWS.38NG03.C

TCWS.38NG03.C
BLACK DIAMOND 
BURNER KIT 
INSTRUCTIONS

PART# TCWS.38NG03.C

For use with
Model TCWS38 
Series C

These instructions are supplementary to the Installation 
and  Operating  Instructions  supplied  with  the  fireplace 
and  should  be  kept  together.  Refer  to  the    Installation 
and Operating Instructions for proper gas supply, safety 
requirements and operating instructions.

IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN 
WITH THE HOMEOWNER

Summary of Contents for TCWS.38NG03.C

Page 1: ...8 Series C These instructions are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together Refer to the Installation and Operating Instructions for proper gas supply safety requirements and operating instructions IMPORTANT THESE INSTRUCTIONS ARE TO REMAIN WITH THE HOMEOWNER ...

Page 2: ...re the fuel supply tube travels around the mounting leg towards the front of the firebox as shown Fig 1 2 Connect spark electrode wire ORANGE to the rear electrical bulk head fitting Connect the flame sensor wire WHITE to the front electrical bulk head fitting Fig 1 ORANGE WIRE Contents of Package Black Diamond Burner Installation 1 Burner tray Fig 1 1 5 lb GLASS MEDIA 2 BURNER ASSEMBLIES 1 PILOT ...

Page 3: ...ebox using four screws Fig 2 CAUTION Ensure that all connections are gas tight 4 Bend side tabs on burner tray inwards about 20 or 1 2 Fig 4 5 Tilt the burner tray into the unit and place on top of the legs Attach pilot to burner tray Ensure pilot is tight to burner tray Fig 5 Fig 2 Fig 3 Fig 4 Fig 5 3 ...

Page 4: ...evated slide it to the far right The primary air shutter shouldengagefullywiththemainorifice Test for connection by lightly prying at theendoftheburnerwithascrewdriver Repeat with left burner Fig 7 NOTE The burners should be tightly butted up against each other at the center to ensure correct operation 8 Place glass media into the burner tray and brush smooth so that a very light layer covers the ...

Page 5: ...TCWS 38ng03 C 080709 12 10 Install front porcelain cover wide edge should face the front Fig 10 11 WIDE EDGE TO FRONT OF FIREPLACE Fig 10 Fig 11 5 ...

Page 6: ...UTION The gas supply and electrical power shall be shut off before proceeding with the conversion Caution Factory supplied components must be used to ensure correct input After conversion confirm proper manifold pressure 1 If installed remove the glass media from the burners 2 If installed remove the burner from the burner tray Gently lift up the left side of the burner and disengage the venturi t...

Page 7: ...n the valve Fig 19 The minimum rate screw is sealed with an O ring Use a thin bladed screwdriver to back the screw out past the limit of the threading At this point a groove on the screw body will be visible just above the valve body Insert a thin tool knife blade or fine screwdriver blade into the groove and gently pry the screw up 8 Replacetheminimumratescrewwiththe one provided in the propane c...

Page 8: ...0 The center post should stay down Fig 22 Replace the rubber cap 11 Check all connections for leaks WARNING The access panel including gasket must be reinstalled after conversion installation or servicing has been completed Failure to do sowillcauseoverheating and premature failure of the control system 12 Fill in the date and the name of the person who performed the conversion in the white area o...

Page 9: ...lant will be required to ensure a gas tight connection Note To test the gas pressure turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port Verify gas pressures with the fireplace lit and on the highest setting supply Pressure MANIFOLD Pressure Fig 26 Correct gas pressure requirement Supply Pressure Natural Gas Propane Min Pressure 5 0 WC...

Page 10: ...has reached operating temperature See Fig 27 for proper flame pattern Open primary air if the window glass and firebox have carbon accumulation and or the flames are long dark and stringy The shutter may also be opened to lessen the flame height NOTE Proper air shutter setting is required The flame should be just orange and lazy It should NEVER be set to create sooting on internal parts and window...

Page 11: ...G03 C 2 GLASS MEDIA TCRP 501201 3 FUEL SUPPLY TUBE 5019 223 4 PILOT ASSEMBLY TCRP 5005025C ITEM DESCRIPTION PART NO 5 ORIFICE NATURAL GAS 40 5022 3 6 PROPANE CONVERSION KIT TCWS 38LPCE01 WHEN ORDERING INCLUDE PART NUMBER WITH DESCRIPTION Replacement Parts 1 KIT CONTENTS 1 1 4 1 1 5 1 1 3 4 11 ...

Page 12: ...Technical support 1 250 748 1184 Web site www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada ...

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