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1.  Loosen  the  4  screws  between  aluminum  head  and  gear  box  by  12mm  HEX  head 

wrench.(See Fig1) 

2.  Disassemble the aluminum head, cylinder and piston.(See Fig2) 
3.  Clean the inside of aluminum head, must be free of metal chip and granular dust (See Fig3) 
4.  Clean the piston and cylinder. (See Fig 4) 

a)  Clean the cylinder both inside and outside, especially clean the inside of cylinder, must 

be free of metal chip and granular dust. If the conditional, recommend washing by 
gasoline.   

b)  Clean the surface of piston. If the conditional, recommend disassembling the O-ring 

and washing the piston by gasoline. 

c)  At the same time, check the wearing condition of O-ring. If the Outside Diameter (O.D.) 

of O-ring is less than the piston O.D., please replace the O-ring to get proper 
performance.(Please contact with our authorized dealer to purchase, See the part List).   

5.  Fill the grease into the aluminum head, please make sure cleaned inside before filling.   

a)  Recommend the grease from manufacturer site, there is a tube of 60g grease included 

the case. (Please contact with our authorized dealer to purchase, See the part List). 

   Notice

Please Fill the 65g grease into the aluminum head bottom (See Fig 5 and Fig 6)

6.  Fill the 12g oil in the cylinder; please make sure it is clean before filling. (See Fig 7)   
7.  Fill the 5g grease into the piston. please make sure it is clean before filling. (See Fig 8) 
8.  Assemble back(See Fig 9) 

a)  Assemble the piston into cylinder, please make sure if the O-ring has been assembled. 
b)  Assemble the cylinder into aluminum head. 
c)  Tighten the 4 inner HEX head screws; be careful of no missing spring washer. If tighten 

the screws by electrical or pneumatic driver, please check the torque of screw by 12mm 
wrench to make sure tightening properly.   

d)  If the conditional, can put glue on the screw and then screw in(repeat the step above C) 

*Suggestion:  All above operations to be carried out by our authorized service agent.   
   

      Maintenance and inspection 

Before do any maintenance, ensure unplug the plug. 

 

1. Inspecting the demolition hammer

 

Use  a  dull  accessory,  such  as  bull  point,  cutter,  etc.,  will  cause  motor  malfunction  and 

efficiency degraded. Replace with a new one when your accessory is abased. 

2. Inspecting the mounting screws

 

Regularly  inspect  all  mounting  screws  and  ensure  that  they  are  properly  tightened.  Any 

loose should be tighten immediately, failure to do maybe cause serious hazard. 

3. Inspecting the bit retainer

 

The retainer may become loose due to excessive use. Make sure the bit shank position is 

hold  securely,  if  any  wear  or  damage  is  found,  ask  the  authorized  service  people  to 
maintenance.

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Summary of Contents for TH220502

Page 1: ...l 2200W Total Tools C DIGO UTH220502 DESCRIPCI N Demoledora Industrial 2200W Total Tools de un voltaje de 110 120V 50 60Hz su potencia es 2200W Su energ a de impacto es de 75 J con una tasa de impacto...

Page 2: ...DEMOLITION BREAKER TH220502 UTH220502 2200W...

Page 3: ...d and may be used for comparing one power tool with another The declared vibration value may also be used to evaluate the exposure for the user caused by vibration in advance Warning Depending on the...

Page 4: ...y loss of life or damage to the tool in case of nonobservance of the instruction in this manual Indicate electrical shock hazard Immediately unplug the plug from the main electricity in the case that...

Page 5: ...tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric sho...

Page 6: ...nables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewell...

Page 7: ...ere the cutting accessory may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and could give the operator an electric...

Page 8: ...17 In case of damages the replacement of the plug or the supply cord shall always be carried out by the manufacturer of the tool or his service organization Residual risks Even when the power tool is...

Page 9: ...180 clockwise or anticlockwise insert the accessory shank portion 1 into the hole on the front cover 2 Turning the retainer back into original position Remarking When you removing the accessory such...

Page 10: ...on cord of sufficient thickness and rated capacity The extension cord should be kept as short as practicable Operation 1 Switch operation Switch on Press the switch towards direction Switch off Releas...

Page 11: ...orn and lose impact energy if without enough lubrication recommend filling grease and oil after 6 months usage The steps as follows Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 5 Maintenance...

Page 12: ...il in the cylinder please make sure it is clean before filling See Fig 7 7 Fill the 5g grease into the piston please make sure it is clean before filling See Fig 8 8 Assemble back See Fig 9 a Assemble...

Page 13: ...on socket Bolt M6X20 2 Fan cover 3 The cover of carbon bush holder 4 Carbon brush Remark after carbon brush replacement please make sure all of the screws aretightened enough 6 Cleaning Clean the mach...

Page 14: ...13 TH220502 UTH220502 Exploding view...

Page 15: ...ing 6305 RS Oil Seal Ring 34 48 5 Bearing Cover Palt Key 4 18 Crank Shaft Crank Shaft Ring O Ring 37 2 Oil Tank Cover He Socket Bolt M10 1 25 35 Crank Washer Needle Bearing NK2220 Connecting Rod Ass y...

Page 16: ...T0818 V06 MADE IN CHINA www totaltools cn TOTAL TOOLS CO PTE LTD DEMOLITION BREAKER 2200W...

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