Total Source SY8000 Operation Manual Download Page 3

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Safety Instructions

  WarnIng

anyone who operates this jack must read and understand all the instructions and warning 

provided with this jack before being allowed to use it. All operators must be careful, competent, 

trained, and qualified in the safe operation of the jack. The owner (or other responsible individual) must 

ensure that any operator observes the proper safety procedures for using this jack at all times. If the 

operator does not read well or is not fluent in English, the owner / manager must read and review the 

instructions and warnings in the manual with the operator in the operator’s native language to be sure 

that the operator will use the jack properly.

The owner / manager must keep this manual for future reference, and make sure the warning labels 

on the jack are legible and intact at all times. Replacement labels and manuals are available from TVH. Call 

customer service using the numbers shown on the back cover of this manual if you have any questions. 

alWayS use appropriate support stands to support a forklift after it has been raised. This jack is a 

lifting device only! NEVER perform any work on or around a forklift or allow any part of your body under 

a raised load until the forklift is properly supported by support stands and the jack is removed from 

the work area. If lifting the forklift from the front or rear, the wheels remaining on the ground must be 

chocked. 

Use this jack only to raise forklifts. This jack is not designed to raise loads other than forklifts. Using this 

lift to raise loads other than forklifts can result in serious injury or death. NEVER use a forklift jack on a 

forklift while the motor is running. 

never use this jack in conjunction with any other jack or lift. NEVER use this jack to raise one side (or 

end) of a forklift unless the other side (or end) of the forklift is in contact with the ground. 

never overload this jack. The jack’s maximum capacity is 8,000 lbs. (3,630 kg). If you need to lift more 

than this, use a jack that has a higher maximum capacity. NEVER use more than one jack to raise a forklift.

Protect hands, feet, and other body parts when using or transporting the jack. Keep hands, feet and 

all other body parts out of the area of the scissors mechanism at all times during use or transport of the 

jack. The scissors action of the lifting mechanism can cause serious injury to body parts.

never modify the jack in any way. Modifications may cause the jack to perform improperly, resulting in 

injury or death. NEVER use the jack with aftermarket accessories, lift pads, or adapters, or with any other 

pad or device added to the jack. 

never abuse or cause damange to the jack. Do not drop, throw, drive over, or otherwise abuse the 

jack. NEVER subject the jack to abnormal shocks or loads. Your safety and that of others depends on the 

proper operation of the jack. 

Summary of Contents for SY8000

Page 1: ...nstructions Forklift Jack Operation Manual Note This manual contains important information about raising forklifts that you may not know Read this manual carefully and retain it for future reference U...

Page 2: ...ork Area 4 3 Select appropriate support strands and bring them to the immediate work area 6 4 Prepare the surrounding area before using the jack 7 5 Identify a lift point prepare the load for lifting...

Page 3: ...the forklift from the front or rear the wheels remaining on the ground must be chocked Use this jack only to raise forklifts This jack is not designed to raise loads other than forklifts Using this li...

Page 4: ...1 4 Starting Pad Height serrated lift pad 2 1 2 Weight 68 lbs Signal Words Signal words call attention to a safety message or messages or a property damage message or messages and designates a degree...

Page 5: ...ON RELEASE KNOB The release knob has a Hold to RunTM feature that utilizes a heavy duty return spring to automatically close the release valve when the operator lets go of the release knob With this f...

Page 6: ...wheeled to the work area if possible only lift and carry the jack if it cannot be wheeled safely Wheel the jack only across smooth surfaces If the surface is rough or uneven lift and carry the jack in...

Page 7: ...r as it will go and place the J clip around the p handle in the up position see gure 2 4 Push down on the pump handle to raise the front foot pad off the oor an wheels Quick Release Locking Pin Pump H...

Page 8: ...me lift point RNING NEVER use the pump handle to lift the jack The pump handle is not a properly balanced lev t for lifting the jack In addition a pump handle that is not properly pinned into the sock...

Page 9: ...times NEVER raise a 3 wheeled forklift from the 2 wheeled end or from the side NEVER use the jack to raise all four wheels of the forklift from the floor NEVER raise the forklift higher than 1 4 its...

Page 10: ...terweights see Figure 7B Figure 6 Figure 7A Figure 7B WARNING NEVER push the jack under the load past the red line marked on the decal located on top of the lift arm WARNING NEVER lift the forklift by...

Page 11: ...ccording to the forklift manufacturer s recommendations TVH provides support stands for this purpose Also read and follow all instructions and warnings provided with the support stands 2 Lower the for...

Page 12: ...it is cracked chipped rusted or shows signs of wear The jack should raise and lower smoothly through its full range Inspect the lift arm for damage such as bends and or twists Check the wheels to make...

Page 13: ...e following lubricants are requried Heavy grade machine oil Tellus T22 hydraulic oil or equivalent 3 Apply several drops of heavy grade machine oil to the pump plunger shaft and test the plunger for p...

Page 14: ...of this manual Release is open gently turn the release knob in a clockwise direction until resistance is felt See the Release Knob Hold To Run Feature section of this manual Overloaded use larger cap...

Page 15: ...t and roll pin 1 14 13 15 16 18 17 19 6 7 5 8 9 10 3 20 2 11 4 12 Soft Seal Kit 8 831 01002 Professional Service Equipment 3501 S Leonard Rd P O Box 728 St Joseph Missouri 64502 U S A Toll Free 800 82...

Page 16: ...D X 065 Thick 9 2 GR1 230 12001 Retaining Ring External 3 4 Diameter 10 2 GR1 831 04005 Actuator Turnnion Fitting 11 2 GR1 202 01403 Capscrew Hex Hd 1 2 20UNF St l Pltd Grade 5 Self Locking 1 1 2 Lg 1...

Page 17: ...15 Page 3 of 5 32 30 31 29 27 26 25 26 28 27 23 24 22 21 20 15 19 2 1 3 5 4 6 7 13 18 17 16 15 14 4 3 12 11 10 9 8...

Page 18: ...1 GR1 470 20003 Shaft Grooved Ends 3 8 Dia 35 1 GR2 232 20104 Pump Handle Drilled FLJ Page 4 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 35 33 27 34 35 34 33 32 31 30 29 28 27 26 2...

Page 19: ...rd FLJ 400C Page 5 of 5 DN040405 2005 Gray Automotive Products Co 670 90386 Rev C 7 1 2 4 3 6 5 8 Information Placard Warning FLJ 400B 670 10231 Information Placard Notice 670 10049 Information Placar...

Page 20: ...TVH Parts Co 16355 S Lone Elm Road Olathe KS 66062 Toll Free 800 255 4109 Fax 913 829 9208...

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