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13 

Final Checkout Procedure of Assembled Lift 

 

 

Confirm that all hydraulic and air lines are tight with no leaks 

 

Check hydraulic oil level in reservoir and confirm hydraulic system has been bled of all air  

 

Confirm that all electrical components have been wired properly and are operational 

 

Confirm lift base and runways are level and all anchor bolts torque to 75 ft.-lbs. (102Nm) 

 

Confirm safety locks are functioning properly 

 

Lubricate all lubrication points 

 

 

OPERATING  and  MAINTENANCE INSTRUCTIONS 

 

LIFT OPERATION:

   

Before lifting a vehicle, insure all operators are qualified, have 

been trained and are following all safety instructions.  Read and follow the ALI 
"Lifting It Right" manual 

included with the lift

.  

(see example of SAE J2184 standard below) 

 

Insure that every vehicle will be securely 
positioned on the lift (use wheel chocks). 
When using air/hydraulic rolling jacks to lift 

a vehicle, always use vehicle manufacturer's 
recommended lifting points

(

CD  included with the lift)

Insure all materials stay up to date » »  

www.autolift.org/

   

 

Never allow anyone under the lift when raising or 

lowering.  Always insure mechanical safety locks 
are completely engaged on both sides of the lift 
before proceeding under the lift or a vehicle.

 

 

Lift operating controls are located on the console or hand held pendant 

(

one "up" 

button for raising the lift - one "level" button for lowering the lift into the safety locks for alignment - 
and one "down" button for lowering the lift)

.  Note: When pressing the "down" button, the 

lift will first raise slightly to clear the safety locks and then proceed to lower. 

 
 

LIFT MAINTENANCE :

   Before maintaining, servicing or repairing the lift, insure that an  

                                      acceptable "lock out/tag out device is activated. 

 

The following minimum maintenance schedule must be performed by the owner and/or lift 
operator: 

 

  DAILY:  - Raise and lower the lift 

(with no vehicle)

 at the beginning of each shift to verify the  

                runways are level and that the lift is operating properly. 

              - Check all hydraulic fittings and lines for damage and leaks. Check electrical wiring  
                for damage. Check all moving parts for uneven or excessive wear. Repair or replace  
                all damaged, worn, or broken components immediately. 
              - Clean all debris from the base frame area 

              - Remove oil/grease on runways and rolling jack lift pads.

    

 

                                                                               lift maintenance continued on page 14  …… 

Summary of Contents for TLSS14ALOFRR1

Page 1: ...ing Servicing or Maintaining the Lift SAVE this MANUAL and ALL INSTRUCTIONS Part Number D SLSM 14 FM Issue 0 13 E ective December 15 2010 Supersedes Issue 0 12 April 15 200 9 Total Automotive Lifting...

Page 2: ...a pit with a minimum of 4 inches 102mm 3000 psi 20 7MPa concrete that has been aged a minimum of 30 days Please consult a qualified individual if any doubt exists concerning proper installation and s...

Page 3: ...ory and Hardware Box see list below Optional Accessories included only if ordered Rolling Air Hydraulic Jacks 1 jack per box c w coiled air line Turnplates 1 turnplate per box c w retainer brackets Ac...

Page 4: ...s the right to change specifications designs or add improvements to its product line without incurring any obligation to make such changes to products sold previously IMPORTANT SAFETY INSTRUCTIONS Whe...

Page 5: ...plates and turn plates have all lock mechanisms securely in position Also insure that the lift and lift area is clear of all debris and that all oil and grease has been cleaned from runway surfaces 6...

Page 6: ...on daily with all lift operators LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE IMPORTANT Insure Safety Instruction Decals and Hang Card are affixed to the lift console or operato...

Page 7: ...provements may change specifications listed in this manual without notice Lift should only be installed in pit with a minimum of 4 inches 102mm 3000 psi 20 7MPa concrete that has been aged a minimum o...

Page 8: ...8 In Ground Pit Detail for Flushmount Installation Rear Mount Console Front Mount Console...

Page 9: ...r IMPORTANT DO NOT CUT THE SHIPPING STRAPS HOLDING EACH RUNWAY ASSEMBLY TOGETHER UNTIL INSTRUCTED TO DO SO step 3 page 10 1 Identify pit center line near the front and mark the floor Also mark the cen...

Page 10: ...stallation process pages 16 30 Use these diagrams and parts lists together with the following written instructions Insure the lift installation complies with ANSI ALI ALIS Safety Requirements for Inst...

Page 11: ...ft 10 Press the UP button and raise the lift 18 inches from the floor Press the DOWN button and lower the lift down to the floor Check hydraulic oil level in operator console reservoir and top up if r...

Page 12: ...2 Connect the three wires in each cable as follows both Red wires to Pin 19 the White Wire from runway 1 to Pin 22 the White wire from runway 2 to Pin 21 both Black wires to Pin 20 17 Install both fro...

Page 13: ...er the lift when raising or lowering Always insure mechanical safety locks are completely engaged on both sides of the lift before proceeding under the lift or a vehicle Lift operating controls are lo...

Page 14: ...on Inspection and Maintenance ALOIM guidelines EVERY TWO YEARS Change and replace hydraulic oil in cylinders and console reservoir Lubrication Specifications where grease is required use a multi purpo...

Page 15: ...ulty lowering solenoid valve 2 Obstruction under lift or in roller tracks 1 Replace valve 2 Carefully remove obstruction Lift Will Not Hold Pressure 1 Contamination in system 2 Internal Cylinder leaks...

Page 16: ...ion service part reference SAVE this MANUAL and ALL INSTRUCTIONS Part Number D SLSM 14FM Issue 0 13 E ective December 15 2010 Supersedes Issue 0 12 April 15 200 9 Total Automotive Lifting Solutions In...

Page 17: ...re these lift diagrams and parts lists are kept in a secure place for quick reference Diagram Number Diagram Description includes Part List Page Number 1 Operator Console Locations 18 2 Main Component...

Page 18: ...18 Diagram 1 OPERATOR CONSOLE LOCATIONS 1 2 3 4 Refer to Pit Drawing page 8 for additional details...

Page 19: ...side deck weldment north America 1 2 2000024 Wheelstop Weldment 2 3 41140029 Approach Ramp 2 4 1000008 R1 Slip Plate 2 5 2000018 Inner Scissor Arm Set 2 6 2000019 Outer Scissor Arm Set 2 7 2000023 R1...

Page 20: ...P PLATE SKIN 2 13 31140005 7 8 BALL TRANSFER SKF 24 14 31140051 ID 1 5 x OD 1 75 x 1 1 8 LG BRONZE BUSHING OIL 4 15 21140026 ROLLER 1 5 DIA PIN ASSEMBLY BOTTOM TOP 4 16 3C140029 5 16 SPRING WASHER LW...

Page 21: ...er 2 2 41140011 Assist Cylinder 2 3 11140033 Main Cylinder Mounting Pin 2 4 31140013 GF 641 Hydraulic Grease Fitting 1 4 20 UNC 10 5 3C140039 1 x 3 5 L Hex Bolt 2 6 3C140031 1 2 Spring Lock Washer 4 7...

Page 22: ...MANIFOLD FLOW DIVIDER COMBINER 2007F03 05455 01 1 9 31140110 AIR REGULATOR C W GAUGE 1 Parts List Continued from Page 21 Item Part Number Description Qty 10 31140043 1 4 Male x 1 4 M NPT 2 11 31140035...

Page 23: ...23 Diagram 5 CONSOLE HYDRAULIC CONNECTIONS...

Page 24: ...31140021 Air Hose EA F1935 4 25 Assembly Red 1 4X 25 3 6 31140028 Air Hose 6 3 8 x 193 L Black Polyethylene Tubing PE064 500K 2 7 31140019 5 32 x 1 8 Elbow Fitting KQ2L11 35S 2 8 31140054 SMC Air Cyl...

Page 25: ...25 Diagram 7a LOW VOLTAGE CONSOLE CONNECTIONS TOP VIEW 1 PHASE Diagram 7b LOW VOLTAGE CONSOLE CONNECTIONS TOP VIEW 3 PHASE...

Page 26: ...IFOLD 1 7 31140046 1 4 HYDRAULIC HOSE 15 LENGTH Link PUMP and MANIFOLD 1 8 61140021 HYDRAULIC DRIVE MOTOR 3HP LEESON 1 9 31140047 FLOW RETURN INLET 5 32 POLYURETHANE TUBING WITH FITTINGS 2 10 31140024...

Page 27: ...27 Diagram 8 CONSOLE COMPONENTS and CONNECTIONS...

Page 28: ...9 LEVELING PROCEDURE Example 2 leveling start point if highest point on both base frames is here 6 7 9 3 5 2 1 4 8 Example 1 leveling start point if highest point on both base frames is here 6 7 9 3...

Page 29: ...kin 20 X 20 X 1 4 2 3 11140128 Pivoting Pin for Approach Ramp 2 4 3C140047 Ext Clip Ring for 5 8 Diameter Shaft 4 5 11140130 Ramp Roller flush mount model 4 6 3C140044 3 8 x 1 1 2 S H S B 4 7 3C140027...

Page 30: ...30 Diagram 11 SAFETY DECAL APPLICATION LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE...

Page 31: ...31 The above information will assist you with purchasing grout material from a local source The grout material you purchase should meet or exceed these specifications...

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