Toshiba TS608 Service Manual Download Page 1

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Mobile Communications Division

Customer Services

TS608

Level 1/2 Disassembly

& Reassembly

Service Manual

Version 1.0

Created by Konrad Szombara

April 2006

- 1 -

Summary of Contents for TS608

Page 1: ...Mobile Communications Division Customer Services TS608 Level 1 2 Disassembly Reassembly Service Manual Version 1 0 Created by Konrad Szombara April 2006 1 ...

Page 2: ...arge 3 Tools Required 4 Disassembly 5 Reassembly 12 Exploded View 18 Mechanical Parts List 21 Connectors Parts List 22 Accessories Parts List 23 Troubleshooting 24 ACF 38 Label Specification 45 Software Download 46 Backup Tool 51 Version 1 0 Created by Konrad Szombara April 2006 2 ...

Page 3: ... protected environment 3 A mobile handset contains many parts such as LCD s and cameras These parts along with more discreet components such as resistors and capacitors are susceptible to ESD 4 Metallised protective bags must be used during any transportation of ESD sensitive parts including the PCB 5 All repair actions other than accessory replacement must be conducted under ESD protection Should...

Page 4: ...Mobile Communications Division Customer Services Tools Required i Black Sticker ESD ii Tweezers ESD iii Pic Version 1 0 Created by Konrad Szombara April 2006 4 ...

Page 5: ...tomer Services Disassembly Purpose Change defective mechanical parts 1 Remove the Battery Cover 2 Remove the Battery 3 Using Black Sticker or Pic lift up the Base Case from the Bottom Version 1 0 Created by Konrad Szombara April 2006 5 ...

Page 6: ...ices 4 Using Black Sticker or Pic lift up the Base Case from the Left Side 5 Using Black Sticker or Pic lift up the Base Case from the Right Side 6 Push the Keypad through separating the handset Version 1 0 Created by Konrad Szombara April 2006 6 ...

Page 7: ... Communications Division Customer Services 7 The parts can now be pulled apart 8 Use the ESD Tweezers to remove the Vibrator 9 Remove the Bluetooth Antenna Version 1 0 Created by Konrad Szombara April 2006 7 ...

Page 8: ...Mobile Communications Division Customer Services 10 Remove the Keyset 11 Remove the MP3 Keyset 12 Remove the receiver Version 1 0 Created by Konrad Szombara April 2006 8 ...

Page 9: ...bile Communications Division Customer Services 13 Separate the key PCB from the Antenna Holder 14 Remove the Antenna Holder 15 Carefully remove Antenna Version 1 0 Created by Konrad Szombara April 2006 9 ...

Page 10: ...ion Customer Services 16 Detach the Keypad PCB Coaxial cable from the PCB 17 Use the Black Sticker to raise the PCB module from the Base Case 18 As above but on the other side Version 1 0 Created by Konrad Szombara April 2006 10 ...

Page 11: ...nications Division Customer Services 19 Carefully remove the MP3 FPC 20 The PCB can now be separated from the Base case 21 Remove the Speaker from the Base case Version 1 0 Created by Konrad Szombara April 2006 11 ...

Page 12: ...Communications Division Customer Services Reassembly Procedure 1 Place the Speaker on the Base Case 2 Assemble PCB with the Base Case 3 Assemble the MP3 FPC Version 1 0 Created by Konrad Szombara April 2006 12 ...

Page 13: ...ivision Customer Services 4 Assemble coaxial cable with Base case as shown 5 Continue with the same procedure as shown 6 Mount the Keypad PCB coax cable head on the Key PCB Version 1 0 Created by Konrad Szombara April 2006 13 ...

Page 14: ...uetooth Antenna on the Antenna Holder and ensure that the Antenna springs position is as shown 8 Connect the Antenna holder with the Antenna Spring and then the Antenna Holder can be assembled with the Base case Version 1 0 Created by Konrad Szombara April 2006 14 ...

Page 15: ...e Communications Division Customer Services 9 Assemble the Bluetooth Antenna 10 Place the receiver on the top case 11 Place the MP3 Keyset on the Top Case Version 1 0 Created by Konrad Szombara April 2006 15 ...

Page 16: ...unications Division Customer Services 12 Assemble the Key set on the top case 13 Mount the Vibrator on the Top Case 14 Assemble the Base Case with the Top Case Version 1 0 Created by Konrad Szombara April 2006 16 ...

Page 17: ...Mobile Communications Division Customer Services 15 Install the Battery 16 Position the Battery Cover Version 1 0 Created by Konrad Szombara April 2006 17 ...

Page 18: ...Mobile Communications Division Customer Services Exploded View Version 1 0 Created by Konrad Szombara April 2006 18 ...

Page 19: ...Mobile Communications Division Customer Services Exploded View Continued Version 1 0 Created by Konrad Szombara April 2006 19 ...

Page 20: ...Mobile Communications Division Customer Services Exploded View Continued Version 1 0 Created by Konrad Szombara April 2006 20 ...

Page 21: ...RT 6 4 MYLAR2 LCD SUPPORT 6 5 MYLAR3 LCD SUPPORT 7 LCD SHIELD VI1 1MIZZZZ1504 8 GLUE LCD SHIELD 1MIZZZZ1512 9 CABLE ASSY VI1 ANTENNA 1MIZZZZ1521 10 GLUE LCD FPC 1MIZZZZ1539 11 MYLAR MP3 FPC 1MIZZZZ1547 12 ANTENNA FPC 1MIZZZZ1555 13 ANTENNA HOLDER VI1 1MIZZZZ1563 14 VI1 KB ASSY 1MIZZZZ15K2 15 MP3 KEY FPC 1MIZZZZ1571 16 MB KEY B FPC 1MIZZZZ1580 17 GASKET B B FPC 1MIZZZZ1598 18 KEYSET METAL DOME SHEE...

Page 22: ...Connectors Parts List NO L1 Order P N DESC 1 1MIZZZZ15L1 CAP ELEC SMD 0 07F 3 3V 30 IV01EY L F Backup Battery 2 1MIZZZZ15M9 CONN SMD MINI USB 10P 1R FS H3 7 USB Connector 3 1MIZZZZ15N7 CONN SMD HEADER 3P 1R MS P3 0 H4 0 L F Battery Connector 4 1MIZZZZ15P5 CONN SMD HEADER 1P 1R MR H0 85 EP Antenna Connector 5 1MIZZZZ15Q3 CONN RF 6P FS P0 75 H1 75 L F Car Kit Connector 6 1MIZZZZ15R1 IC SOCKET SMD 6P...

Page 23: ... flat pin TBD 1 3 VI2 BAT CHAR HK UK type TBD 1 4 VI2 BAT CHAR Singapore UK type TBD 2 VI1 BATT LI EU 1BTCZZZ0I35 3 VI1 CABLE ASSY HEADSET 1MI1ZZZ12B8 4 VI1 WATERPROOF STICKER 1MI1ZZZ12C6 5 VI1 USER S MANUAL 1MI1ZZZ12E2 6 VI1 GIFT BOX SFR SILVER 1MIZZZZ18G3 7 VI1 RATING LABEL IMEI Label 1MIZZZZ18F5 RF Testing Cable MXGS83RK3000 Version 1 0 Created by Konrad Szombara April 2006 23 ...

Page 24: ...Mobile Communications Division Customer Services Troubleshooting Guide Main Troubleshooting Diagram Version 1 0 Created by Konrad Szombara April 2006 24 ...

Page 25: ...Mobile Communications Division Customer Services No Power Up Version 1 0 Created by Konrad Szombara April 2006 25 ...

Page 26: ...Mobile Communications Division Customer Services S W Update Failed Version 1 0 Created by Konrad Szombara April 2006 26 ...

Page 27: ...Mobile Communications Division Customer Services Cannot Read Simcard Version 1 0 Created by Konrad Szombara April 2006 27 ...

Page 28: ...Mobile Communications Division Customer Services Poor No Service Version 1 0 Created by Konrad Szombara April 2006 28 ...

Page 29: ...Mobile Communications Division Customer Services Mini USB faulty Version 1 0 Created by Konrad Szombara April 2006 29 ...

Page 30: ...Mobile Communications Division Customer Services LCD error Version 1 0 Created by Konrad Szombara April 2006 30 ...

Page 31: ...Mobile Communications Division Customer Services Buzzer Error Version 1 0 Created by Konrad Szombara April 2006 31 ...

Page 32: ...Mobile Communications Division Customer Services Vibrator Faulty Version 1 0 Created by Konrad Szombara April 2006 32 ...

Page 33: ...Mobile Communications Division Customer Services Keypad Failure Version 1 0 Created by Konrad Szombara April 2006 33 ...

Page 34: ...Mobile Communications Division Customer Services RTC Status Testing Version 1 0 Created by Konrad Szombara April 2006 34 ...

Page 35: ...Mobile Communications Division Customer Services Microphone error Version 1 0 Created by Konrad Szombara April 2006 35 ...

Page 36: ...Mobile Communications Division Customer Services LCD Module error Version 1 0 Created by Konrad Szombara April 2006 36 ...

Page 37: ...Mobile Communications Division Customer Services Camera error Version 1 0 Created by Konrad Szombara April 2006 37 ...

Page 38: ... to the PCB LCD Module CMOS Camera Module Keypad Module MP3 FPC Module In order to replace such components it must be understood the exact requirements and exactly what is required Due to the high reliability accompanied by ACF technology it should be a rare occurrence that means a replacement Consider the following diagrams to understand the actual bond Version 1 0 Created by Konrad Szombara Apri...

Page 39: ...n open circuit dry joint is unlikely as if one particle goes open there are many more to secure the connection This same type of bonding has been used for years on technologies such as Laptop s How many LCD s have you seen go blank on a phone and how many on a Laptop There are 2 ways of bonding You can use ACF Tape and Shown below Version 1 0 Created by Konrad Szombara April 2006 39 ...

Page 40: ...CF Parts There is a cheap way which is highly unreliable and not authorised and there is the correct way You must consider the type of environment that is required for ACF replacement ESD Dust Ionized Atmosphere Correct Tape or paste Temperature controlled spot Heater ESD Tools ACF Hot Bar Machine Handset Specific Jig All of these Items are essential Please consider the following Pictures Version ...

Page 41: ...Mobile Communications Division Customer Services ACF Hot Bar Machine Handset Specific Jig Paste Version 1 0 Created by Konrad Szombara April 2006 41 ...

Page 42: ...rts replacement The following pictures are for equipment that MUST NOT be used for ACF replacement and as such would invalidate any such warranty with Toshiba This is not acceptable as it is open to human error along with the fact that it is non ESD compliant and susceptible to dust Version 1 0 Created by Konrad Szombara April 2006 42 ...

Page 43: ...on although a simple Spot Heater is sufficient for this Consider the process for ACF removal and preparation Step 1 Dismount ACF by spot heater at a temperature of 130 140 degrees Step 2 Smear ACF rework dissolvent around the ACF with a cotton swab Version 1 0 Created by Konrad Szombara April 2006 43 ...

Page 44: ...n Customer Services Step 3 Wait for the underfill to get hard This will take approximately 30 40 minutes Use black stick to clean the underfill away Then clean with grain alcohol Version 1 0 Created by Konrad Szombara April 2006 44 ...

Page 45: ...Mobile Communications Division Customer Services Label Specification Version 1 0 Created by Konrad Szombara April 2006 45 ...

Page 46: ...Mobile Communications Division Customer Services Software Download Download Cables Version 1 0 Created by Konrad Szombara April 2006 46 ...

Page 47: ... Services Download Tool Mapping Language Pack Download Header encrypted Download Setting Mem address FFS PMC code Agent Encrypted Raw Data Target Encrypted Raw Data MBF file Core Software Version 1 0 Created by Konrad Szombara April 2006 47 ...

Page 48: ... Customer Services Equipment setting D L Cable Handset PC Keep handset off before downloading software Endure that battery capacity is suitable for duration of download procedure Version 1 0 Created by Konrad Szombara April 2006 48 ...

Page 49: ...ions Division Customer Services Main Program Interface When you have connected the cable to the handset switch it on and the USB connection will detect automatically Version 1 0 Created by Konrad Szombara April 2006 49 ...

Page 50: ... configuration file and check the configuration 2 Wait until Press Power is showing 3 Long press mobile power key and follow the indication on screen 4 Click Reset when finished 5 Disconnect the download cable from the mobile Version 1 0 Created by Konrad Szombara April 2006 50 ...

Page 51: ... Program Functions Clear Erase all user data Backup Copy the user data to PC The data is saved as an encrypted file with a mot extension under the tool installed directory Restore restore user data to handset Version 1 0 Created by Konrad Szombara April 2006 51 ...

Page 52: ...dure 1 Insert download cable and keep mobile power off 2 Execute the Backup Tool Program from the Start menu 3 Select your required function clear backup restore 4 Press power key of the handset to start the process Version 1 0 Created by Konrad Szombara April 2006 52 ...

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