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21 

7

  

TEST RUN 

 

 

 

Preparation

 

 

  Before turning on the power supply, carry out the following procedure. 

1)  Using 500V-

Megger, check that the resistance of 1MΩ or more exists between the terminal block of the power supply 

and the earth (grounding). 
If resistance of less than 1MΩ is detected, do not run the unit. 

2)  Check the valve of the outdoor unit being opened fully. 

 

  To protect the compressor at activation time, leave power-ON for 12 hours or more before operating. 

  Never press the electromagnetic contactor to forcibly perform the test run. (This is very dangerous because the protective 

device does not work). 

  Before starting a test run, be sure to set addresses following the installation manual supplied with the outdoor unit. 

 

 

 

How to execute a test run

 

 
Alternatively (using a wired remote controller) a forced test run can be executed in the following procedure even if the 
operation stops by thermo-OFF. 
 
In order to prevent a serial operation, the forced test run is released after 60 minutes have passed and returns to the usual 
operation. 

 
 

 CAUTION

 

  Do not use the forced test run for cases other than the test run because it applies excessive load to the devices. 

 

In case of wired remote control. 

 

 

Procedure 1 

Push the                                   button 

to select “1.Test mode’ on the field setting  

menu screen

, then push the “Set”  [F2] button. 

Pushing the “Yes” [F1] button sets the test mode and the screen returns to the 
field setting menu screen. 
Push                          twice, the screen (2) appears. 

 

 

Procedure 2 

Push                                button to start the test mode.  
The screen (1) shown in the left appears. 
 (The screen (2) appears when the operation is stopped.) 
Perfrom the test mode in the “Cool” or “Heat. 
Check codes are displayed as usual. 
 

Procedure 3 

When the test mode is finished, push the                                 
button 

to select “1.Test Mode” on the “Field setting menu” screen,  

then 

push the “Set” [F2] button. The screen (3) appears. 

Pushing the “Yes”[F1] button stops the test mode screen and  
continues the normal operation. 
 

Note 

The test mode stops after 60 minutes and the screen return to 
The normal / detailed display. 
 
 
 

 

Summary of Contents for TCB-IFDA1GUL

Page 1: ...Model name TCB IFDA1GUL Dx Controller RA control type ENGLISH Dx Interface Dx Controller RA control type Installation manual ...

Page 2: ...pe which adopts a new refrigerant HFC R410A instead of the conventional refrigerant R22 in order to prevent destruction of the ozone layer This appliance is for commercial use only and should not be accessible to the general public This appliance is not intended for use by person including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they...

Page 3: ...wise it may cause imperfect combustion Installation Install the air conditioner securely in a location where the base can sustain the weight adequately If the strength is not enough the unit may fall down and result in injury Carry out the specified installation work to guard against the possibility of high winds and earthquake If the air conditioner is not installed appropriately a unit may toppl...

Page 4: ...Upon completion of the installation work check for refrigerant leaks and check the insulation resistance and water drainage Then conduct a test run to check that the air conditioner is operating properly Explanations given to user Upon completion of the installation work tell the user where the circuit breaker is located If the user does not know where the circuit breaker is he or she will not be ...

Page 5: ...trolled by Dx controller works as one of VRF indoor units Additionally VRF systems require an appropriately sized Dx PMV kit which must be brazed to the DX Coil used in conjunction with the Dx Controller The Dx Interface RA control type also allows the larger Dx Coil application by two Dx PMV kit by one Dx controller in one Dx Coil or Interlaced Split faced Dx Coil with multiple Dx controller and ...

Page 6: ... Available SHRM E Available up to 8ton 096type Not available Diversity Capacity ratio between indoor unit and outdoor unit is 60 to 110 when Dx Coil is connected Two or more Dx Coil up to 8ton combination is available Two Dx Coil over 8ton combination is available on 28 and 32ton Combination of Dx Coil up to 8ton with VRF indoor unit up to 8ton is available Combination of Dx Coil over 8ton with VR...

Page 7: ...orts 2 or 3 path way are arranged up and down 2 or 3 inlet outlet ports 2 or 3 path ways are interlaced 2 or 3 inlet outlet ports 2 or 3 path ways are arranged in parallel Coil configuration Normal Coil Type Large coil 28 32ton Two Dx PMV kit in parallel in liquid line One Dx Controller operates two PMVs in synchronization Split face Interlaced Two Dx PMV kit and Dx controller in group control Bra...

Page 8: ...3 3 5 4 5 6 8 Cooling Capacity 12 15 4 18 21 24 30 36 42 48 60 72 96 Air volume cfm Standard 350 450 550 650 800 850 950 1 150 1 250 1 650 2 150 2 500 Min 280 360 440 520 640 680 760 920 1 000 1 320 1 720 2 000 Max 420 540 660 780 960 1 020 1 140 1 380 1 500 1 980 2 580 3 000 Coil internal volume inch 3 Standard 40 50 60 70 80 100 120 140 150 200 250 310 Min 34 43 51 60 68 85 102 119 128 170 213 2...

Page 9: ...tributor Orifice size ID inch Min 0 36 0 39 Max 0 42 0 45 Design evaporating temperature 44 F Suction Superheat 8 F Evaporator air suction temp 80 F DB 67 F WB Design condensing temperature 126 F Sub cooling 12 F Condenser air suction temp 70 F DB Diversity 60 to 110 Cooling Air ON temperature 1 59 F to 75 F WB Heating Air ON temperature 1 59 F to 83 F DB 1 Operating Conditions AHU 3 rd party Coil...

Page 10: ...here are 5 models which can be configured in to 15 sizes RBM A_1GUL 0121 0301 0601 0961 1921 Capacity 012 015 018 021 024 030 036 042 048 054 060 072 096 168 192 Ton 1 1 25 1 5 1 75 2 0 2 5 3 0 3 5 4 0 4 5 5 0 6 0 8 0 14 16 kBtu h 12 15 4 18 21 24 30 36 42 48 54 60 72 96 168 192 5 INSTALLATION Dx Controller TCB IFDA1GUL The Dx Controller must be installed in vertical orientation door front side Mo...

Page 11: ...mum equivalent length of outdoor unit connecting pipe 1 Maximum actual length of pipes connected to indoor units 66ft 20m Maximum equivalent length between branching sections 98ft 30m Height difference Height between outdoor and indoor units H1 H2 9 8ft Upper outdoor units 131ft 40m Lower outdoor units 1 H2 9 8ft Upper outdoor units 131ft 40m Lower outdoor units 1 Height between indoor unit H2 Upp...

Page 12: ...ength between Dx PMV kit and Dx Coil is up to 16ft Note Be sure to connect piping in correct direction On the bottom on base box there is the label to indicate the direction of inlet coming from outdoor unit and outlet to Dx Coil The VRF Dx PMV kit RBM A___1GUL is necessary as separate products These will need to be assembled and then fitted to Dx Coil This is a custom process as each Dx Coil will...

Page 13: ...oil after pre conditioning Air to Air Heat exchanger Return Air Mixing Auxiliary Heating or Cooling Ensure that the Resin Sensor bulb is not covered by the protective vinyl tube Installer must procure the extension field wire compliant to NFPA70 NEC for local cables to connect temperature sensor and to connect the terminal block as necessary TC1 Sensor Ø4 Small Sensor Holder Gas Header Pipe Avoid ...

Page 14: ...h outdoor unit Perform the electric wiring so that it does not come in to contact with the high temperature part of the pipe The coating may melt in an accident Be sure remove the gland plate from the Dx Controller when drilling gland holes Use cable glands when installing wires through the gland plate of the Dx Controller Run the refrigerant piping and control wiring line in the same line Do not ...

Page 15: ... Up to 6561 8 2000m AWG14 VRF Remote controller wiring A B 2 core with non polarity wire is used for wiring of the remote controller wiring Remote control wiring Wire size AWG20 Total wire length of remote control wiring Up to 1640 5 500m PMV Pulse motor wiring 6 wire PMV wiring Wire size AWG20 to 22 CAUTION The remote control wire communication line and AC208 230V wires cannot be parallel to cont...

Page 16: ...pplied with the outdoor unit Electrical Connections TCB IFDA1GUL Outdoor Unit Power supply 208 230V 60Hz 460V 60Hz Earth leakage breaker Outdoor unit Earth Control wiring between Dx Controller and outdoor unit Remote Controller Dx Controller Earth Earth leakage breaker Power Switch Dx Controller Power supply 208V 230V 60Hz ...

Page 17: ...put Terminal C5 C6 Factory setting is CLOSED This can be used as safety lock by external signal on 3 rd party system If this contact is OPEN system stops and generates the error code message P10 Fan Operation Output Terminal D1 D2 KP2 During Fan Motor operation this signal is active Alarm signal Output Terminal D5 D6 KP3 During Alarm status this signal is active Thermo ON Signal Output Terminal D1...

Page 18: ...I L04 L10 YEL L05 L11 ORG L06 L12 BLU Wiring in case of large normal coil and split interlaced coil Normal Coil Type Large coil 28 32ton In case of 28 and 32 ton coil Normal coil two Dx PMV kit is connected in parallel and controlled by PMV1 port L01 to L06 and PMV2 port L07 to L12 on Dx Controller These two PMVs move in synchronization Split face Interlaced Group control setting is necessary in D...

Page 19: ...hange the settings The settings cannot be changed using the wireless remote control sub remote control or remote control less system for central remote control only Therefore install the wired remote control to change the settings Changing of settings for applicable controls Basic procedure for changing settings Change the settings while the air conditioner is not working Be sure to stop the air c...

Page 20: ...D6 KP3 Thermo ON NC output Contact Rating 250VAC 6A DO D15 D16 KP8 Secondary Heating Output Cooling output DO D19 D20 KP9 Main Indoor PCB MCC 1570 CN60 CN61 CN82 Configuration Digital output functions are available from the CN60 CN61 CN82 connector on the main indoor PCB MCC 1570 inside the DX controller For ease of installation connection to the CN60 CN61 CN82 outputs are made on the relays inclu...

Page 21: ...ion Option 5 DC12V COM for pin 4 6 6 Alarm output ON while alarm ON Standard KP3 CN70 WHI 1 Option Option error input Option 2 0V COM CN73 RED 1 Demand input Forced thermos off input Option 2 0V COM CN80 GRN 1 COM DC12V 2 COM DC12V 3 External error input Error input from outside Interlock error code L30 Standard CN82 BLU 1 Heating output Option 2 Fan active output Option 3 Thermo ON output Signal ...

Page 22: ... order to prevent a serial operation the forced test run is released after 60 minutes have passed and returns to the usual operation CAUTION Do not use the forced test run for cases other than the test run because it applies excessive load to the devices In case of wired remote control Procedure 1 Push the button to select 1 Test mode on the field setting menu screen then push the Set F2 button Pu...

Page 23: ...te controller has not been set E09 Remote control address setting error two remote controller are set as header devices in the double remote controller control F01 TCJ Sensor error Resistance value of sensor is inifinite or zero Check sensor connection cabling F02 TC2 Sensor error Resistance value of sensor is inifinite or zero Check sensor connection cabling F03 TC1 Sensor error Resistance value ...

Page 24: ... BLU BLK 2 2 5m 2 5m 2 5m 2 5m BLU BLK BLU RED BRN WHI YEL ORN TC1 Sensor TCJ Sensor TC2 Sensor TA Sensor BLK BLK BLK BLK BLK BLK BLK TA Sensor TC1 Sensor TCJ Sensor Temp 8ft 8ft 8ft Temp Temp Temp 8ft Power supply 208 230VAC 60Hz 1Ph 11 14 WHI Thermo on NC Digital Output 12VDC TC2 Sensor 4 4 5 5 BLU RED BLK RED BRN WHI YEL ORN Sub Bus A B Main Bus U1 U2 Fan Motor Active Digital Output 250VAC 6A 6...

Page 25: ...rol RBC AMS54E UL Wired remote control RBC AMS41 UL Remote control with schedule timer RBC AS41UL Simple remote control Central control BMS The Dx Controller RA control type is compatible with the range of Toshiba Carrier Central controllers and BMS interfaces using U1 U2 connection ...

Page 26: ...24 1600001R04 UL Rev 2 Carrier Corporation Carrier Ductless and VRF Atlanta Georgia United States ...

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