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that have these same characteristics. Use only the specified parts when the 

 mark is indicated in the circuit diagram or 

parts list. 

7. 

Part mounting and wire routing should be the same as that used originally. For safety purposes, insulating materials such as
isolation tubes or tape are sometimes used and printed circuit boards are sometimes mounted floating. Also make sure that 
wiring is routed and clamped to avoid parts that generate heat or use high voltage. Always follow the manufactures wiring 
routes / dressings. 

8. 

Always ensure that all internal wirings are in accordance before re-assembling the external casing after a repair is 
completed. Do not allow internal wiring to be pinched by cabinets, panels, etc. Any error in reassembly or wiring can result 
in electrical leakage, flame, etc., and may be hazardous. 

9. 

NEVER remodel the product in any way. Remodeling can result in improper operation, malfunction, electrical leakage, or 
flame, which may be hazardous. 

10.  Always perform an AC leakage current check on the exposed metallic parts of the cabinet such as antennas, terminals, 

screw heads, metal overlays, control shafts, etc. to be sure that the set is safe to operate without any danger of electrical 
shock before returning the set to the customer. 

11.  To check leakage current: (After completing the work, measure the leakage current to prevent an electrical shock.)  

x

Plug the AC line cord directly into a 120V AC outlet. Do not use an isolation transformer for this check.  

x

Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner.  

Connect a 1500 ohm 10 watt resistor, paralleled by a 0.15 μF, AC type capacitor, between a known good earth ground (water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor
and 0.15 μF capacitor. Reverse the AC plug at the AC outlet and repeat AC voltage measurements for each exposed metallic part. 
Voltage measured must not exceed 0.3 volts rms. This corresponds to 0.2 milliamps AC. Any value exceeding this limit constitutes a 
potential shock hazard and must be corrected immediately. 

Product Safety Notice 

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are often
overlooked in a visual inspection.  The protection afforded by them cannot necessarily be obtained by using replacement 

components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified
in this manual and its supplements.  Electrical components having such features are identified by the international hazard symbols
on the schematic diagram and the parts list.  Before replacing any of these components, read the parts list in this manual carefully. 

The use of substitute replacement parts which do not have the same safety as specified in the parts list may create electrical shock,
fire, or other hazards. 

SAFETY INSTRUCTION 

WARNING:

The metal edges of the LCD module are sharp,

 handle it with care.

The LCD module can easily be damaged during disassembly or reassembly; therefore, always observe the following precautions 
when handling the module. 

1. 

In the event that the screen is damaged or the liquid crystal (fluid) leaks, do not breathe in, drink, or touch this fluid.  Such 
actions could cause toxicity or skin irritation. If this fluid should enter the mouth, rinse the mouth thoroughly with water. If the 

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Summary of Contents for Regza 40XF550U

Page 1: ... green product When repairing this green product use the part s described in this manual and lead free solder 2 For 1 and 2 refer to GREEN PRODUCT PROCUREMENT and LEAD FREE SOLDER TOSHIBA CORPORATION 2009 For Technical Bulletins Technical Tips or other information regarding the service of this model visit the Toshiba America Consumer Products National Service Division website at www7 toshiba com ...

Page 2: ...of this product The melting temperature of lead free solder is higher than that of leaded solder by 86ºF to 104ºF 30ºC to 40ºC Use of a soldering iron designed for lead based solders to repair product made with lead free solder may result in damage to the component and or PCB being soldered Great care should be made to ensure high quality soldering when servicing this product especially when solde...

Page 3: ... μF AC type capacitor between a known good earth ground water pipe conduit etc and the exposed metallic parts one at a time Measure the AC voltage across the combination of 1500 ohm resistor and 0 15 μF capacitor Reverse the AC plug at the AC outlet and repeat AC voltage measurements for each exposed metallic part Voltage measured must not exceed 0 3 volts rms This corresponds to 0 2 milliamps AC ...

Page 4: ...t can adversely affect the performance Also use caution when handling the polarized screen because it can easily be damaged 4 If the panel surface becomes soiled wipe with cotton or a soft cloth If this does not remove the soiling breathe on the surface and then wipe again If the panel surface is extremely soiled wipe the panel surface with CRT cleaner sprayed onto the cloth Do not spray the clean...

Page 5: ...o not store the LCD module below the temperature conditions described in the specifications Doing so could result in freezing of the liquid crystal loss of resilience or other damage 10 Do not disassemble the LCD module Such actions could result in improper operation 11 When transporting the LCD module do not use packing containing epoxy resin amine or silicon resin alcohol or oxim The gas generat...

Page 6: ...ng the MUTE button press MENU button on TV set Selecting the Adjusting Item Every pressing of CH or button in the service mode changes the adjustment items Adjusting the Data Pressing of VOLUME or button will change the value of data in the range from 00H to FFH The variable range depends on the adjusting item Exiting Service Mode Press the POWER button once to turn off the TV 5 5 ...

Page 7: ...as described below XF550U Blue Yellow Green MODE LED LED LED POWER OFF POWER OFF Standby POWER ON Quick Start Mode Fan Stop Detection Blink IIC BUS Error Slow Blink Power Protection Detection Quick Blink Booting 3 Blinks Upgrade in progress Upgrade successful Upgrade failed Charis Calibration Error Slow Blink Slow Blink 6 ...

Page 8: ...LOW B U02A Key U03D AV FRONT U03B POWER U01A LED IR PATH U03C TU AV U03A ILLMINATION U03E CHARIS U05A SEINE U04A 7 ...

Page 9: ...0 14P 6VD LCD VCC 12V 3 3VD2 3 3VD1 Blue Italic Indicates Standby Voltages Red Indicates Switched Voltages Power Low B Tuner AV Seine 8 10 12 8 10 12 Cr Cb Y Indicates Signal Flow Direction 10 11 10 11 CN71A 22P CN71 L R 5 32V CN60 51P LVDS Out To Charis PCB Charis Out 6 9 10 5 4 PJ80A 10P To Charis 3 3V 120HZ 3 3V 120HZ 5V2 12V LCD 12V LCD 6 9 10 5 4 PJ80 10P 3 1 6V 24V 5 3 1 Video out to Seine A...

Page 10: ...9 ...

Page 11: ... on the unit No Yes Is 5VDC present at pin 1 of P806A when the unit is plugged in No Suspect the Low B supply PCB Is 5VDC present at pin 12 of P811A with the unit plugged in No Yes Suspect the Low B PCB Suspect the Tuner AV PCB Yes Use the LED blink chart to help locate the problem Suspect the power supply PCB Dead set no sound or picture 10 ...

Page 12: ... the Y Pb Pr signals at plug CN71A They will be Missing or distorted YES Suspect the Low B PCB NO No or distorted video Does the back light function normally when the unit is turned on YES NO Use the backlight troubleshooting flowchart on next page Does the screen display streaks negative picture lines or dark areas NO Suspect the Charis module or the LCD display panel YES Examples of Defective Di...

Page 13: ... the unit is turned on YES NO Suspect the Power supply Is 12VDC present at pin 13 of CN90 when the unit is turned on NO YES Replace the Low B PCB Is 3 3 VDC present at pin 21 of P811B shortly after the unit is turned on YES Replace the Tuner AV PCB NO Warranty Concession required for LCD panel replacement Digital photo may be requested Contact Technical Support Improper backlight operation 12 ...

Page 14: ...oltages normal at P811A and P811B Suspect the Low B PCB Using the power distribution diagram are the voltages normal at CN90 NO YES Suspect the Seine module This can be confirmed by using the wiring interconnect diagram and an oscilloscope and checking the right and left audio signals at CN70 They will be distorted or missing No or distorted Audio 13 ...

Page 15: ...SS LVDS V90A00089800 P801 75002678 POWER CORD INQ2682 1 U01A 75011023 PWU POWER PE0450B1 U02A 75011029 PWU LOWB PE0571A1 U03A 75011024 PWU TU AV PE0556A1 U03B 75011025 PWU F AV PE0556A2 U03C 75011026 PWU LED IR PATH PE0556A3 U03D 75011027 PWU KEY PE0556A4 U03E 75011028 PWU LED ILLUMI PE0556A5 U04AS 75011114 PC BOARD ASSY PE0524A SEINE U05A 75011030 PWU CHARIS PE0363D1 UF01 23125932 MOTOR DCFAN 12V...

Page 16: ...TOSHIBA CORPORATION 1 1 SHIBAURA 1 CHOME MINATO KU TOKYO 105 8001 JAPAN ...

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