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Refrigerant piping

•  Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor

is operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is
over pressurized, which may cause a injury.

•  Tighten the 

fl

 are nut with a torque wrench in the speci

fi

 ed manner. Excessive tighten of the 

fl

 are nut may cause a

crack in the 

fl

 are nut after a long period, which may result in refrigerant leakage.

•  When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge

the air completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle. Failure to purge
the air completely may cause the air conditioner to malfunction.

•  Nitrogen gas must be used for the airtight test.

•  The charge hose must be connected in such a way that it is not slack.

Electrical wiring

•  Only a quali

fi

 ed installer(*1) or quali

fi

 ed service person(*1) is allowed to carry out the electrical work of the air

conditioner. Under no circumstances must this work be done by an unquali

fi

 ed individual since failure to carry out the

work properly may result in electric shocks and/or electrical leaks.

•  The appliance shall be installed in accordance with national wiring regulations. Capacity shortages of the power

circuit or an incomplete installation may cause an electric shock or 

fi

 re.

•  Use wiring that meets the speci

fi

 cations in the Installation Manual and the stipulations in the local regulations and

laws. Use of wiring which does not meet the speci

fi

 cations may give rise to electric shocks, electrical leakage,

smoking and/or a 

fi

 re.

•  Be sure to connect earth wire. (Grounding work)

Incomplete grounding causes an electric shock.

•  Do not connect ground wires to gas pipes, water pipes, and lightning rods or ground wires for telephone wires.

•  After completing the repair or relocation work, check that the ground wires are connected properly.

•  Install a circuit breaker that meets the speci

fi

 cations in the installation manual and the stipulations in the local 

regulations and laws.

•  Install the circuit breaker where it can be easily accessed by the agent.

•  When installing the circuit breaker outdoors, install one which is designed to be used outdoors.

•  Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is 

extended may give rise to smoking and/or a 

fi

 re.

Test run

•  Before operating the air conditioner after having completed the work, check that the electrical control box cover of the 

indoor unit and valve cover of the outdoor unit are closed, and set the circuit breaker to the ON position. You may 
receive an electric shock etc. if the power is turned on without 

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 rst conducting these checks.

•  When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of

burning, abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the
air conditioner, do not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a
quali

fi

 ed service person. Take steps to ensure that the power will not be turned on (by marking “out of service” near

the circuit breaker, for instance) until quali

fi

 ed service person arrives. Continuing to use the air conditioner in the

trouble status may cause mechanical problems to escalate or result in electric shocks, etc.

•  After the work has 

fi

 nished, be sure to use an insulation tester set (500 V Megger) to check the resistance is 1 M

Ω

or more between the charge section and the non-charge metal section (Earth section). If the resistance value is low,
a disaster such as a leak or electric shock is caused at user’s side.

•  Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water

drainage. Then conduct a test run to check that the air conditioner is operating properly.

•  After the installation work, con

fi

 rm that refrigerant gas does not leak. If refrigerant gas leaks into the room and 

fl

 ows

near a 

fi

 re source, such as a cooking range, noxious gas may be generated.

Explanations given to user

•  Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know

where the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air
conditioner.

•  If you have discovered that the fan guard is damaged, do not approach the outdoor unit but set the circuit breaker to

the OFF position, and contact a quali

fi

 ed service person(*1) to have the repairs done. Do not set the circuit breaker

to the ON position until the repairs are completed.

•  After the installation work, follow the Owner’s Manual to explain to the customer how to use and maintain the unit.

Relocation

•  Only a quali

fi

 ed installer(*1) or quali

fi

 ed service person(*1) is allowed to relocate the air conditioner. It is dangerous

for the air conditioner to be relocated by an unquali

fi

 ed individual since a 

fi

 re, electric shocks, injury, water leakage,

noise and/or vibration may result.

•  When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe.

Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air,
etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly
resulting in reputing, injury, etc.

(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”

 CAUTION

New refrigerant air conditioner installation

• 

This air conditioner adopts the new HFC refrigerant (R410A) which does not destroy ozone layer.

R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working
pressure of R410A refrigerant is approx. 1.6 times as that of refrigerant R22. Accompanied with the adoption of the new
refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water,
dust, former refrigerant, or refrigeration machine oil does not enter the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main
unit and installation tools are different from those of the conventional refrigerant units. Accordingly, special tools are
required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high
pressure fittings made for R410A only, so that water and/or dust does not enter.

To disconnect the appliance from main power supply

•  This appliance must be connected to the main power supply by means of a switch with a contact separation of at 

least 3 mm.

•  The installation fuse (all fuse types can be used) must be used for the power supply line of this conditioner.

Do not wash air conditioners with pressure washers

•  Electric leaks may cause electric shocks or 

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 res.

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Summary of Contents for RAV-SM304ATJP-E

Page 1: ...R CONDITIONER SPLIT TYPE Installation Manual Outdoor Unit Model name RAV SM304ATP E RAV SM304ATJP E RAV SM404ATP E RAV SM404ATJP E English 1116851001_01EN indd C1 1116851001_01EN indd C1 10 18 14 10 23 AM 10 18 14 10 23 AM ...

Page 2: ... of the conventional refrigerant R22 in order to prevent destruction of the ozone layer Equipment complying with IEC 61000 3 12 Contents 1 Precautions for safety 3 2 Accessory parts 5 3 Installation of new refrigerant air conditioner 5 4 Installation conditions 6 5 Refrigerant piping 9 6 Air purging 10 7 Electrical work 11 8 Earthing 12 9 Finishing 12 10 Test run 12 11 Annual maintenance 12 12 Air...

Page 3: ...acquainted with the knowledge related to this work Qualified service person The qualified service person is a person who installs repairs maintains relocates and removes the air conditioners made by Toshiba Carrier Corporation He or she has been trained to install repair maintain relocate and remove the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instru...

Page 4: ...lation servicing and removal Do not touch the aluminum fin of the outdoor unit You may injure yourself if you do so If the fin must be touched for some reason first put on protective gloves and safety work clothing and then proceed Do not climb onto or place objects on top of the outdoor unit You may fall or the objects may fall off of the outdoor unit and result in injury When working at heights ...

Page 5: ...n electric shocks etc After the work has finished be sure to use an insulation tester set 500 V Megger to check the resistance is 1 MΩ or more between the charge section and the non charge metal section Earth section If the resistance value is low a disaster such as a leak or electric shock is caused at user s side Upon completion of the installation work check for refrigerant leaks and check the ...

Page 6: ...red for the new refrigerant R410A units For connecting pipes use new and clean piping materials with high pressure fittings made for R410A only so that water and or dust does not enter Required tools equipment and precautions for use Prepare the tools and equipment listed in the following table before starting the installation work Newly prepared tools and equipment must be used exclusively Legend...

Page 7: ...function of the compressor or other devices Airtight test 1 Before starting an airtight test further tighten the spindle valves on the gas and liquid sides 2 Pressurize the pipe with nitrogen gas charged from the service port to the design pressure 4 15 Mpa to conduct an airtight test 3 Check for gas leaks using a leak tester for the HFC refrigerant 4 After the airtight test is completed evacuate ...

Page 8: ... house A location where the operating noise of the outdoor unit is transmitted When the outdoor unit is installed in an elevated position be sure to secure its feet A location in which drain water poses any problems CAUTION 1 Install the outdoor unit in a location where the discharge air is not blocked 2 When an outdoor unit is installed in a location that is always exposed to strong winds like a ...

Page 9: ... the bottom plate of the outdoor unit When installing the foundation for an outdoor unit with downward piping consider the piping work Correct Correct In correct Fixing leg Absorb vibration with vibration proof rubber pads Bottom plate of outdoor unit Do not support the outdoor unit only with the fixing leg If only the end of the fixing leg is supported it may deform Support the bottom surface of ...

Page 10: ...that for R22 to adjust it to the specified flare size The copper pipe gauge is useful for adjusting the projection margin size 5 Refrigerant piping Tightening of connecting part 1 Align the centers of the connecting pipes and fully tighten the flare nut with your fingers Then fix the nut with a wrench as shown in the figure and tighten it with a torque wrench Half union or packed valve Fix with wr...

Page 11: ...lve 101 kPa 76 cmHg Handle High Keep fully closed Handle Low Charge hose For R410A only Charge hose For R410A only Vacuum pump adapter for counterflow prevention For R410A only Packed valve at gas side Charge port Valve core Setting pin Vacuum pump Compound pressure gauge Pressure gauge Vacuum pump As shown in the figure connect the charge hose after the manifold valve is closed completely Attach ...

Page 12: ...t pipe 7 Electrical work CAUTION An installation fuse must be used for the power supply line of this air conditioner Incorrect incomplete wiring may lead to an electrical fire or smoke Prepare an exclusive power supply for the air conditioner This product can be connected to the mains power Fixed wire connections A switch that disconnects all poles and has a contact separation of at least 3 mm mus...

Page 13: ... an electric shock 9 Finishing After the refrigerant pipe inter unit wires and drain pipe have been connected cover them with finishing tape and clamp them to the wall with off the shelf support brackets or their equivalent Keep the power wires and system interconnection wires off the valve on the gas side or pipes that have no heat insulator 10Test run Turn on the leakage breaker at least 12 hour...

Page 14: ...The operating pressure of R410A is high 1 6 times that of R22 and R407C If there is a scratch or dent on the pipe or a thinner pipe is used the pressure strength may be inadequate which may cause the pipe to break in the worst case Pipe diameter and thickness mm Pipe outer diameter Ø6 4 Ø9 5 Ø12 7 Thickness R410A 0 8 0 8 0 8 R22 R407C In case the pipe diameter is Ø12 7 mm or less and the thickness...

Page 15: ...e a flare nut attached to the main unit for the indoor outdoor units Do not use the flare nut of the existing pipe Re machine the flare machining size to size for R410A Airtight test Vacuum dry Refrigerant charge Gas leak check Test run YES YES YES NO NO NO Nitrogen gas pressure 0 5 MPa If there is discharge of remains it is judged that a large quantity of remains are present Piping necessary to c...

Page 16: ...me of Gas R410A Global Warming Potential GWP of Gas 2 088 CAUTION 1 Paste the enclosed refrigerant label adjacent to the charging and or recovering location 2 Clearly write the charged refrigerant quantity on the refrigerant label using indelible ink Then place the included transparent protective sheet over the label to prevent the writing from rubbing off 3 Prevent emission of the contained fluor...

Page 17: ...ly leaks out its concentration does not reach the limit and in the event of an emergency measures can be made before injury can occur In a room where the concentration may exceed the limit create an opening with adjacent rooms or install mechanical ventilation combined with a gas leak detection device The concentration is as given below Total amount of refrigerant kg Concentration limit kg m3 Min ...

Page 18: ... 17 MEMO 1116851001_01EN indd 17 1116851001_01EN indd 17 10 25 14 1 43 PM 10 25 14 1 43 PM ...

Page 19: ... 18 MEMO 1116851001_01EN indd 18 1116851001_01EN indd 18 10 18 14 10 23 AM 10 18 14 10 23 AM ...

Page 20: ...144 9 Moo 5 Bangkadi Industrial Park Tivanon Road Tambol Bangkadi Amphur Muang Pathumthani 12000 Thailand 1116851001 1116851001_01EN indd C4 1116851001_01EN indd C4 10 18 14 10 23 AM 10 18 14 10 23 AM ...

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