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Concealed Duct Type

Installation Manual

Concealed Duct Type

Installation Manual

1

Precautions for Safety

The manufacturer shall not assume any liability for the damage caused by not observing the description of this 
manual.

WARNING

General

• Before starting to install the air conditioner, read through the Installation Manual carefully, and follow its instructions 

to install the air conditioner.

• Only a qualified installer or service person is allowed to do installation work. Inappropriate installation may result in 

water leakage, electric shock or fire.

• Do not use any refrigerant different from the one specified for complement or replacement. Otherwise, abnormally 

high pressure may be generated in the refrigeration cycle, which may result in a failure or explosion of the product or 
an injury to your body.

• Before opening the intake grille of the indoor unit or service panel of the outdoor unit, set the circuit breaker to the 

OFF position. Failure to set the circuit breaker to the OFF position may result in electric shocks through contact with 
the interior parts. Only a qualified installer(*1) or qualified service person(*1) is allowed to remove the intake grille of 
the indoor unit or service panel of the outdoor unit and do the work required.

• Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker to the OFF 

position. Otherwise, electric shocks may result.

• Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or removal work 

is being carried out. There is a danger of electric shocks if the circuit breaker is set to ON by mistake.

• Only a qualified installer(*1) or qualified service person(*1) is allowed to undertake work at heights using a stand of 

50 cm or more or to remove the intake grille of the indoor unit to undertake work.

• Wear protective gloves and safety work clothing during installation, servicing and removal.
• Do not touch the aluminium fin of the unit. You may injure yourself if you do so. If the fin must be touched for some 

reason, first put on protective gloves and safety work clothing, and then proceed.

• Do not climb onto or place objects on top of the outdoor unit. You may fall or the objects may fall off of the outdoor 

unit and result in injury.

• When work is performed at heights, use a ladder which complies with the ISO 14122 standard, and follow the 

procedure in the ladder’s instructions. Also wear a helmet for use in industry as protective gear to undertake the work.

• Before cleaning the filter or other parts of the outdoor unit, set the circuit breaker to OFF without fail, and place a 

“Work in progress” sign near the circuit breaker before proceeding with the work.

• Before working at heights, put a sign in place so that no-one will approach the work location, before proceeding with 

the work. Parts and other objects may fall from above, possibly injuring a person below. While carrying out the work, 
wear a helmet for protection from falling objects.

• The refrigerant used by this air conditioner is the R410A.
• The air conditioner must be transported in stable condition. If any part of the product is broken, contact the dealer.
• When the air conditioner must be transported by hand, carry it by two or more people.
• Do not move or repair any unit by yourself. There is high voltage inside the unit. You may get electric shock when 

removing the cover and main unit.

Selection of installation location

• When the air conditioner is installed in a small room, provide appropriate measures to ensure that the concentration 

of refrigerant leakage occur in the room does not exceed the critical level.

• Do not install in a location where flammable gas leaks are possible. If the gas leak and accumulate around the unit, 

it may ignite and cause a fire.

• To transport the air conditioner, wear shoes with additional protective toe caps.
• To transport the air conditioner, do not take hold of the bands around the packing carton. You may injure yourself if 

the bands should break.

• Install the indoor unit at least 2.5 m above the floor level since otherwise the users may injure themselves or receive 

electric shocks if they poke their fingers or other objects into the indoor unit while the air conditioner is running.

• Do not place any combustion appliance in a place where it is directly exposed to the wind of air conditioner, otherwise 

it may cause imperfect combustion.

Installation

• When the indoor unit is to be suspended, the designated hanging bolts (M10 or W3/8) and nuts (M10 or W3/8) must 

be used.

• Install the air conditioner securely in a location where the base can sustain the weight adequately. If the strength is 

not enough, the unit may fall down resulting in injury.

• Follow the instructions in the Installation Manual to install the air conditioner. Failure to follow these instructions may 

cause the product to fall down or topple over or give rise to noise, vibration, water leakage or other trouble.

• Carry out the specified installation work to guard against the possibility of high winds and earthquake. If the air 

conditioner is not installed appropriately, a unit may topple over or fall down, causing an accident.

• If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas 

comes in contact with fire, noxious gas may generate.

• Use forklift to carry in the air conditioner units and use winch or hoist at installation of them.
• Suction duct length must be longer than 850 mm.
• Helmet must be worn to protect your head from falling objects.

 

Especially, when you work under an inspection opening, helmet must be worn to protect your head from falling 
objects from the opening.

• The unit can be accessed from the service panel shown in the figure.

Refrigerant piping

• Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor 

is operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is 
over pressurized, which may cause a injury.

• Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a 

crack in the flare nut after a long period, which may result in refrigerant leakage.

• After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows 

near a fire source, such as a cooking range, noxious gas may be generated.

• When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge 

the air completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle. Failure to purge 
the air completely may cause the air conditioner to malfunction.

• Nitrogen gas must be used for the airtight test.
• The charge hose must be connected in such a way that it is not slack.

Electrical wiring

• Only a qualified installer(*1) or qualified service person(*1) is allowed to carry out the electrical work of the air 

conditioner. Under no circumstances must this work be done by an unqualified individual since failure to carry out the 
work properly may result in electric shocks and/or electrical leaks.

• To connect the electrical wires, repair the electrical parts or undertake other electrical jobs, wear gloves to provide 

protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks. 
Failure to wear this protective gear may result in electric shocks.

• Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and 

laws. Use of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, 
smoking and/or a fire.

• Connect earth wire. (Grounding work) 

 

Incomplete grounding causes an electric shock.

• Do not connect earth wires to gas pipes, water pipes, and lightning conductor or telephone earth wires.
• After completing the repair or relocation work, check that the earth wires are connected properly.
• Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local 

regulations and laws.

• Install the circuit breaker where it can be easily accessed by the agent.
• When installing the circuit breaker outdoors, install one which is designed to be used outdoors.
• Under no circumstances the power wire must not be extended. Connection trouble in the places where the wire is 

extended may give rise to smoking and/or a fire.

• Electrical wiring work shall be conducted according to law and regulation in the community and installation manual.

 

Failure to do so may result in electrocution or short circuit.

Test run

• Before operating the air conditioner after having completed the work, check that the electrical parts box cover of the 

indoor unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may 
receive an electric shock if the power is turned on without first conducting these checks.

• If there is any kind of trouble (such as an error display has appeared, smell of burning, abnormal sounds, the air 

conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, do not touch the air conditioner 
yourself but set the circuit breaker to the OFF position, and contact a qualified service person. Take steps to ensure 
that the power will not be turned on (by marking “out of service” near the circuit breaker, for instance) until qualified 
service person arrives. Continuing to use the air conditioner in the trouble status may cause mechanical problems to 
escalate or result in electric shocks or other trouble.

• After the work has finished, use an insulation tester set (500V Megger) to check the resistance is 1 M

Ω

 or more 

between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster 
such as a leak or electric shock is caused at user’s side.

• Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water 

drainage. Then conduct a test run to check that the air conditioner is operating properly.

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+00EH99878599_01EN.book  Page 3  Saturday, April 2, 2011  4:13 PM

Summary of Contents for RAV-SM1104BT-E

Page 1: ... name Concealed Duct Type RAV SM564BT E RAV SM804BT E RAV SM1104BT E RAV SM1404BT E Installation Manual English AIR CONDITIONER SPLIT TYPE Installation Manual 00EH99878599_01EN book Page 1 Saturday April 2 2011 4 13 PM ...

Page 2: ...tion and removal has the qualifications pertaining to this refrigerant handling and piping work as stipulated by the local laws and regulations and he or she is a person who has been trained in matters relating to refrigerant handling and piping work on the air conditioners made by Toshiba Carrier Corporation or alternatively he or she has been instructed in such matters by an individual or indivi...

Page 3: ...Repair of outdoor unit Gloves to provide protection for electricians and from heat Warning Indications on the Air Conditioner Unit Warning indication Description WARNING ELECTRICAL SHOCK HAZARD Disconnect all remote electric power supplies before servicing WARNING Moving parts Do not operate unit with grille removed Stop the unit before the servicing CAUTION High temperature parts You might get bu...

Page 4: ...ity of high winds and earthquake If the air conditioner is not installed appropriately a unit may topple over or fall down causing an accident If refrigerant gas has leaked during the installation work ventilate the room immediately If the leaked refrigerant gas comes in contact with fire noxious gas may generate Use forklift to carry in the air conditioner units and use winch or hoist at installa...

Page 5: ...istics of R410A refrigerant are easy to absorb water oxidizing membrane or oil and its pressure is approx 1 6 times higher than that of refrigerant R22 Accompanied with the new refrigerant refrigerating oil has also been changed Therefore during installation work be sure that water dust former refrigerant or refrigerating oil does not enter the refrigerating cycle To prevent charging an incorrect ...

Page 6: ...he equipment s operation Locations where there is anything under the unit installed that would be compromised by wetness If the drain has become blocked or when the humidity is over 80 condensation from the indoor unit will drip possibly causing damage to anything underneath In the case of the wireless type of system rooms with the inverter type of fluorescent lighting or locations exposed to dire...

Page 7: ...on of the indoor unit installation has been determined install hanging bolts For the dimensions of the hanging bolt pitches refer to the external view When a ceiling already exists lay the drain pipe refrigerant pipe control wires and remote controller wires to their connection locations before hanging the indoor unit Procure hanging bolts washer and nuts for installing the indoor unit these are n...

Page 8: ...ipe provide support brackets at intervals of 1 5 to 2 meters to prevent flapping Install the collective piping as shown in the following figure Do not provide any air vents Otherwise the drain water will spout causing water to leak Do not allow any force to be applied to the connection area with the drain pipe Pipe material size and insulator The following materials for piping work and insulating ...

Page 9: ...heck whether the water is draining from the drain pipe connecting port and check that no water is leaking from the drain pipe After checking that the water drains and there are no water leaks turn off the power connect the float switch connector to its original location CN34 on the printed circuit board and return the electrical parts box to its original position When a down gradient cannot be sec...

Page 10: ...y cause not only a gas leak but also a trouble of the refrigeration cycle CAUTION Tightening with an excessive torque may crack the nut depending on installation conditions Evacuation Perform vacuuming from the charge port of valve of the outdoor unit by using a vacuum pump For details follow to the Installation Manual attached to the outdoor unit Do not use the refrigerant sealed in the outdoor u...

Page 11: ...er unit wiring L L1 L2 Ln In case of wired type only Up to 500m In case of wireless type included Up to 400m Total wire length of remote controller inter unit wiring L1 L2 Ln Up to 200m A B L1 L L2 Ln Indoor unit Remote controller inter unit wiring Indoor unit Indoor unit Indoor unit Remote controller Max 8 units Remote controller wiring Wiring between Indoor Unit and Outdoor Unit 1 Figure below s...

Page 12: ...he outdoor interface circuit board While the automatic addresses are being set up no remote controller operations can be performed Setup takes up to 10 minutes usually about 5 minutes When the power is turned on after automatic address setup It takes up to 10 minutes usually about 3 minutes for the outdoor unit to start operating after the power has been turned on Before the air conditioner was sh...

Page 13: ...High static pressure 2 0006 20Pa Low static pressure Installing optional filters Make Filter setting when optional filters are installed Follow to the basic operation procedure 1 2 3 4 5 6 For the CODE No in Procedure 3 specify 5d As the SET DATA in procedure 4 select the SET DATA of the filter installed from the following table With a remote controller less system group control Besides the switch...

Page 14: ...ng button 5 Push button to complete the setting SET DATA Filter sign term 0000 None 0001 150H 0002 2500H Factory default 0003 5000H 0004 10000H SET DATA Detection temperature shift value 0000 No shift 0001 1 C 0002 2 C Factory default 0003 3 C 0004 4 C 0005 5 C 0006 6 C UNIT No 1 1 UNIT No 1 2 UNIT No 1 3 UNIT No 1 4 Setting of power level in power saving mode Remote controller switch monitoring f...

Page 15: ... indoor units by wiring the inter unit wire of the remote controller When the power supply has been turned on the automatic address setup starts and which indicates that address is being set up flashes on the display part in about 3 minutes During setup of automatic address the remote controller operation is not accepted Required time up to the finish of automatic addressing is approx 5 minutes NO...

Page 16: ...3 3 2 4 2 5 2 5 3 Display changes according to the model No of indoor unit Indoor UNIT No before setup change is displayed Indoor UNIT No before setup change is displayed 5 1 Specify CODE No 14 TEMP buttons CODE No 14 Group address 2 Change the SET DATA from 0001 to 0002 TIME buttons SET DATA Header unit 0001 Follower unit 0002 3 Push button In this time the setup finishes when the display changes...

Page 17: ... the remote controller is not accepted for approx 1 minute 2 1 3 1 Display changes according to the model No of indoor unit 8 C Operation SDI series4 and DI series4 only Pre heating operation can be set for cold regions where room temperature drops to below zero 1 Push buttons simultaneously for 4 seconds or more when the air conditioner is not working After a while the display part flashes as sho...

Page 18: ...2 4 3 1 5 Wireless remote controller 1 Remove the small screw which fixes the nameplate of the receiver unit Remove the nameplate of the sensor section by inserting a minus screwdriver etc into the notch at the bottom of the plate and set the Dip switch to TEST RUN ON 2 Execute a test operation with ON OFF button on the wireless remote controller and LED flash during test operation Under status of...

Page 19: ...ntenance work Such maintenance can extend the life of the product though it involves the owner s expense Failure to clean the indoor and outdoor units regularly will result in poor performance freezing water leakage and even compressor failure Inspection before maintenance Following inspection must be carried out by a qualified installer or qualified service person Maintenance List Parts Inspectio...

Page 20: ... indoor unit and outdoor unit Auto reset IPDU CDB communication error E08 Duplicated indoor addresses Indoor Indoor address setting error The same address as the self address was detected Auto reset E09 Duplicated header remote controllers Remote controller Remote controller address setting error Two remote controllers are set as header in the double remote controller control The header indoor uni...

Page 21: ...detected in the discharge temp releasing control Entire stop P04 ALT Outdoor unit high pressure system error Outdoor High pressure switch The IOL was activated or an error was detected in the high pressure releasing control using the TE Entire stop P05 ALT Open phase detected Outdoor The power wire may be connected incorrectly Check open phase and voltages of the power supply Entire stop P07 ALT H...

Page 22: ...EH99878599 00EH99878599_01EN book Page 51 Saturday April 2 2011 4 13 PM ...

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