Toshiba RAS-16SAV-A Service Manual Download Page 1

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R410A

FILE NO. SVM-07036

SERVICE MANUAL

SPLIT TYPE

Indoor Unit Outdoor Unit

<High Wall, Heat Pump Type> <Heat Pump Type>

RAS-13SKV-E RAS-13SAV-E

RAS-16SKV-E RAS-16SAV-E
RAS-10SKVR-E RAS-10SAVR-E

RAS-13SKVR-E RAS-13SAVR-E

RAS-16SKVR-E RAS-16SAVR-E

March

, 2007

Summary of Contents for RAS-16SAV-A

Page 1: ...SERVICE MANUAL SPLIT TYPE Indoor Unit Outdoor Unit High Wall Heat PumpType Heat PumpType RAS 13SKV E RAS 13SAV E RAS 16SKV E RAS 16SAV E RAS 10SKVR E RAS 10SAVR E RAS 13SKVR E RAS 13SAVR E RAS 16SKVR E RAS 16SAVR E March 2007 ...

Page 2: ...N VIEWS 15 5 WIRING DIAGRAM 18 6 SPECIFICATIONS OF ELECTRICAL PARTS 20 7 REFRIGERANT CYCLE DIAGRAM 21 8 CONTROL BLOCK DIAGRAM 25 9 OPERATION DESCRIPTION 28 10 INSTALLATION PROCEDURE 56 11 HOW TO DIAGNOSE THE TROUBLE 69 12 HOW TO REPLACE THE MAIN PARTS 92 13 EXPLODED VIEWS AND PARTS LIST 110 ...

Page 3: ...in unit and installation tools are different from those used for the conventional refrigerant units Accordingly special tools are required for the new refrigerant R410A units For connecting pipes use new and clean piping materials with high pressure fittings made for R410A only so that water and or dust does not enter Moreover do not use the existing piping because there are some problems with pre...

Page 4: ...a qualified electrician in accordance with the Installation Manual Make sure the air conditioner uses an exclusive circuit An insufficient circuit capacity or inappropriate installation may cause fire When wiring use the specified cables and connect the terminals securely to prevent external forces applied to the cable from affecting the terminals Be sure to provide grounding Do not connect ground...

Page 5: ... 5 12 4 11 4 12 3 Outdoor unit Unit model RAS 10SAVR E RAS 13SAV E RAS 13SAVR E RAS 16SAV E RAS 16SAVR E Dimension Height mm 550 550 550 550 550 Width mm 780 780 780 780 780 Depth mm 290 290 290 290 290 Net weight kg 35 35 35 35 39 Compressor Motor output W 750 750 750 750 750 Type Single rotary type with DC inverter variablespeed control Twin rotary type with DC inverter variablespeed control Mod...

Page 6: ...AS 10SKVR E RAS 13SKV E RAS 13SKVR E RAS 16SKVR E RAS 16SKV E 50 55 60 65 70 75 80 85 90 95 100 105 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Outdoor temp Capacity ratio RAS 10SKVR E RAS 13SKVR E RAS 16SKVR E RAS 13SKV E RAS 16SKV E Conditions Indoor DB27 WB19 Indoor air flow High Pipe length 5m Capacity ratio 100 2 5kW RAS 10SKVR E 3 5KW RAS 13SKV E RAS 13SKVR E 4 5kW RAS 16SKV E RAS 16SKVR E ...

Page 7: ... pressure in the refrig eration cycle may become abnormally high so that a rupture or personal injury may be caused 5 After completion of installation work check to make sure that there is no refrigeration gas leakage If the refrigerant gas leaks into the room coming into contact with fire in the fan driven heater space heater etc a poisonous gas may occur 6 When an air conditioning system charged...

Page 8: ...s of socket joints Nominal diameter 1 4 3 8 1 2 5 8 Reference outer diameter of copper pipe jointed mm 6 35 9 52 12 70 15 88 Minimum joint thickness mm 0 50 0 60 0 70 0 80 3 2 2 Processing of Piping Materials When performing the refrigerant piping installation care should be taken to ensure that water or dust does not enter the pipe interior that no other oil than lubricating oils used in the inst...

Page 9: ...ch type 0 to 0 5 0 to 0 5 0 to 0 5 0 to 0 5 Conventional flare tool Clutch type Wing nut type 1 0 to 1 5 1 5 to 2 0 1 0 to 1 5 1 5 to 2 0 1 0 to 1 5 2 0 to 2 5 1 0 to 1 5 2 0 to 2 5 Table 3 2 4 Dimensions related to flare processing for R22 Nominal diameter 1 4 3 8 1 2 5 8 Outer diameter mm 6 35 9 52 12 70 15 88 Thickness mm 0 8 0 8 0 8 1 0 A mm Flare tool for R22 clutch type 0 to 0 5 0 to 0 5 0 t...

Page 10: ...ghtening torque for R410A is the same as that for conventional R22 Incidentally when the torque is weak the gas leakage may occur When it is strong the flare nut may crack and may be made non removable When choosing the tighten ing torque comply with values designated by manufacturers Table 3 2 7 shows reference values NOTE When applying oil to the flare surface be sure to use oil designated by th...

Page 11: ... refrigerant charging Refrigerant cylinder Leakage detector Charging cylinder Usage Pipe flaring Flaring by conventional flare tool Connection of flare nut Evacuating refrigerant charge run check etc Vacuum evacuating Refrigerant charge Refrigerant charge Gas leakage check Refrigerant charge R410A air water heat pump installation Existence of new equipment for R410A Yes Yes Yes Yes Yes Yes Yes Yes...

Page 12: ...and the connecting port of the electronic balance and charge liquid refrigerant Water heat exchanger unit Outdoor unit Opened Opened Refrigerant cylinder with siphon Check valve Open close valve for charging Electronic balance for refrigerant charging Opened Closed Service port 3 4 Recharging of Refrigerant When it is necessary to recharge refrigerant charge the specified amount of new refrigerant...

Page 13: ... composed of silver and copper It is used to join iron copper or copper alloy and is relatively expensive though it excels in solderability 2 Phosphor bronze brazing filler Phosphor bronze brazing filler is generally used to join copper or copper alloy 3 Low temperature brazing filler Low temperature brazing filler is generally called solder and is an alloy of tin and lead Since it is weak in adhe...

Page 14: ...ore use a flux which does not contain chlorine 3 When adding water to the flux use water which does not contain chlorine e g distilled water or ion exchange water 4 Remove the flux after brazing 3 5 3 Brazing As brazing work requires sophisticated techniques experiences based upon a theoretical knowledge it must be performed by a person qualified In order to prevent the oxide film from occurring i...

Page 15: ...pipe 0 40m Connecting pipe 0 35m Installation plate hanger Flare 6 35mm For 10 13 series Flare 9 52mm For 16 series Flare 12 7mm 116 Air ionizer 62 69 49 205 63 7 48 Front panel Knock out system Knock out system 48 7 63 Installation plate outline Center line Hanger Hanger Hanger 621 26 125 Remote controller holder 63 Wireless remote controller 56 19 157 170 or more 170 or more 65 or more Minimum d...

Page 16: ...3 series Flare 9 52mm For 16 series Flare 12 7mm 116 Remote controller holder 63 Air inlet Air filter Heat exchanger 275 4 2 Indoor Unit RAS 13SKV E RAS 16SKV E 790 Wireless remote controller 56 Front panel Knock out system Knock out system 48 7 63 19 157 Installation plate outline Center line Hanger Hanger Hanger 621 170 or more 170 or more 65 or more Minimum distance to ceiling Minimum distance ...

Page 17: ...Liquid side Flare 6 35 Ø Flare 9 52 Gas side 10 13 Service port 2 11 x 14 Long holes For 8 10 anchor bolt Installation dimension Air outlel 100 or more 100 or more 600 or more 600 or more Air intlel Ø Ø Ø Ø6 hole 86 Ø6 hole Ø11x14 hole R15 30 A 320 R5 5 36 108 125 50 137 92 5 4 600 321 90 600 90 275 290 550 Ø 436 Z R15 50 36 2 320 342 69 Flare 12 7 16 2 R5 5 x 17L Ushape For 8 10 anchor bolt ...

Page 18: ... 18 5 WIRING DIAGRAM 5 1 RAS 13SKV E RAS 13SAV E RAS 10SKVR E RAS 10SAVR E RAS 13SKVR E RAS 13SAVR E ...

Page 19: ...5 2 RAS 16SKV E RAS 16SAV E RAS 16SKVR E RAS 16SAVR E 19 ...

Page 20: ...0 Coil for 4 way valve AC220 240V C12A 01 R VHV Compressor 3 phases 4 poles 750W Inverter attached Inverter attached Inverter attached 8 Inverter attached DA89X1C 23FZ DA111A1F 20F1 Parts name Model name Rating CH 57 ICF 140 43 4R 11 Compressor thermo PW 2AL OFF 125 4 C ON 90 5 C No Fan motor 10SKVR E 13SKVR E for indoor 16SKV E 16SKVR E DC 340V 30W 2 Room temp sensor TA sensor 10kΩ at 25 C 3 Heat...

Page 21: ...eoxidized copper pipe Outer dia 6 35mm Thickness 0 8mm Sectional shape of heat insulator Allowable height difference 10m Allowable pipe length P Pressure measurement Gauge attaching port Vacuum pump connecting port Strainer Pulse Modulating valve at liquid side SEV16RC9 TD 4 way valve STF 0108Z Compressor DA89X1C 23FZ TS T2 Outdoor heat exchanger Temp measurement Propeller fan Refrigerant amount 0...

Page 22: ...8mm Sectional shape of heat insulator Allowable height difference 10m Allowable pipe length P Pressure measurement Gauge attaching port Vacuum pump connecting port Strainer Pulse Modulating valve at liquid side SEV16RC9 Ø1 2 x 80 Ø1 2 x 80 TD 4 way valve STF 0108Z Compressor DA111A1F 20F1 TS T2 Outdoor heat exchanger Split capillary Temp measurement Propeller fan Refrigerant amount 0 85kg OUTDOOR ...

Page 23: ...dia 6 35mm Thickness 0 8mm Sectional shape of heat insulator Allowable height difference 10m Allowable pipe length P Pressure measurement Gauge attaching port Vacuum pump connecting port Strainer Pulse Modulating valve at liquid side SEV16RC9 Ø1 2 x 80 Ø1 2 x 80 TD 4 way valve STF 0108Z Compressor DA111A1F 20F1 TS T2 Outdoor heat exchanger Split capillary Temp measurement Propeller fan Refrigerant...

Page 24: ...gh 77 13SKVR E 0 8 to 1 0 11 to 13 46 to 48 High High 63 16SKV E 0 7 to 0 9 10 to 12 47 to 49 High High 89 16SKVR E 0 8 to 1 0 11 to 13 40 to 42 High High 83 condition C Tempeature Heat exchanger pipe temp Model name Standard Indoor Outdoor Compressor RAS pressure fan mode fan mode revolution Indoor Outdoor P MPa T1 C T2 C rps 20 7 6 10SKVR E 2 5 to 2 7 39 to 41 0 to 3 High High 60 13SKV E 2 7 to ...

Page 25: ...illator Circuit Power Supply Circuit Infrared Rays 36 7kHz Remote Controller Thermo Setting Fan Speed Selection ON TIMER Setting OFF TIMER Setting Louver AUTO Swing Louver Direction Setting SLEEP Operation Mode Selection AUTO COOL DRY HEAT REMOTE CONTROLLER ECO Air Purifier Heat Exchanger Sensor Tc Room Temperature Sensor Ta Infrared Rays Signal Receiver and Indication Functions Cold draft prevent...

Page 26: ...it Infrared Rays 36 7kHz Remote Controller Operation START STOP Thermo Setting Fan Speed Selection ON TIMER Setting OFF TIMER Setting Louver AUTO Swing Louver Direction Setting SLEEP Operation Mode Selection AUTO COOL DRY HEAT REMOTE CONTROLLER ECO Air Purifier Heat Exchanger Sensor Tc Room Temperature Sensor Ta Infrared Rays Signal Receiver and Indication Functions Cold draft preventing Function ...

Page 27: ...or Circuit Power Supply Circuit Infrared Rays 36 7kHz Remote Controller Operation START STOP Thermo Setting Fan Speed Selection ON TIMER Setting OFF TIMER Setting Louver AUTO Swing Louver Direction Setting Hi POWER SLEEP Operation Mode Selection AUTO COOL DRY HEAT REMOTE CONTROLLER ECO Air Purifier Heat Exchanger Sensor Tc Room Temperature Sensor Ta Infrared Rays Signal Receiver and Indication Fun...

Page 28: ...uit Power Supply Circuit Infrared Rays 36 7kHz Remote Controller Operation START STOP Thermo Setting Fan Speed Selection ON TIMER Setting OFF TIMER Setting Louver AUTO Swing Louver Direction Setting Hi POWER SLEEP Operation Mode Selection AUTO COOL DRY HEAT REMOTE CONTROLLER ECO Air Purifier Heat Exchanger Sensor Tc Room Temperature Sensor Ta Infrared Rays Signal Receiver and Indication Functions ...

Page 29: ...ent sensor PWM synthesis function Input current release control IGBT over current detect control Outdoor fan control High power factor correction control Inverter output frequency control A D converter function P M V control Discharge temp control 4 way valve control Signal communication to indoor unit P M V Pulse Motor Valve M C U Micro Control Unit M C U For INDOOR UNIT 4 way valve P M V Inverte...

Page 30: ...er operation control 2 Role of outdoor unit controller Receiving the operation command signal Serial signal from the indoor unit controller the outdoor unit performs its role Compressor operation control Operation control of outdoor fan motor P M V control 4 way valve control Operations followed to judgment of serial signal from indoor side Detection of inverter input current and current release o...

Page 31: ... Air purifying control Detection of abnormality 42 12 Discharge temperature control 43 13 Pulse Modulating valve P M V control 44 14 Self Cleaning function 45 15 Selt Cleaning function release 46 16 Remote A or B selection 47 9 3 Auto Restart Function 50 9 3 1 How to Set the Auto Restart Function 50 9 3 2 How to Cancel the Auto Restart Function 51 9 3 3 Power Failure During Timer Operation 51 22 F...

Page 32: ...roller ON OFF Air conditioner Air purifier Operation select COOL HEAT AUTO DRY Temperature setup Air direction Swing Air volume select AUTO LOW LOW MED MED HIGH ECO ON timer setup OFF timer setup High power Indoor unit control Command signal generating function of indoor unit operation Calculation function temperature calculation Activation compensation function of indoor fan Cold draft preventive...

Page 33: ...oom temperature Ta when starting AUTO operation 1 When reselecting the operation mode the fan speed is controlled by the previous operation mode 4 DRY operation DRY operation is performed according to the difference between room temperature and the setup temperature as shown below In DRY operation fan speed is controlled in order to prevent lowering of the room temperature and to avoid air flow fr...

Page 34: ... c d e M WB 3 4 5 L W6 Air volume AUTO L L M M H W6 L M 2 W9 M H 2 WC Indication Fan speed Fan speed setup COOL ON AUTO MANUAL 3 Fan speed M L x 3 4 L 4 Fan speed M L x 2 4 L 5 Fan speed M L x 1 4 L Linear approximation from M and L Fan speed level COOL HEAT DRY Fan speed Air flow rate Fan speed Air flow rate Fan speed Air flow rate Fan speed Air flow rate Fan speed Air flow rate rpm m3 h rpm m3 h...

Page 35: ...stability A When Tsc 24 A is 24 and when Tsc 24 A is Tsc Tsc Set value TSC TA C b 0 5 c 1 0 d 1 5 e 2 0 f 2 5 g 5 0 5 5 L W9 M WD 1 2 3 H WE H WE Line approximate H and SUL with Tc SUL W2 Stop 46 46 Tc 34 45 45 33 33 33 21 32 32 20 A 4 A 4 A 4 A 4 A 4 A 4 Fan speed MANUAL in starting Fan speed AUTO in stability Fan speed AUTO in starting L L M M H W8 L M 2 WA M H 2 WE Indication Fan speed Fan spee...

Page 36: ... Indoor unit controller Fan motor ON 3 Fan lock OFF status of fan motor continues 4 Motor operates as shown in the table below 1 Outdoor unit operation command Outdoor fan control Air conditioner OFF Alarm display Outdoor fan speed rpm Tap f 1 f 2 f 3 f 4 f 5 f 6 f 7 f 8 10SAVR E 13SAV E 13SAVR E 16SAVR E 200 200 200 300 300 300 370 370 370 440 440 440 440 440 440 500 500 500 550 550 550 600 600 6...

Page 37: ...it does not exceed the specified value 5 Current release control Set temp Ts Room temp Ta Correction of Hz signal Outdoor temp To Setup of current release point Capacity control continues Detection of electromotive force of compressor motor winding Detection of motor speed and rotor position Inverter output change Commutation timing change Change of compressor speed Remote controller Indoor unit T...

Page 38: ...C the compressor speed is kept Q zone When temperature of the indoor heat exchanger drops in the range from 46 C to under 55 C the compressor speed is kept Q zone 2 When temperature of the indoor heat exchanger rises to 55 C or higher the compressor speed is reduced P zone 3 When temperature of the indoor heat exchanger does not rise to 50 C or when it drops below to 46 C the capacity control oper...

Page 39: ... 38 C or lower stop the indoor fan Finish of defrost operation Returning conditions from defrost operation to heating operation 1 Temperature of outdoor heat exchanger rises to 8 C or higher 2 Temperature of outdoor heat exchanger is kept at 5 C or higher for 80 seconds 3 Defrost operation continues for 15 minutes Returning from defrost operation 1 Stop operation of the compressor for approx 50 se...

Page 40: ... exceeds either upper or lower limit position swing operation is performed in width 35 from the limit which the stop position exceeded 3 Swing 2 Louver position in heating operation 2 Air direction adjustment The position is automatically controlled according to the operation The set louver position is stored in memory by the microcomputer The angle of the louver is indicated as the louver closes ...

Page 41: ...COOL min 30 minutes A B C A B C Time Compressor speed 0Hz A zone aHz B zone a to cHz C zone cHz 0 0 5 1 0 1 5 2 0 2 5 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 Room temp Set temp 3 5 3 0 2 5 1 5 1 0 TSC 1 0 2 0 5 5 1H 2H 11 10 7 6 5 4 3 2 1 OFF Dry Max 12 11 9 8 10 TA 6 0 6 5 3H 4H 5 0 4 5 4 0 2 0 0 5 0 5 12 9 8 Time Zone Frequency FAN Min Hz Fan speed depend on presetting and can change every speed H...

Page 42: ... air conditioner air purifier an operation of air conditioner air purifier starts by pushing AC button on the remote controller Operation of air conditioner air purifier is stored in memory 1 Swing is available 2 Fan speed is Fan Auto mode varies in order M 1 L L SL Filter lamp ON Press RESET button Did you press RESET button for 3 seconds or more Did you press RESET button for 10 seconds or more ...

Page 43: ...ifier and an error is judged again 12 Discharge temperature control Reset by RESET button Reset by RESET button or by the stop direction from the remote controller When the breaker is turned ON In restart time after power failure or RESET button is pressed while the FILTER indicator is turned on the air purifier is not turned on until the integrated operation time of the indoor fan exceeds 1 hour ...

Page 44: ...hat it is in the range of set tempera ture Discharge temp control 4 When defrost operation is performed the open degree of valve is adjusted accord ing to each setup conditions during preparation for defrost and during defrost operation 4 way valve is inversed 5 To turn off the compressor while the air conditioner stops by control of the thermostat or by remote controller adjust the open degree of...

Page 45: ...on of the operation performed prior to the reception of the stop code 3 After the Self Cleaning operation has been performed for the specified period the unit stops operating Unit now performing cooling or dry operation Press STOP button Only timer indicator lights and Self Cleaning operation starts Time set now elapses Operation stops function During Self Cleaning operations The louver opens slig...

Page 46: ... or green color When AUTO RESTART is OFF Hold down the RESET button for more than 20 seconds The air conditioner will stop suddenly when the RESET is pressed but keep holding it continue The will beep 3 times in the first 3 seconds but it is not related to Self Cleaning function After holding about 20 seconds the air conditioner will beep 5 times without any blinking of display The Self Cleaning O...

Page 47: ... the factory the remote controller selection is set to A on all the indoor units There is no A setting display Setting the remote controller To separate using of remote control for each indoor unit in case of 2 air conditioner are installed nearly Remote Control B Setup 1 Press RESET button on the indoor unit to turn 2 Point the remote control at the indoor unit 3 Push and hold CHK button on the R...

Page 48: ...SLEEP button to choose the operating hours Repeat pressing to select the hours If the COMFORT SLEEP button is pressed again means cancel comfort sleep mode Heating mode The preset temperature will drop down as show on ECO operation Item No 9 choose the operating hours Repeat Press the COMFORT SLEEP button to pressing to setect thehours If the COMFORT SLEEP button is pressed again means cancel comf...

Page 49: ...t temperature is 24ºC 4 Louver position is set as stored position of the operating mode 5 Fan is controlled as followings Mode POWER mark is indicated on the display of the remote controller and the unit operates as follows 1 Automatic operation The indoor unit operates in according to the current operation 2 Cooling operation remote controller does not change The indoor unit s fan speed level inc...

Page 50: ...r unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of a power supply being accidentally shut down The operation will resume without warning three minutes after power is restored This function is not set to work when shipped from the factory Therefore it is necessary to set it to work 9 3 1 How to Set th...

Page 51: ...is time press RESET button once more or use the remote controller to turn it on 9 3 2 How to Cancel the Auto Restart Function To cancel auto restart function proceed as follows Repeat the setting procedure the unit receives the signal and beeps three times The unit will be required to be turned on with the remote controller after the main power supply is turned off When the system is on stand by n...

Page 52: ...of remote control 1 ONE TOUCH Press the ONE TOUCH button for fully automated operation that is customised to the typical consumer preferences in your region of the world The coutomised settings control temperature air flow strength air flow direction and other settings to provide you alternate contact with ONE TOUCH OF THE BUTTON If you prefer other settings you can select from the many other oper...

Page 53: ...in DRY and FAN ONLY mode Press ECO Start and stop the operation Note Cooling operation the set temperature will increase automatically 1 degree hour for 2 hours maximum 2 degrees increase For heating operation the set temperature will decrease 8 TEMPORARY OPERATION In case of the misplaced or discharged remote control Pressing the RESET button the unit can start or stop without using the remote co...

Page 54: ... time sec for 5 secpmds Do not operate ON timer and OFF timer 2 Press and hold the RESET button on the indoor unit for 3 seconds to cancel the Setting operation 3 beep sound but OPERATION lamp does not blink 12 QUIET OPERATION To operate at super low fan speed for quiet operation except in DRY mode Press QUIET Start and stop the operation Note Under certain conditions QUIET operation may not provi...

Page 55: ...icator Indicates when the Hi POWER operation starts Press the Hi POWER button to start and press it again to stop the operation 8 PRESET indicator Flashes for 3 seconds when the PRESET button is pressed during operation The mark is shown when holding down the button for more than 3 seconds while the mark is flashing Press another button to turn off the mark 9 ECO indicator Indicates when the ECO i...

Page 56: ...URE 10 1 Safety Cautions Before installing the wireless remote controller Loading Batteries 1 Remove the battery cover 2 Insert 2 new batteries AAA type following the and positions 3 Batteries 2 Wireless remote controller A C L ...

Page 57: ...ation Parts Suction side Diffuser Elongated drain hole Drain hole Part name Q ty Installation plate 1 Wireless remote control 1 Battery 2 Remote control holder 1 Part No Part name Q ty Super Sterilizer filter x 1 Plasma pure filter 1 Mounting screw Ø4 25L 6 Remote control holder mounting screw Ø3 1 16L 2 Part No Part name Q ty Drain nipple x 1 Water proof rubber cap x 2 Others Name Owner s manual ...

Page 58: ... and port size have been changed to 1 2 UNF 20 threads per inch When purchasing a charge hose be sure to confirm the port size As pressure is high and gasification speed is fast it is difficult to read the indicated value by means of charging cylinder as air bubbles occur The size of opposite sides of flare nuts have been increased Incidentally a common wrench is used for nominal diameters 1 4 and...

Page 59: ...osed to direct sunlight or close to a heating source such as a stove Keep the remote controller at least 1 m away from the nearest TV set or stereo equipment This is necessary to prevent image disturbances or noise interference The location of the remote controller should be determined as shown below Fig 10 3 1 10 3 2 Drilling a Hole and Mounting Instal lation Plate Drilling a hole When install th...

Page 60: ... use of the air conditioner NOTE Wire type More than 15 mm2 H07RN F or 245IEC66 CAUTION This appliance can be connected to a main circuit breaker in either of the following two ways 1 Connection to fixed wiring A switch or circuit breaker which discon nects all poles and has a contact separa tion of at least 3 mm must be incorporated in the fixed wiring An approved circuit breaker or switch must b...

Page 61: ...lit on the bottom left or side of thefront panel for the bottom left or right connection with a pair of nippers 2 Changing drain hose For left connection left bottom connection and rear left connection s piping it is necessary to relocate the drain hose and drain cap CAUTION Earth line Connecting cable about 15 cm Connecting cable Screw Screw Earth line Terminal block Screw Cord clamp Terminal cov...

Page 62: ...they are posi tioned within 43 mm above the wall surface If the connecting pipes are positioned more than 43 mm above the wall surface the indoor unit may be unstable When bending the connecting pipe make sure to use a spring bender to avoid crushing the pipe Refer to the table below for the bending radius of each connection pipe Fig 10 3 17 NOTE If the pipe is incorrectly bent the indoor unit may...

Page 63: ...s firmly hooked on the installation plate Installation plate Indoor unit Connecting cable Auxiliary pipes 10 3 7 Drainage 1 Run the drain hose at a downward sloped angle NOTE Hole should be made at a slight downward slant on the outdoor side Fig 10 3 21 2 Put water in the drain pan and make sure that the water is being drained outside 3 When connecting extension drain hose insulate the connection ...

Page 64: ...re the drain water does not cause any problems Precautions for adding refrigerant Use a scale having a precision with at least 10 g per index line when adding the refrigerant Do not use a bathroom scale or similar instrument Use liquid refrigerant when refilling the refrigerant Since the refrigerant is in liquid form it can fill quickly Therefore perform the filling operation carefully and insert ...

Page 65: ...m eter and drain off the water For the position where the drain nipple is installed refer to the installation diagram of the indoor and outdoor units Check that the outdoor unit is horizontal and route the drain hose at a downward sloped angle while ensuring that it is connected tautly Do not use ordinary garden hose but one can flatten and prevent water from draining Fig 10 4 3 Commercially avail...

Page 66: ... from entering the pipes 2 Tighten connections carefully between pipes and unit 3 Evacuate the air in the connecting pipes using a VACUUM PUMP 4 Check for gas leaks at all connections Use a vacuum pump Be sure to use a vacuum pump with counter flow prevention function so that oil inside the pump does not flow back into the air conditioner pipes when the pump stops If oil inside the vacuum pump ent...

Page 67: ...cord 30 30 10 L N 10 1 2 3 10 10 40 40 Earth line Earth line Connecting cable Power cord CAUTION Incorrect wiring connection may cause electri cal parts to burn out Be sure to comply with local regulations codes when running the wire from outdoor unit to indoor unit Size of wire and wiring method etc Every wire must be securely connected If incorrect or incomplete wiring is carried out fire or smo...

Page 68: ...imultaneously and operate In this case the operation can be preserved by setting either one indoor unit or remote control to B setting Both are set to A setting in factory shipment The remote control signal is not received when the settings of indoor unit and remote control are different There is no relation between A setting B setting and A room B room when connecting the piping and cables Remote...

Page 69: ...e P C board by hand The new inverter 3DV inverter will be incorporated starting with this unit 3DV 3 shunt Discrete Vector control K The control circuitry has an uninsulated construction No 1 2 3 4 5 Troubleshooting Procedure First Confirmation Primary Judgment Judgment by Flashing LED of Indoor Unit Self Diagnosis by Remote Controller Judgment of Trouble by Every Symptom Page 62 63 63 64 67 No 6 ...

Page 70: ...age to the components Sensor leads Do NOT lay the circuit board assembly flat K Precautions when inspecting the control section of the outdoor unit NOTE A large capacity electrolytic capacitor is used in the outdoor unit controller inverter Therefore if the power supply is turned off charge charging voltage DC280 to 380V remains and discharging takes a lot of time After turning off the power sourc...

Page 71: ...ated Increasing of compressor motor speed stops approx 30 seconds after operation started and then compressor motor speed increases again approx 30 seconds after In AUTO mode the operation mode is changed In HEAT mode the compressor motor speed does not increase up to the maxi mum speed or decreases before the temperature arrives at the set temperature Description The OPERATION lamp of the indoor ...

Page 72: ...hen air conditioner operates 2 When item B and C and item B and a part of item E occur concurrently priority is given to the block of item B 3 The check codes can be confirmed on the remote controller for servicing OPERATION Green Flashing display 1 Hz OPERATION Green TIMER Yellow FILTER Orange Flashing display 5 Hz OPERATION Green FILTER Orange Flashing display 5 Hz OPERATION Green TIMER Yellow F...

Page 73: ...r unit will beep once Beep and the display of the remote controller will change as follows The TIMER indicator of the indoor unit flashes continuously 5 times per 1 sec Check the unit with all 52 check codes to as shown in Table 11 4 1 Press ON or OFF button to change the check code backward If there is a fault the indoor unit will beep for 10 seconds Beep Beep Beep Note the check code on the disp...

Page 74: ...rocomputer returns the initial status However the check codes are not deleted even if the power supply is turned off because they are stored in the fixed memory 3 After servicing press CLR button under check mode status and then send the check code 7F to the indoor unit The error code stored in memory is cleared Table 11 4 1 Block distinction Operation of diagnosis function Block Indoor P C board ...

Page 75: ...lve operation Block Outdoor P C board Not displayed Outdoor P C board Others including compressor Operation of diagnosis function Cause of operation Inverter over current protective circuit operates Short time Position detect circuit error or short circuit between windings of compressor Current detect circuit error Being out of place disconnection or short circuit of the outdoor heat exchanger sen...

Page 76: ...power supply by pushing START STOP button on remote controller Is voltage DC12V or 5V indicated on rear of indoor control board normal Does transmission mark on remote controller flash normally and is its signal transmitted properly Item by symptoms Operation Check Item Considerable principle cause Measures Parts R01 C01 C02 R02 C03 D01 D02 D03 D04 Remote controller is defective Refer to 5 Trouble...

Page 77: ...nsmitted properly Is DC310 340V supplied between CN10 1 3 Does fan motor connector between CN10 1 3 short circuit Item by symptoms Operation Check Item Considerable principle cause Measures Parts R04 R05 DB01 C01 C03 IC01 and T01 are defective Remote controller is defective Refer to 5 Troubleshooting for remote controller Parts of a power supply circuit defective Unit operates normally Replace mai...

Page 78: ... cross flow fan by hand at the operation stop condition is the rotation signal DC 12V 0V detected between 2 Purple lead and 3 Blue lead of the motor connector CN33 1 pulse 1 revolutio Dose AC120V or ligher voltage apply to between red and black lead of the motor Is it possible to change airflow level to HIGH Stop the operation Does fan motor continue to operate Does indoor fan operate Fan motor op...

Page 79: ...otor connector CN10 Check this condition within 15 seconds after starting unit Start to operate the indoor unit in except heating operation At this time is it possible to detect DC 1V or more between 5 and 3 of motor connector CN10 Is it possible to detect DC 1V or more between 5 and 3 of motor connector CN10 Is it possible to detect DC 310 340V between 1 and 3 of motor connector CN10 Motor connec...

Page 80: ...tor in RAS 16SKV E RAS 16SKVR E Cause The IC is built in the indoor fan motor Therefore the P C board is also mounted to inside of the motor If the P C board is soldered imperfectly or the IC is defective the fan motor may automatically rotate by turning on power supply Inspection procedure 1 Remove the front panel Remove 2 screws 2 Remove the cover of the fan motor lead wires 3 Check DC voltage w...

Page 81: ... of Trouble by Every Symptom AFS 220 20 4AR Do not disconnect the connector while the fan motor is rotating For P C board side proceed to the item Only indoor fan does not oper 1 3 5 1 2 3 2 1 3 2 1 3 2 1 3 2 1 3 CN31 CN33 P C board WHI BLK RED BLK RED WHI BLU PUR GRY BLU PUR GRY Resistance value Position P C board Between 3 Black 1 Red Between 3 Black 5 White Between 1 Red 5 White 74 15 Ω 100 20 ...

Page 82: ... Batteries are exhausted Does radio sound is affected by remote controller when a signal is transmitted at distance of 5 cm from radio Is transmission mark indicated P C board is defective Replace P C board Replace batteries Replace remote controller Normal operation Remote controller is defective NO YES NO YES NO YES NO YES NO YES NO YES NO YES Does indoor unit start to operate by automatic resta...

Page 83: ...irm that transmission from indoor unit to outdoor unit is correctly performed based upon the follow ing diagram NOTE Measurement should be performed 2 minutes and 30 seconds after starting of the operation Be sure to prepare a diode for judgment Normal time Voltage swings between DC15 and 60V Inverter Assembly check 11 8 1 Abnormal time Voltage does not vary 2 Outdoor unit stops in a little while ...

Page 84: ... gas if pressure is low Is connecter of coil connected to inverter Is coil of the pulse motor valve P M V correctly set Existence of condensation at outlet of P M V If there is condensation at outlet 1 4 inch Ø6 35mm valve side the valve is clogged Are temp sensors of indoor outdoor units correctly set to the holder NOTE The temperature sensors which are used to control pulse motor valve include i...

Page 85: ...board MCC5046 Micro switch is stuck Micro switch malfunction To item Power supply is not turned on Replace the main P C board MCC5046 Replace micro switch Does the PURE indicator go off within 2 seconds after it was ON and does the FILTER indicator Orange go on Are the electric dust collector and ionizer dried Electrode check Dry the electric dust collector and ionizer Is DC 5V to DC 10V applied b...

Page 86: ... Is there conduction of micro switch connector under OFF status of the micro switch Front panel opened Is there conduction of micro switch connector under ON status of the micro switch Front panel closed Does the indoor fan rotate Does the PURE indicator Blue or the FILTER indicator Orange go on Is DC12V applied between Red DC12V and Brown GND of CN1 of the high voltage generator in the air purifi...

Page 87: ...with Q R or S Summary If fuse was blown be sure to check the electrolytic capacitor and diode block DB01 Connect discharge resistance approx 100Ω 40W or soldering iron plug between terminals of the electro lytic capacitor 760µF of C14 with printed CAU TION HIGH VOLTAGE on P C board OK if 760µF DC280 to 380V Remove CN300 while pushing the part indicated by an arrow because CN300 is a connector with...

Page 88: ...rts 11 9 1 How to Check the P C Board Indoor Unit 1 Operating precautions 1 When removing the front panel or the P C board be sure to shut off the power supply breaker 2 When removing the P C board hold the edge of the P C board and do not apply force to the parts 3 When connecting or disconnecting the connectors on the P C board hold the whole housing Do not pull at the lead wire 2 Inspection pro...

Page 89: ...r not all indicators OPERATION TIMER FILTER PURE are lit for 3 seconds and they return to normal 3 seconds later 1 Check whether or not the com pressor operates 2 Check whether or not the OP ERATION indicator flashes 1 Check whether or not the com pressor operates 2 Check whether or not the OP ERATION indicator flashes 1 Check it is impossible to detect the voltage AC120V or higher voltage between...

Page 90: ... Check whether or not all indicators OPERATION TIMER FILTER PURE are lit for 3 seconds and they return to normal 3 seconds later 1 Check whether or not the com pressor operates 2 Check whether or not the OP ERATION indicator flashes 1 Check whether or not the com pressor operates 2 Check whether or not the OP ERATION indicator flashes 1 Check it is impossible to detect the voltage DC 15V between 3...

Page 91: ...30 40 50 Resistance value k Temperature C TD Discharge temp sensor TA Room temp sensor TC Heat exchanger temp sensor TO Outdoor temp sensor TE Outdoor heat exchanger temp sensor TS Suction temp sensor TA TC TO TE TS TD 1 Sensor characteristic table 5V RAS 10 13 Series 91 ...

Page 92: ...0 0 0 10 20 30 40 50 Resistance value k Temperature C TD Discharge temp sensor TA Room temp sensor TC Heat exchanger temp sensor TO Outdoor temp sensor TE Outdoor heat exchanger temp sensor TS Suction temp sensor TA TC TO TE TS TD 1 Sensor characteristic table ...

Page 93: ...he resistance value of each winding coil by using the tester Under normal temp 25 C Position 1 to 2 1 to 3 1 to 4 1 to 5 Resistance value 250 20Ω Refer to 11 5 1 3 and 4 Under 20 C Disconnect the connector and measure resistance value with the tester Normal temperature Outdoor temperature sensor TO discharge temperature sensor TD suction temperature sensor TS outdoor heat exchanger temperature sen...

Page 94: ...MCC 5009 Soldered surface Heat sink IGBT side C12 C13 C14 Case that product is good Pointer swings once and returns slowly When performing test once again under another polarity the pointer should return C12 C13 C14 500µF 400V Resistance value in good product Tester rod 2 3 2 3 4 1 1 2 3 DBO1 4 4 2 3 1 10 to 20 Ω when the multimeter probe is reversed 2 Diode block 1 Turn OFF the power supply break...

Page 95: ...e inside of the outdoor fan motor 4 Motor drive circuit failure of the outdoor P C board 3 How to simply judge whether outdoor fan motor is good or bad NOTE However GND circuit error inside of the motor may be accepted in some cases when the above check is performed When the fan motor does not become normal even if P C board is replaced replace the outdoor fan motor If the resistance value between...

Page 96: ...y oil mixed with the refrigerant gas 2 Do not use welding equipment in an airtight room Carbon monoxide poisoning may result if the room is not properly ventilated 3 Do not bring welding equipment near flammable objects Flames from the equipment may cause the flammable objects to catch fire If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir cuitry wear r...

Page 97: ...tions of the air outlet and then hang the hanging hooks 3 pcs at the top side of the front panel to the rear plate 2 Insert the plasma air purifier for model RAS 10 13 16SKVR E Press in the plasma air parifier until the protrusions on both sides are completely inserted into the holders If installation is incomplete the FILTER indicator orange may light 3 Tighten two screws Incomplete hanging or in...

Page 98: ...onnect the connectors of the high voltage generat 4 Attach the air ionizer to the back body How to assemble the high voltage generator 1 Insert the high voltage generator straight into the evaporator voltage generator from the evaporator Check whether it is completed inserted 3 Disconnect the connectors of the high voltage generator 4 Remove the fixing screws 2 pcs and remove the high voltage gene...

Page 99: ...sembly onto the claws on the back body and secure it using the fixing screw Now attach the display unit Connect the connectors for the fan motor and louver motor 2 Secure the grounding wire using the fixing screw Insert the TC sensor into the sensor holder Be absolutely sure to loop the grounding wire and TC sensor leads once at the bottom 5 Disengage the display unit by simply pushing at the top ...

Page 100: ...n the item 2 Remove the pipe holder from the rear side of the main unit 3 Remove two fixing screws at the left side of the end plate of the heat exchanger Remarks 4 Remove one fixing screw on the heat exchage fixing holder to separate the heat exchage from the back body 5 Remove right side of the end plate from two fixing rib while sliding slightly the heat exchanger rightward 2 screws Heat exchan...

Page 101: ...the item 2 Remove the two screws used to secure the bearing base 3 Remove the bearing base Caution at assembling If the bearing is out from the housing push it into the specified position and then incorporate it in the main body Remarks Two screws Bearing Bearing base ...

Page 102: ... the set screw of the cross flow fan 3 Remove two fixing screws of the motor cover and them remove the motor cover 4 Remove two more fixing screws of the motor band and remove the motor band Remarks 5 Pull the fan motor outward Set screw Motor cover Two Screws Two screws on motor band ...

Page 103: ...keeping 70 5 mm from wall of rear plate of the main unit Holding the set screw install the cross flow fan so that U groove of the fan motor comes to the mounting hole of the set screw Perform positioning of the fan motor as follows When assembling the fan motor the fan motor must be installed in such a way that the fan motor leads will be taken out is positioned at the bottom front After assemblin...

Page 104: ... of air conditioner 2 Remove the front panel Remove the 2 fixing screws 3 Remove the electrical part base Remarks Replace terminal block microcomputer ass y and the P C board ass y 12 2 Microcomputer P C board layout CN33 CN31 R02 R01 C01 FUSE L01 C02 C03 CN51 T01 IC12 C121 C133 RAS 10 13 Series ...

Page 105: ... 105 R05 L01 C01 CN23 FUSE R04 R01 CN10 J04 IC03 C20 IC01 T01 C03 DB01 RAS 16 Series ...

Page 106: ...ring inside the indoor unit 2 Attach the upper cabinet ST1TØ4 10L 5 pcs 3 Perform cabling of connecting cable and attach the cord clamp Fix the cord clamp by tightening the screws ST2T 4 x 14L 3 pcs fitting 2 concave parts of the cord clamp to each connecting cables 4 Attach the valve cover ST1T 4 x 10L 2 pcs Insert the upper part into the square hole of the side cabinet set hook claws of the valv...

Page 107: ...into the side cabinet left at the front left side so pull up the top of the front cabinet to remove it 2 Attachment 1 Insert the claw on the front left side into the side cabinet left 2 Hook the bottom part of the front right side onto the concave section of the bottom plate Insert the claw of the side cabinet right into the square hole in the front cabinet 3 Return the screws that were removed ab...

Page 108: ...cases NOTE This capacitor is one with mass capacity Therefore it is dangerous that a large spark generates if short circuiting between Requirement As each connector has a lock mecha nism avoid to remove the connector by holding the lead wire but by holding the connector Discharging position Discharging period 10 seconds or more Plug of soldering iron The connector is one with lock so remove it whi...

Page 109: ...e lock on their housing must be released before they are disconnected 2 Remove the control board assembly from the P C board base Remove the heat sink and control board assembly while keeping them screwed together NOTE Disengage the four claws of the P C board base hold the heat sink and lift to remove it 3 Remove the two fixing screws used to secure the heat sink and control board assembly 4 Moun...

Page 110: ... plate and heat exchanger Remarks Detail A Detail B Detail C 1 Perform work of item 1 of and 2 Remove the flange nut fixing the fan motor and the propeller Flange nut is loosened by turning clock wise To tighten the flange nut turn counterclockwise 3 Remove the propeller fan 4 Disconnect the connector for fan motor from the inverter 5 Remove the fixing screws 4 pcs holding by hands so that the fan...

Page 111: ...y from naked flames Otherwise it may malfunction 7 Remove the fixing screw of the bottom plate and heat exchanger ST1TØ4 10L 1 pc 8 Remove the fixing screw of the bottom plate and valve fixing plate ST1TØ4 10L 1 pc 9 Pull upward the refrigeration cycle 10 Remove BOLT 3 pcs fixing the compres sor to the bottom plate Precautions when assembling the com pressor Tighten the compressor bolts using a ti...

Page 112: ...em 1 of 2 Remove the front cabinet and put it down so that fan guard side directs downward Perform work on a corrugated cardboard cloth etc to prevent flaw to the product 3 Remove the hooking claws by pushing minus screwdriver according to the arrow mark in the right figure and remove the fan guard 2 Attachment 1 Insert claws of the fan guard in the holes of the front cabinet Push the hooking claw...

Page 113: ...ions Shown in the above figure is the model 13SAVR E and 16SAV E The sensor mounting positions in the model 10SAVR E Detail C for RAS 13 16SAVR E Detail C for RAS 10SAVR E TS sensor Suction pipe temperature sensor Attachment Install the senser onto the straight pipe part of the suction pipe Be careful for the lead direction of the sensor TD sensor Discharge pipe temperature sensor Attachment With ...

Page 114: ...constring them 9 Wind the attached color tape round the both terminals of the protective tube when colored protective tube is used 10 Fix the sensor again Remarks 1 2 3 4 5 6 Parts name Sensor Sensor Spring A Sensor Spring B Thermal constringent tube Color tape Terminal Q ty 1 1 1 3 1 3 Cutting here Cutting here Cutting here Soldered part Dryer Winding the color tape 100 200 Connector Thermal sens...

Page 115: ... FOR 10 13 16SKVR E 208 43T60382 CORD MOTOR 222 43T80318 FILTER AIR R 209 43T82310 PLATE INSTALLATION 223 43T80319 210 43T69499 ELECTRICAL PURIFIER ASSY 224 43T09410 ASM S GRILLE ORIGINAL GRILLE FOR 10 13 16SKVR E 224 43T09411 ASM S GRILLE ORIGINAL GRILLE 211 43T19333 FIX PIPE SENSOR 225 43T80320 ASM UNIT SUP HP 212 43T09408 HOLDER PIPE 213 43T03360 ASM BODY BACK FOR 13 16SKV E FOR RAS 10 13 16SKV...

Page 116: ...TERMINAL BLOCK 3P 406 43T69652 PC BOARD FOR 16SKVR E 403 43T50318 TEMPERATURE SENSOR 406 43T69653 PC BOARD FOR 13SKV E 404 43T62003 CORD CLAMP 406 43T69654 PC BOARD FOR 10SKVR E 405 43T69650 PC BOARD ASSY WRS LED 406 43T69655 PC BOARD FOR 13SKVR E FOR 13 16SKV E 405 43T69650 PC BOARD ASSY WRS LED FOR 10 13 16SKVR E Description Description ...

Page 117: ... 26 27 11 13 10 12 14 24 25 16 17 3 For model RAS 10SAVR E For model RAS 13SAVR E RAS 13SAV E RAS 16SAV E RAS 16SAVR E 31 HOLDER SENSOR TE FOR PIPE O D 6 35 19 BIMETAL THERMO 29 DRAIN NIPPLE 32 HOLDER SENSOR TD FOR PIPE O D 8 0 33 HOLDER SENSOR TS FOR PIPE O D 9 52 ...

Page 118: ...N MOTOR FOR 13 16SAVR E 16SAV E 23 43T47001 NUT FLANGE 9 43T43410 CONDENSER ASSEMBLY 24 43T47354 BOLT COMPRESSOR M6 FOR 10SAVR E 13SAV E 25 43T49335 RUBBER CUSHION 9 43T43411 CONDENSER ASSEMBLY 26 43T46343 4 WAY VALVE FOR 13SAVR E 16SAV E 27 43T63315 4WAY VALVE COIL ASSEMBLY 9 43T43412 CONDENSER ASSEMBLY 28 43T63319 HOLDER SENSOR FOR 16SAVR E 29 43T79305 DRAIN NIPPLE 10 43T46332 VALVE PACKED 6 35 ...

Page 119: ... 701 43T62321 HEATSINK FOR 16SAVR E SAV E 703 43T60384 TERMINAL BLOCK 6P 702 43T69630 PC BOARD FOR 10SAVR E 704 43T60326 FUSE 702 43T69631 PC BOARD FOR 13SAVR E 705 43T60377 TEMPERATURE SENSOR 702 43T69632 PC BOARD FOR 16SKVR E 706 43T50304 SENSOR HEAT EXCHANGER 702 43T69656 PC BOARD FOR 13SAV E 707 43T62313 BASE PLATE PC Description Description ...

Page 120: ... 56 FILE NO SVM 03005 TOSHIBA CARRIER THAILAND CO LTD 144 9 MOO 5 BANGKADI INDUSTRIAL PARK TIVANON ROAD TAMBOL BANGKADI AMPHUR MUANG PATHUMTHANI 12000 THAILAND ...

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Toshiba RAS-16SAV-A, Service Manual

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