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HX7+ ASD Installation and Operation Manual

27

System Grounding

Proper grounding helps to prevent electrical shock and to reduce electrical noise. The ASD is designed
to be grounded in accordance with

Article 250

of the

NEC

or

Section 10/Part One

of the

Canadian

Electrical Code

(CEC).

The grounding conductor shall be sized in accordance with

Article 250-122

of the

NEC

or

Part One-

Table 6

of the

CEC

.

— Metal Conduit Is Not An Acceptable Ground —

The input, output, and control lines of the system shall be run in separate metal conduits and each shall
have its own ground conductor.

ASDs produce high-frequency noise — take steps to avoid the negative effects of noise. Listed below
are some examples of measures that will help to combat noise problems.

•

DO NOT

install the input power and output power wires in the same duct or in parallel with each

other, and do not bind them together.

•

DO NOT

install the input/output power wires and the wires of the control circuit in the same duct

or in parallel with each other, and do not bind them together.

•

Use shielded wires or twisted wires for the control circuits.

•

Ensure that the grounding terminals (G/E) of the ASD are securely connected to ground.

•

Install noise filters as required.

Lead Length Specifications

Adhere to the NEC and any local codes during the installation of ASD/Motor systems. Excessive lead
lengths may adversely effect the performance of the motor. Special cables are not required. Lead lengths
from the ASD to the motor in excess of those listed in

may require filters to be added to the

output of the ASD.

lists the suggested maximum lead lengths for the listed motor voltages.

Note:

Contact the Toshiba Customer Support Center for application assistance when using
lead lengths in excess of those listed.





Exceeding the peak voltage rating or the allowable thermal rise time of the motor
insulation will reduce the life expectancy of the motor.





For proper operation, the carrier frequency must be 2.2 kHz or above except when
operating in the

Constant Torque

,

Variable Torque

, or the

5-Point Setting

modes.

Table 5. Lead Length Specifications

Model

PWM Carrier

Frequency

NEMA MG-1-1998 Section IV Part 31

Compliant Motors

2

460 Volt



5 kHz

600 feet



kHz

300 feet

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Summary of Contents for HX7+ ASD

Page 1: ...HX7 ASD Install Op Manual TOSHIBA HX7 ASD INSTALLATION OPERATION MANUAL DN 67017 001 February 2014 ...

Page 2: ...DN 67017 001 February 2014 HX7 ASD Installation Operation Manual ...

Page 3: ...ction and is referred to as the EOI in the software user selections The HX7 ASD uses digitally controlled pulse width modulation PWM The programmable PWM functions may be accessed via the easy to use menu or via the Direct Access Numbers see pg 72 This feature combined with Toshiba s high performance software delivers unparalleled motor control and reliability To maximize the abilities of your HX7...

Page 4: ...ty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without the prior written consent of Toshiba International Corporation may void all warranties and may void the UL CSA listing or other...

Page 5: ...re installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in imperial units and or the metric equivalent Connection drawings within this document convey the typical topology of the HX7 ASD sy...

Page 6: ...oducts and services please visit our website at www toshiba com ind TOSHIBA INTERNATIONAL CORPORATION HX7 Adjustable Speed Drive Please complete the Warranty Card supplied with the HX7 ASD and return it to Toshiba International Corporation by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the follow...

Page 7: ...s 5 Protection 6 Dynamic Braking Resistor Requirements 6 Residual Voltage Warning 7 System Integration Precautions 8 Personnel Protection 8 System Setup Requirements 9 Operational and Maintenance Precautions 10 CE Compliance Requirements 11 EMC Directive 12 Low Voltage Directive 12 CE Compliant Installation Guidelines 13 Motor Characteristics 17 Motor Autotuning 17 Pulse Width Modulation Operation...

Page 8: ...tartup and Test 37 Save User Settings 37 Typical Connection Diagram 38 HX7 Keypad 39 Keypad Features 39 Keypad Operation 40 Keypad Remote Mounting 41 Remote Keypad Required Hardware 41 Keypad Installation Precautions 42 Keypad Remote Mounting w o the ASD MTG KIT 42 Keypad Remote Mounting using the ASD MTG KIT 43 System Operation 44 Startup Wizard 44 Operation Local 44 Default Setting Changes 45 Co...

Page 9: ...Direct Access Parameters Numbers 72 Alarms Trips and Troubleshooting 195 Alarms and Trips 195 User Notification Codes 196 Alarms 197 Trips Faults 199 Viewing Trip Information 203 Clearing a Trip 204 Part Numbering Convention 205 Ordering Information 206 Enclosure Dimensions Weight 207 Voltage Current and Thermal Specifications 230 Cable Terminal Specifications 231 HX7 ASD Optional Devices 234 Spar...

Page 10: ...owed The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided or if instructions are not followed precisely will result in serious injury to personnel or loss of life The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided or if instructions are not follow...

Page 11: ...here to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or loss of life if safe procedures or methods are not followed as outlined in this manual Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel ONLY A Qualified Person is one that has the skills and...

Page 12: ...nter Inspections may be required after moving the equipment Contact your Toshiba Customer Support Center to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the ASD including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated location and preferably in the original packaging if ...

Page 13: ...lvents or other fluids Avoid installation in areas where vibration heat humidity dust fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present The installation location shall not be exposed to direct sunlight Allow proper clearance spaces for installation Do not obstruct the ventilation openings Refer to the section titled Installation and Connections on...

Page 14: ...O F L I F E Turn off and lock out tag out all power sources before proceeding to connect the power wiring to the equipment Ensure that all power sources are turned off and isolated in accordance with established lock out tag out procedures before connecting the 3 phase power source wiring to the ASD input terminals and connect the ASD output terminals to a motor of the correct voltage and type for...

Page 15: ...e parameters F250 and F304 Note A supplemental emergency stopping system should be used with the ASD Emergency stopping should not be a task of the ASD alone Follow all warnings and precautions and do not exceed equipment ratings Dynamic Braking Resistor Requirements When using a Dynamic Braking Resistor DBR use thermal protection and an input contactor that will open the input 3 phase power circu...

Page 16: ...ut and tagged out before performing maintenance or repair on the HX7 ASD system The relationship of MCCB1 to the total circuit is shown in Figure 1 Figure 1 MCCB1 circuit breaker placement in the HX7 ASD system DANGER Always energized Not affected by MCCB1 switch position MCCB1 effective at remainder of system Ensure the Charge Indicator LED is off before attempting to service the ASD system DANGE...

Page 17: ...lication specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel ONLY A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD Rotating machinery and live conductors can be hazardous and shall not come into contact with personnel Personnel should...

Page 18: ...cy Off Auto Restart settings System Interlocks etc The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly A familiarity with the Auto Restart and Retry settings is a requirement to use this product The setup procedures included within this manual may require a Reset before performing the procedure Application specific settings may then be performed T...

Page 19: ... shall verify that the system capacitors have completely discharged Turn the power on only after attaching or closing the front cover during normal operation During normal operation DO NOT open or remove the front cover or any of the enclosure panels of the ASD when the power is on DO NOT attempt to disassemble modify or repair the ASD Contact your Toshiba Customer Support Center for repair inform...

Page 20: ...oshiba International Corporation has tested representative ASD models that were installed as described in this manual to ensure compliance with the EMC Directive Because system compliance is a function of the installation and connectivity not all ASDs can be tested for EMC Directive compliance Applicable EMC standards vary depending on the composition of the enclosure in which the ASD is installed...

Page 21: ...listed in Table 1 on page 11 The tests required for machines and systems as final products are the same as those required for ASDs Low Voltage Directive The Low Voltage Directive provides for the safety of machines and systems All Toshiba International Corporation ASDs are CE marked in accordance with the European standard EN 50178 specified by the 2006 95 EC Low Voltage Directive on Electrical Sa...

Page 22: ...a neutral conductor Control cabling must be screened using P N RS 367 347 360º gnd or a similar component 4 Grounding The main input ground shall be connected at the ground terminal provided on the filter The filter and motor shall be grounded at the ground terminals provided in the ASD 5 Screening The main input screen shall be connected to the metallic back plane at the filter remove any finish ...

Page 23: ...DEL 66 FN 258 100 35 600 FN 3359 1000 99 86 FN 258 130 35 700 FN 3359 1000 99 111 FN 258 180 40 815 FN 3359 1600 99 163 FN 258 250 40 932 FN 3359 1600 99 200 FN 3359 320 99 1000 FN 3359 1600 99 260 FN 3359 400 99 1200 FN 3359 1600 99 390 FN 3359 600 99 1400 FN 3359 2500 99 454 FN 3359 600 99 1500 FN 3359 2500 99 518 FN 3359 1000 99 Note 40º C device ...

Page 24: ...993 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements 3 EN 60204 1 2006 Safety of Machinery Electrical equipment of machines Part 1 General requirements 4 EN 61800 5 1 2007 Adjustable Speed Electrical Power Drive Systems Safety requirements Part 5 1 Safety requirements Electrical thermal and energy ...

Page 25: ... deployed in the European market Table 4 Additional European Market Standards Subcategory Test Standard and Level Electronic equipment for use in power installations EN 50178 Enclosure Protection EN 60529 Environmental Conditions EN 60721 3 3 Environmental Testing temperature humidity shock vibration EN 60068 2 6 Graphic symbols for use on equipment EN 60417 ...

Page 26: ...veform generated by the HX7 ASD approaches that of a perfect sine wave however the output waveform is slightly distorted For this reason the motor may produce more heat noise and vibration when operated by an HX7 ASD rather than directly from commercial power Low Speed Operation Operating a general purpose motor at lower speeds may cause a decrease in the cooling ability of the motor Reducing the ...

Page 27: ...frequency may be lowered to compensate for this undesirable condition see Program Special Control Carrier Frequency Note For proper operation the carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque Variable Torque or the 5 Point Setting modes Note See F300 for more information on setting the carrier frequency for normal operation and for setting the carrier freq...

Page 28: ...uit was designed to dissipate excessive amounts of heat and if the extended over current condition were allowed to exceed the circuit parameters this condition could result in a fire hazard To combat this condition the 3 phase input may be connected using contactors that are configured to open in the event of an extended DBR over current condition or an internal circuit failure Using a thermal sen...

Page 29: ...vel of input voltage to an HX7 ASD that is beyond that which the HX7 ASD is rated The input voltage may be stepped down when required with the use of a step down transformer or some other type of voltage reduction system Using Vector Control Using Vector Control enables the system to produce very high torque over the entire operating range even at extremely low speeds Vector Control may be used wi...

Page 30: ...ion on the Startup Wizard Installation Notes Do Not apply commercial power to the output terminals T1 U T2 V or T3 W If an output contactor is used for bypass operation it must be interlocked such that commercial power is never applied to the output terminals of the ASD T1 U T2 V or T3 W If a secondary magnetic contactor MC is used between the output of the ASD and the motor it should be interlock...

Page 31: ...Interface problems may occur when an ASD is used in conjunction with some types of process controllers Signal isolation may be required to prevent controller and or ASD malfunction contact your Toshiba Customer Support Center or the process controller manufacturer for additional information about compatibility and signal isolation Use caution when setting the output frequency Over speeding a motor...

Page 32: ...entilation openings are not obstructed ASDs produce high frequency noise steps must be taken during installation to avoid the negative effects of noise Listed below are some examples of measures that will help to combat noise problems Separate the input and output power conductors of the main circuit Do not install the input and output wires in the same duct or in parallel with each other and do n...

Page 33: ...e output terminals of the ASD that connect to the motor Connect the input and output power lines of the ASD as shown in Figure 5 on pg 25 An inductor DCL may be connected across the PO and PA terminals to provide additional filtering When not used a jumper must be connected across these terminals PA and PB are used for the DBR connection if using a braking resistor PC is the negative terminal of t...

Page 34: ...ations on pg 230 Install a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance with the fault current setting of the ASD and the NEC Article 430 The ASD is designed and tested to comply with UL Standard 508C Modifications to the ASD system may disqualify the UL rating As a minimum the installation of the ASD shall conform to the NEC Article 110 the O...

Page 35: ...3 phase input connection to the HX7 ASD Connectivity may include a 6 12 or 18 pulse input circuit which may include one or two circuit breakers on the input The HX7 ASD may also be configured with the optional external junction box to facilitate connectivity standard on 18 pulse See the drawings supplied with the received ASD for specifics on the connectivity for the device being connected ...

Page 36: ...do not bind them together Use shielded wires or twisted wires for the control circuits Ensure that the grounding terminals G E of the ASD are securely connected to ground Install noise filters as required Lead Length Specifications Adhere to the NEC and any local codes during the installation of ASD Motor systems Excessive lead lengths may adversely effect the performance of the motor Special cabl...

Page 37: ...re 10 on pg 36 RES Reset Multifunctional programmable discrete input Resets a faulted ASD F Forward Multifunctional programmable discrete input R Reverse Multifunctional programmable discrete input S1 Preset Speed 1 Multifunctional programmable discrete input S2 Preset Speed 2 Multifunctional programmable discrete input S3 Preset Speed 3 Multifunctional programmable discrete input S4 Emergency Off...

Page 38: ...be programmed to any of the functions listed in Table 14 on page 189 see F111 R The default terminal assignment is Reverse run As the default setting this terminal provides a reverse run command The R terminal is activated by connecting CC to this terminal Sink mode A connection to CC provides a forward run command for the duration of the activation This input terminal may be programmed to any of ...

Page 39: ... control or select VI II at F420 for torque control The II terminal receives a 0 20 mA input signal that controls the output 0 0 Maximum Frequency speed output or the 250 250 torque output Terminal scaling is accomplished via F201 F206 The gain and bias of this terminal may be adjusted for application specific suitability see F470 and F471 P24 24 VDC at 200 mA power supply for customer use PP The ...

Page 40: ...s connect to FLC The FL relay is the Fault Relay by default but may be programmed to any of the items of Table 16 on page 194 For further information on this terminal see F132 and Figure 7 FLB One of two normally closed contacts that under user defined conditions connect to FLC FLC FLC is the common leg of a single pole double throw form C relay Note The FLA FLB and FLC contacts are rated at 2A 12...

Page 41: ... terminals See F670 and F005 for more information on the AM and FM terminal adjustments respectively SW1 TB1 0 1 mA 4 20 mA CN7A SW2 0 1 mA 4 20 mA The remaining input and output terminals of the Terminal Board are shown below For more information on these terminals see pg 28 RR P24 RES F A R S1 S2 S3 S4 C C A OUT1 OUT2 T o C o n t r o l B o a r d TB1 CN7A TB3 TB4 TB2 ...

Page 42: ...ocol via Program Communication Communication Settings Consult the ASD NANOCOM User Manual P N 10572 1 000 000 for a complete listing of the setup requirements Half or Full duplex communications is available when using RS232 RS485 communications The jumpers at the JP1 and the JP2 connectors may be moved from one position to the other to facilitate either half or full duplex operation If no jumpers ...

Page 43: ...N 53840 for more information on the HX7 ASD communications protocol and system configuration requirements CN3 Pinout CN3 is used for RS232 RS485 serial communications Table 8 CNU3 pinout assignments Pin CNU1 Pinout Control PCB CNU1A Pinout keypad Pin CNU2 Pinout Control PCB CNU2A Pinout keypad 1 P24 P24 1 P24 P24 2 Gnd Gnd 2 Gnd Gnd 3 Tx RXA 3 Rx Tx 4 Rx TXA 4 Gnd Gnd 5 Rx TXB 5 Tx Rx 6 Tx RXB 6 G...

Page 44: ... pin single in line board edge connector of the Control Board see Figure 9 on pg 33 The CN8 Option selection may be chosen as the control input at the Frequency Command and Torque selections Table 10 CN8 pinout assignments Pin Number CN7 Pinout Pin Number CN7 Pinout 1 PP 14 II 2 FL 15 S1 3 VI 16 R 4 RR 17 S3 5 FM 18 S2 6 RX 19 N15 7 FP 20 S4 8 AM 21 P15 9 OUT1 22 P24 10 OUT2 23 CC 11 ST 24 CC 12 R...

Page 45: ...ircuit Configurations Figure 10 Discrete input Figure 11 RR input Figure 12 RX input Figure 13 VI II input Figure 14 P24 Output Figure 15 PP Output Figure 16 OUT1 OUT2 Output Figure 17 FP Output Figure 18 AM FM Output Figure 19 Fault Relay during fault ...

Page 46: ... closed and all enclosure panels are securely fastened All personnel are clear of the area of the installation and the driven equipment Save User Settings Use the following table to record any changed parameters for future reference Table 11 ASD Parameter Changes by Installer Maintenance Personnel ASD ID__________Name ______________________Date _______ Notes Parameter Number Parameter Name Default...

Page 47: ...ced to CC The AM FM and II analog input terminals are referenced to the respective negative terminals The FP PP and P24 output terminals are referenced to CC Note See Figure 2 on pg 22 for an alternative ST to CC activation configuration Note When connecting multiple wires to the PA PB PC or PO terminals do not connect a solid wire and a stranded wire to the same terminal ...

Page 48: ...and and Frequency control may be disabled via Program EOI Option Setups Local Remote Key The availability of the Local mode of operation may be reinstated by changing this setting or performing a Reset see F007 Enter Key Selects a menu item to be changed or accepts and records the changed data of the selected field same as pressing the Rotary Encoder Esc Key Returns to the previous level of the me...

Page 49: ...parameter setting go to the Program mode by pressing the MON PRG key until the Program menu is displayed Turn the Rotary Encoder until the desired parameter group is within the cursor block Press the Rotary Encoder repeat if there is a submenu The selection will take on the reverse video format dark background light text Turn the Rotary Encoder to change the value of the parameter Press the Esc ke...

Page 50: ...nded Remote mounting will also allow for multiple keypad mountings at one location if controlling and monitoring several ASDs from a central location is required The optional dust cover P N ASD BPC may be used to cover the front panel opening of the ASD housing after removing the keypad A keypad extender cable is required for remote mounting keypad extender cables are available in lengths of 7 10 ...

Page 51: ...icals or gases water solvents or other fluids Turn the power on only after securing all enclosure covers and or closing the door of the ASD Keypad Remote Mounting w o the ASD MTG KIT Note See Figure 22 for the dimensions and the item locations referenced in steps 3 through 5 1 At the keypad mounting location identify and mark the location of the 3 80 by 3 29 hole and the 0 22 screw holes 2 Cut the...

Page 52: ...g the four 10 32 hex nuts 10 split lock washers and the 10 flat washers 5 Attach and secure the keypad to the front side of the Bezel plate using the four 6 32 x 5 16 pan head screws 6 split lock washers and the 6 flat washers 6 Connect the RJ 45 extension cable s Keypad ASD MTG KIT Dimensions mounting Figure 23 Keypad Bezel Plate Mounting Dimensions Figure 24 Screw Length Precaution CAUTION Failu...

Page 53: ...een Manually configure if selected click Finish Frequency Command screen 2 The Voltage and Frequency Rating of the Motor 3 The Upper Limit Frequency 4 The Lower Limit Frequency 5 Adjust Accel Decel Automatically if Yes continue from step 8 6 The Acceleration Time 7 The Deceleration Time 8 The Volts Per Hertz Setting 9 The Motor Current Rating 10 The Command Source 11 The Frequency Command Source C...

Page 54: ...ess applicable parameter number A listing of the Direct Access Parameter Numbers and a description of the associated parameter may be found in the section titled Direct Access Parameter Information on pg 72 A listing of all parameters that have been changed from the factory default setting may be viewed sequentially by accessing the Changed From Default screen Program Utility Parameters Changed Fr...

Page 55: ...2 on page 48 Table 12 shows the hierarchy of the control sources managed by the Override function The level of the control item on the hierarchy is listed from left to right most to least respectively As indicated in the table the F003 setting may be overridden by any of the other input sources Placing the keypad in the Local mode selects either the RS232 RS485 or the TTL as the Command Mode contr...

Page 56: ...232 RS485 or the TTL as the Frequency Mode 1 control source Once in the Local mode the LCD Port Connection Program Communication Communication Settings LCD Port Connection setting determines if the RS232 RS485 or the TTL will be used for Frequency Mode 1 control Local mode operation may be superseded by Communications activity Example With the keypad set to Local and the LCD Port Connection set to...

Page 57: ...Program Communication Communication Settings LCD Port Connection The Local Remote control Override feature for Command and Frequency or either may be enabled disabled at Program Utility Parameters Prohibition Local Remote Key Command or Frequency Override Communications may be used to place the remaining Command and eligible Frequency control input sources in the Override mode Once placed in the O...

Page 58: ...ntrol Board of the HX7 ASD Communication Card connector Frequency Control Selections The following is a listing and description of the Frequency Mode F004 selections Program Fundamentals Standard Mode Selection Frequency Mode Settings VI II 0 to 10 volt DC analog input connected to VI or a 4 20 mA or 0 to 1 mA DC current connected to II cannot use both simultaneously RR default setting 0 to 10 vol...

Page 59: ...e Control Board of the HX7 ASD Option Card connector Motorized Pot Discrete input terminals may be configured to increase or decrease the speed of the motor by momentarily connecting the assigned discrete input terminal to CC See Motorized Pot on pg 191 for further information on this feature Pulse Input option Configures the system to receive pulse input See PG Speed Reference Setpoint on pg 116 ...

Page 60: ...equency Command screen Using the Rotary Encoder enter the Frequency Command value and then press the Run key The motor will run at the Frequency Command speed and may be changed while running Scrolling Monitor The Output Current and the ASD Load values are displayed below the Frequency Command parameter of the Frequency Command screen default setting Other user selected parameters may be displayed...

Page 61: ... of F603 V f Group One of four V f profiles may be selected and run Each V f profile is comprised of four user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Motor Overload Protection Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information on pg 72 Accel Decel Group One of four Accel Decel profiles may be selected and...

Page 62: ... system to the Frequency Command screen 1 Voltage and Frequency Rating of the Motor Motors are designed and manufactured for operation within a specific voltage and frequency range The voltage and frequency specifications for a given motor may be found on the nameplate of the motor Settings 2 380v 50Hz 3 460v 60Hz 2 Upper Limit Frequency This parameter sets the highest frequency that the HX7 ASD w...

Page 63: ...ction establishes the relationship between the output voltage and the output frequency of the ASD Settings 0 Constant Torque 1 Variable Torque 2 Automatic Torque Boost 3 Sensorless Vector Control speed 4 Automatic Torque Boost with Automatic Energy Saving 5 Sensorless Vector Control speed with Automatic Energy Saving 6 V f 5 Point Setting opens 5 point setting screen 7 Sensorless Vector Control sp...

Page 64: ...s the source of the Frequency speed command Settings 1 VI II 2 RR 3 RX 4 RX2 option 5 CN8 Option LED Keypad 6 Binary BCD Input 7 TTL 8 RS232 RS485 9 Communication Card 10 UP DOWN Frequency 11 Pulse Input option 9 Wizard Finished This screen is the final screen of the Startup Wizard The basic parameters of the HX7 ASD have been set Click Exit to load the Startup Wizard input and to return to the Fr...

Page 65: ...mer Displays the Cumulative Run Time in hours Postcomp Frequency Displays the Output Frequency after the application of the slip compensation correction value Feedback inst Provides a status of the Real Time Feedback in Hz Feedback 1 second Provides a status of the 1 Second Averaging feedback in Hz Torque Displays the Output Torque as a percentage of the rated capacity of the HX7 Torque Reference ...

Page 66: ...II input terminal is used for current loop applications such as with a 4 20 mA signal Either may be used as a frequency or torque command source however the two cannot function simultaneously Throughout this manual they will be listed as VI II RX Displays the RX input setting as a percentage of the full range of the RX value 10 to 10 VDC input RX2 Displays the RX2 input setting as a percentage of ...

Page 67: ...t to display the item The display area at the Frequency Command screen is fixed and allows for two monitored items If more than two items are selected for display the items are scrolled at the one to sixty second rate set by the Seconds Between Switch user setting of the Scrolling Monitor screen If no items are selected No Items is displayed at the Frequency Command screen The selected items along...

Page 68: ...1 2 Switching Frequency F208 Accel Decel 1 Settings Accel 1 F009 Decel 1 F010 Accel Decel Pattern F502 Automatic Accel Decel check box F000 Motor Set 1 1 Base Frequency F014 1 Max Output Voltage F306 1 Torque Boost F016 1 Electronic Thermal Protection Level F600 STARTUP WIZARD See the section titled Startup Wizard Requirements on pg 53 N A CHANGED FROM DEFAULT See the section titled Default Settin...

Page 69: ...splays the Startup screen N A UTILITY PARAMETERS Versions read only Typeform N A CPU Version N A CPU Revision N A EEPROM 1 Version N A EEPROM 2 Version N A EOI Version keypad N A Display Units User defined Units check box N A User defined Units N A Hz Per User defined Unit F702 Frequency Display Resolution F703 Units for Voltage and Current F701 Type Reset None F007 Auto Setup for 50 Hz Auto Setup...

Page 70: ...r limit Frequency Adjustment F651 Acceleration Time Adjustment F652 Deceleration Time Adjustment F653 Torque Boost Adjustment F654 Reach Settings Low Speed Signal Output Frequency F100 Speed Reach Setting Frequency F101 FP Terminal Settings FP Terminal Meter Selection F676 FP Terminal Meter Adjustment F677 Input Special ST Signal Selection F103 F R Priority Selection w both on F105 Input Terminal ...

Page 71: ...On Delay F152 FL Off Delay F162 Out4 On Delay F153 Out4 Off Delay F163 Out5 On Delay F154 Out5 Off Delay F164 Out6 On Delay F155 Out6 Off Delay F165 Out7 On Delay F156 Out7 Off Delay F166 FREQUENCY SETTING Analog Filter Analog Input Filter Selection F209 Speed Ref Setpoint VI II F201 RR F210 RX F216 RX2 F221 BIN F228 PG F234 Jog Settings Jog Run Frequency F260 Jog Stop Control F261 Jog Window chec...

Page 72: ... Frequency N A PROTECTION Dynamic Braking Dynamic Braking Configuration F304 Stall Over Current Stall Level F601 Over Voltage Stall F305 Over Voltage Stall Level Configuration N A Over Voltage Stall Level Fast F625 Continuing Stall Period During Positive Torque Speed F452 Stall Prevention During Regeneration F454 Over Heat Stall F740 DC Injection Braking DC Injection Start Frequency F250 DC Inject...

Page 73: ...ation check box F610 Abnormal Speed Abnormal Speed Detection Filter Time F622 Over Speed Detection Frequency Range F623 Speed Drop Detection Frequency Range F624 Arm Short Circuit Check Short Circuit Pulse Run Command F613 Short Circuit Pulse Run Duration F614 Over Torque Over Torque Trip check box F615 Over Torque Trip Alarm Level During Power Operation F616 Over Torque Trip Alarm Level During Re...

Page 74: ...que Command Mode Selection F429 Forward Speed Limit Selection F425 Forward Speed Limit Level F426 Reverse Speed Limit Selection F427 Reverse Speed Limit Level F428 Speed Limit Torque Reference Selection F430 Speed Limit Torque Level F431 Speed Limit Torque Band F432 Speed Limit Torque Recovery Time F433 FEEDBACK PARAMETERS Feedback Settings Input Selection F360 Proportional P Gain F362 Integral I ...

Page 75: ...figuration F520 Speeds Pattern 1 Speeds F530 Pattern 2 Speeds F540 Pattern 3 Speeds F550 Pattern 4 Speeds F560 Preset Speeds 1 Frequency Characteristics F018 2 Frequency Characteristics F019 3 Frequency Characteristics F020 4 Frequency Characteristics F021 5 Frequency Characteristics F022 6 Frequency Characteristics F023 7 Frequency Characteristics F024 8 Frequency Characteristics F287 9 Frequency...

Page 76: ...ss F861 Speed Reference Station F862 Speed Reference Address F863 Torque Reference Station F865 Torque Reference Address F866 Fault Detect Station Number F868 Station Mode F869 S20 Reset F899 Error Mode F850 Error Detect Time F851 Scan Receive Settings 1 Scan Receive F831 2 Scan Receive F832 3 Scan Receive F833 4 Scan Receive F834 5 Scan Receive F835 6 Scan Receive F836 Scan Transmit Settings 1 Sc...

Page 77: ... primary resistance F402 Motor Constant 2 secondary resistance F403 Motor Constant 3 exciting inductance F404 Motor Constant 4 load inertia F405 Motor Constant 5 leakage inductance F410 Motor Settings Number of Motor Poles F411 Motor Capacity kW F412 Motor Type F413 Motor Set 1 1 Base Frequency F014 1 Max Output Voltage F306 1 Torque Boost F016 1 Electronic Thermal Protection Level F600 Motor Set ...

Page 78: ...n F510 Accel Decel Pattern 4 Configuration F514 Accel Decel Special S Pattern Lower Limit Adjustment F506 S Pattern Upper Limit Adjustment F507 Accel Decel Time Lower Limit F508 Accel Decel Switching Frequency 1 F505 Accel Decel Switching Frequency 2 F513 Accel Decel Switching Frequency 3 F517 Accel Decel Display Resolution F704 Crane Hoist Load Light Load High Speed Operation F330 Light Load High...

Page 79: ...Start Level F732 LOD Start Time F733 LOD Setpoint Boost F734 LOD Boost Time F735 LOD Feedback Level F736 LOD Restart Delay Time F740 Earth Fault Earth Fault Alarm Level F640 Earth Fault Alarm Time F641 Earth Fault Trip Level F642 Earth Fault Trip Time F643 Special Parameters V f Adjustment Coefficient F183 0 Hz Dead Band Frequency Setting Signal F244 0 Hz Command Stop Function F255 Over Exciting C...

Page 80: ...ifferential Gain F454 Exciting Strengthening Coefficient F480 User Parameter Initialization During Typeform Initialization Enable Disable F709 Current Vector Control F482 Rocking Start F739 Voltage Vector Control F483 Constant Vector Control F484 Program Menu Navigation Primary Menu Sub Menu Parameter Name Parameter Number ...

Page 81: ...ons may be saved see F007 Direct Access Parameters Numbers Automatic Accel Decel 1 Program Fundamentals This parameter Enables Disables the ability of the ASD to adjust the acceleration and deceleration rates in accordance with the applied load automatically The adjusted acceleration and deceleration times range from 12 5 to 800 of the programmed values for Acceleration Time 1 F009 and Deceleratio...

Page 82: ... FM Terminal Assignment Program Meter Terminal Adjustment This setting determines the output function of the FM analog output terminal The FM output terminal produces an output current that is proportional to the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 15 on pg 193 Note Current is read by connecting an ammeter from ...

Page 83: ...lash keypad 10 Reset EOI Memory keypad Note User settings that are stored in the memory of the keypad are not saved via the Save User Parameters selection The unsaved functions include the EOI Option Setups Utility Parameters Display Units and Monitor Setup Scrolling Monitor Direct Access Number F007 Parameter Type Selection List Factory Default None Changeable During Run No Direction of motor rot...

Page 84: ...increased starting torque Direct Access Number F009 Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Decel 1 Time Program Fundamentals Accel Decel 1 Settings This parameter specifies the time in seconds for the drive to go from the Maximum Frequency to 0 0 Hz for the 1 Deceleration profile The accel decel pattern may be set usi...

Page 85: ...int The ASD will output frequencies lower than the Lower Limit Frequency when accelerating to the lower limit or decelerating to a stop Frequencies below the Lower Limit may also be output when operating in the PID Control mode Torque Control mode or the Vector Control modes sensorless or feedback Direct Access Number F013 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Mini...

Page 86: ... the motor tuning parameters of the drive to properly configure the ASD for the motor being used If Load Reactors or Long Lead Filters are used or if the capacity of the ASD is greater than the motor manual tuning of the motor parameters may be required for optimum performance Direct Access Number F015 Parameter Type Selection List Factory Default Constant Torque Changeable During Run No Motor 1 T...

Page 87: ... of the ASD will accelerate to the programmed frequency setpoint If not a trip will be incurred The Soft Stall feature is available when the Program Protection Overload Motor Overload Trip check box parameter is enabled only Soft Stall is highly effective in preventing motor overload trips when used on fans blowers pumps and other centrifugal loads which require less torque at lower frequencies No...

Page 88: ...put Preset Speeds F115 F118 0001 1111 may be applied to S1 S4 of the Terminal Board to run the associated Preset Speed If bidirectional operation is required F and R must be connected to CC and Use Speed Modes must be enabled at F380 With S1 being the least significant bit of a binary count the S1 S4 settings will produce the programmed speed settings as indicated in the Preset Speed Truth Table t...

Page 89: ... Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 6 Program Pattern Run Preset Speeds This parameter assigns an output frequency to binary number 0110 and is identified as Preset Speed 6 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed see F018 for further information on this parame...

Page 90: ...igured output contact see Table 16 on pg 194 for the available output assignments Direct Access Number F101 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq F011 Units Hz Speed Reach Frequency Range Program Terminal Selection Reach Settings This parameter sets the bandwidth of the Speed Reach Frequency F101 setting Direct Access Number F102 Parame...

Page 91: ...of contacts to either F or R will cause the ASD to accelerate the motor to the programmed setpoint of F or R Opening the F and R contact will disable the ASD and the motor will coast to a stop The control terminal ST may be configured for other functions Direct Access Number F103 Parameter Type Selection List Factory Default ST CC Required Changeable During Run No R F Priority Selection Program Te...

Page 92: ...nded Terminal Function Program Terminal Selection Input Special The Extended Terminal Function is used with the optional ASD Multicom card only This parameter defines the format of the binary or BCD data when using the option card Settings 0 None 1 12 Bit Binary 2 16 Bit Binary 3 3 Digit BCD 4 4 Digit BCD 5 Reverse 12 Bit Binary 6 Reverse 16 Bit Binary 7 Reverse 3 Digit BCD 8 Reverse 4 Digit BCD S...

Page 93: ... memory and is considered to always be in its True or connected to CC state It is often practical to assign this terminal to a function that the user desires to be maintained regardless of external conditions or operations This parameter sets the programmable ON terminal to 1 of the 68 possible functions that are listed in Table 14 on pg 189 Direct Access Number F110 Parameter Type Selection List ...

Page 94: ...t Access Number F115 Parameter Type Selection List Factory Default Preset Speed Cmd 1 Changeable During Run No S2 Input Terminal Assignment Program Terminal Selection Input Terminals This parameter selects the functionality of the S2 input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S2 terminal to 1 of the 68 po...

Page 95: ...n board the S6 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S6 terminal to 1 of the 68 possible functions that are listed in Table 14 on pg 189 Direct Access Number F120...

Page 96: ...n board the 13 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable terminal 13 to 1 of the 68 possible functions that are listed in Table 14 on pg 189 Direct Access Number F123...

Page 97: ...st be specified as Normally Open or Normally Closed This parameter sets the programmable terminal 16 to 1 of the 68 possible functions that are listed in Table 14 on pg 189 Direct Access Number F126 Parameter Type Selection List Factory Default Unassigned Changeable During Run No OUT1 Output Terminal Assignment Program Terminal Selection Output Terminal This parameter sets the functionality of the...

Page 98: ... or Normally Closed Direct Access Number F133 Parameter Type Selection List Factory Default LL Changeable During Run No OUT5 Terminal Assignment Program Terminal Selection Output Terminal This parameter sets the functionality of the OUT5 terminals to 1 of the 62 possible functions that are listed in Table 16 on pg 194 The on and off delay times of the OUT5 terminals may be adjusted to provide more...

Page 99: ...he response of the drive to any change in the R terminal input by the programmed value see waveforms at F140 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Direct Access Number F141 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS ST Input Terminal ...

Page 100: ...ounce or chatter Direct Access Number F145 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT1 On Delay Program Terminal Selection Out Terminal Delays Once the condition is met to close the OUT1 A C output terminals this parameter delays the closing of the terminals by the programmed value For example if the OUT1 function is programmed as O...

Page 101: ... This parameter delays the closing of the OUT5 output terminals by the programmed value see waveforms at F150 The delay may be increased to prevent relay chatter Direct Access Number F154 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT6 On Delay Program Terminal Selection Out Terminal Delays This parameter delays the closing of the OUT6 ...

Page 102: ...ys the opening of the FL output terminals by the programmed value see waveforms at F160 The delay may be increased to allow the devices that are connected to FL to respond Direct Access Number F162 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT4 Off Delay Program Terminal Selection Out Terminal Delays This parameter delays the opening o...

Page 103: ...plated frequency of the motor Direct Access Number F170 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Motor 2 Max Output Voltage Program Motor Parameters Motor Set 2 The Motor 2 Maximum Output Voltage is the Motor 2 output voltage at the Base Frequency F170 Regardless of the programmed value the output voltage cannot be higher than the ...

Page 104: ...or the name plated frequency of the motor Direct Access Number F174 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Motor 3 Max Output Voltage Program Motor Parameters Motor Set 3 The Motor 3 Maximum Output Voltage is the Motor 3 output voltage at the Base Frequency F174 Regardless of the programmed value the output voltage cannot be high...

Page 105: ...or the name plated frequency of the motor Direct Access Number F178 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Motor 4 Max Output Voltage Program Motor Parameters Motor Set 4 The Motor 3 Maximum Output Voltage is the Motor 4 output voltage at the Base Frequency F178 Regardless of the programmed value the output voltage cannot be high...

Page 106: ...ant Torque or the Variable Torque modes only and should be adjusted gradually to improve the application specific torque requirements The Torque Boost setting F016 may be adjusted to improve the low frequency torque performance Note The Torque Boost setting should be adjusted gradually before attempting performance corrections using this parameter Direct Access Number F183 Parameter Type Numerical...

Page 107: ...stom V f curves Direct Access Number F193 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 100 0 Units Custom V f Five Point Setting 3 Frequency Program Special Control V f Five Point Setting The Custom V f Five Point Setting 3 Frequency sets the frequency to be associated with parameter F195 Custom V f Five Point Setting 3 Voltage See F190 for additional i...

Page 108: ...he Custom V f Five Point Setting 5 Frequency sets the frequency to be associated with parameter F199 Custom V f Five Point Setting 5 Voltage See F190 for additional information on custom V f curves Direct Access Number F198 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 299 Units Hz Custom V f Five Point Setting 5 Voltage Program Special Control V f Five ...

Page 109: ...ty and Frequency Source 2 Priority selections are used in conjunction with the Mode 1 2 Switching Frequency setting F208 Parameter F208 establishes a threshold frequency that will be used as a reference when determining when to switch output control between the Frequency Mode 1 setting and the Frequency Mode 2 setting If Frequency Source 1 Priority is selected here and the commanded frequency of F...

Page 110: ... Control mode VI II Input Torque Control Setup Perform the following setup to allow the system to receive Torque control input at the VI II input terminal Program Fundamentals Standard Mode Selection Frequency Mode 1 VI II Program Fundamentals Standard Mode Selection Command Mode Use Terminal Board Set VI II Speed Reference 1 F201 the input signal level that represents VI II Torque Reference Setpo...

Page 111: ...de Direct Access Number F203 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units VI II Speed Frequency 2 Program Frequency Setting Speed Reference Setpoints VI II This parameter is used to set the gain and bias of the VI II input terminal when the VI II terminal is used as the control input while operating in the Speed Control mode See VI II Sp...

Page 112: ...meter selects the source of the frequency command signal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter See F004 and F200 for additional information on this setting Settings 1 Use VI II 2 Use RR 3 Use RX 4 Use Option Card RX2 5 Use CN8 Option LED Keypad 6 Use Binary BCD Input 7 Use Common Serial TTL 8 ...

Page 113: ...rages the last 5 sampled digital values The rolling average is updated every 4 µS and scaled for use by the microprocessor If the filtering selection is Medium the ASD averages the last 20 sampled digital values The rolling average is updated every 4 µS and scaled for use by the microprocessor If the filtering selection is Large the ASD averages the last 50 sampled digital values The rolling avera...

Page 114: ...t is associated with the setting of RR Speed Frequency 1 while operating in the Speed Control mode RR Input Torque Control Setup Perform the following setup to allow the system to receive Torque control input at the RR input terminal Program Fundamentals Standard Mode Selection Frequency Mode 1 RR Program Fundamentals Standard Mode Selection Command Mode Use Terminal Board Set RR Speed Reference 1...

Page 115: ...s Number F212 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units RR Speed Frequency 2 Program Frequency Setting Speed Reference Setpoints RR This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while operating in the Speed Control mode See RR Speed Reference 1 for further in...

Page 116: ...is is accomplished by establishing an associated V f output pattern for a given RR input level See RR Speed Reference 1 for further information on this setting This parameter sets RR Torque Reference Setpoint 2 and is the output torque value that is associated with setting of RR Speed Reference 2 while operating in the Torque control mode Direct Access Number F215 Parameter Type Numerical Factory ...

Page 117: ...is associated with the setting of RX Speed Frequency 1 while operating in the Speed Control mode RX Input Torque Control Setup Perform the following setup to allow the system to receive Torque control input at the RX input terminal Program Fundamentals Standard Mode Selection Frequency Mode 1 RX Program Fundamentals Standard Mode Selection Command Mode Use Terminal Board Set RX Speed Reference 1 F...

Page 118: ...umber F218 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX Speed Frequency 2 Program Frequency Setting Speed Reference Setpoints RX This parameter is used to set the gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Speed Control mode See RX Speed Reference 1 for further inf...

Page 119: ... is accomplished by establishing an associated V f output pattern for a given RX input level See RX Speed Reference 1 for further information on this setting This parameter sets RX Torque Reference Setpoint 2 and is the output torque value that is associated with setting of RX Speed Reference 2 while operating in the Torque control mode Direct Access Number F221 Parameter Type Numerical Factory De...

Page 120: ... is associated with the setting of RX2 Speed Frequency 1 while operating in the Speed Control mode RX2 Input Torque Control Setup Perform the following setup to allow the system to receive Torque control input at the RX2 input terminal Program Fundamentals Standard Mode Selection Frequency Mode 1 RX2 Program Fundamentals Standard Mode Selection Command Mode Use Terminal Board Set RX2 Speed Referen...

Page 121: ...umber F224 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX2 Speed Frequency 2 Program Frequency Setting Speed Reference Setpoints RX2 This parameter is used to set the gain and bias of the RX2 input terminal when the RX2 terminal is used as the control input while operating in the Speed Control mode See RX2 Speed Reference 1 for furthe...

Page 122: ... is accomplished by establishing an associated V f output pattern for a given RX2 input level See RX2 Speed Reference 1 for further information on this setting This parameter sets RX2 Torque Reference Setpoint 2 and is the output torque value that is associated with setting of RX2 Speed Reference 2 while operating in the Torque control mode Direct Access Number F227 Parameter Type Numerical Factor...

Page 123: ...ed Frequency 1 F229 Set BIN Speed Reference 2 F230 the input signal that represents BIN Speed Frequency 2 Set BIN Speed Frequency 2 F231 Provide a Run command F and or R Once set as the binary input signal changes the output signal of the ASD will vary in accordance with the above settings This parameter sets BIN Speed Reference 1 and is the input signal that is associated with the setting of BIN ...

Page 124: ...que control mode Direct Access Number F230 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units BIN Speed Frequency 2 Program Frequency Setting Speed Reference Setpoints BIN This parameter is used to set the gain and bias of the binary input when the discrete input terminals are used as the control input while operating in the Speed Control mode...

Page 125: ...while operating in the Speed Control mode Note The ASD Multicom Option Board and the HS35 Encoder is required for system operation using the PG input speed control PG Input Speed Control Setup Perform the following setup to allow the system to receive Speed control input at the PG input terminal Program Fundamentals Standard Mode Selection Frequency Mode 1 Pulse Input Option Program Fundamentals S...

Page 126: ...r Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units PG Speed Frequency 2 Program Frequency Setting Speed Reference Setpoints PG This parameter is used to set the gain and bias of the PG input terminal when a shaft mounted encoder is used as the feedback transducer while operating in the Speed Control mode See PG Speed Reference 1 for further informat...

Page 127: ...quency Control This parameter provides a plus or minus value for the Run Frequency setting F241 Direct Access Number F242 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz End Frequency Program Special Control Frequency Control This parameter sets the lowest frequency that the drive will recognize during deceleration before the drive goes to 0...

Page 128: ...current into the motor at the Carrier Frequency This feature may be enabled at F254 Direct Access Number F250 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 120 0 Units Hz DC Injection Braking Current Program Protection DC Braking This parameter sets the percentage of the rated current of the drive that will be used for DC Injection braking A larger load...

Page 129: ...ned off receiving an Emergency Off command or this parameter is changed Enabling this feature will also require a non zero entry at F250 Settings 0 Enabled box checked 1 Disabled Direct Access Number F254 Parameter Type Check Box Factory Default Disabled Changeable During Run Yes 0 Hz Command Function Program Special Control Special Parameters This parameter selects the go to zero method to be use...

Page 130: ...ngs Enable Jog Window Note The Jog Window must be displayed on the keypad to perform the Jog function using the keypad 2 Press MON PRG to access the Jog Window 3 Using the Up Down arrow keys of the keypad select Reverse or Forward 4 Place the system in the Local mode Local Remote LED is on 5 Press and hold the Run key for the desired Jog duration Jog Setup Using the Terminal Board To initiate a Jo...

Page 131: ... to the lower level of the Jump Frequency range and continue downward as programmed Once set up and enabled it is on in all control modes User selected frequencies may be jumped to avoid the negative effects of mechanical resonance Direct Access Number F270 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Jump Frequency 1 Bandwidth...

Page 132: ...ining the Jump Frequency range See F270 for further information on the Jump Frequency settings Settings 0 Process Amount use PID feedback 1 Output Frequency Direct Access Number F276 Parameter Type Selection List Factory Default Process Amount Changeable During Run Yes Preset Speed 8 Program Pattern Run Preset Speeds This parameter assigns an output frequency to binary number 1000 and is identifie...

Page 133: ...pe Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit F013 Maximum Upper Limit F012 Units Hz Preset Speed 13 Program Pattern Run Preset Speeds This parameter assigns an output frequency to binary number 1101 and is identified as Preset Speed 13 The binary number is applied to S1 S4 of the Terminal Board to output the Preset Speed see F018 for further information on this p...

Page 134: ...erical Factory Default 2 200 Changeable During Run No Minimum 0 500 Maximum ASD dependent Units kHz Example Break Make ST Program Protection Retry Restart This parameter Enables Disables the ability of the drive to start into a spinning motor when the ST CC connection opens momentarily and is then closed Break Make ST or after a power interruption momentary power failure This parameter also Enable...

Page 135: ...ic Braking system Settings 0 Enabled with Overload 1 Disabled Dynamic Braking Dynamic Braking uses the inertial energy of the load to produce a braking force or it may be used to reduce the bus voltage in an attempt to preclude an over voltage trip during deceleration The inertial energy of the load drives the rotor and induces a current into the stator of the motor The induced stator current ener...

Page 136: ...sation Program Protection Base Frequency Voltage This parameter Enables Disables the Voltage Compensation function This function provides an output waveform adjustment that compensates for changes in the input voltage Settings 0 Enabled box checked 1 Disabled Direct Access Number F307 Parameter Type Check Box Factory Default Enabled Changeable During Run No Dynamic Braking Resistance Program Prote...

Page 137: ...angeable During Run No Scan Rate Program Protection Retry Restart In the event of a momentary power outage the output signal of the drive will cease Upon restoration of power the drive will output a low level signal that will be used to determine the rotation speed of the rotor The low level signal will start scanning the motor at FH and decrease until it reaches 0 0 Hz or it matches the signal pr...

Page 138: ...ction List Factory Default 1 0 Changeable During Run No Units Seconds Drooping Gain Program Feedback Parameters Drooping Control This parameter sets the effective 100 output torque level while operating in the Drooping Control mode This value is the upper torque limit of the motor being driven by a given ASD while operating in the Drooping Control mode Drooping Drooping Control also called Load Sh...

Page 139: ...rect Access Number F323 Parameter Type Numerical Factory Default 10 00 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Drooping Output Filter Program Feedback Parameters Drooping Control This parameter is used to set the rate of output change allowed while operating in the Drooping Control mode Jerky operation may be decreased by increasing this setting Direct Access Number F324 Paramet...

Page 140: ...t the Light Load High Speed function is enabled and this parameter determines the operating mode of the Light Load High Speed function Settings 0 Disabled 1 Reserved 2 Automatic Enable Automatic Speed F341 3 Automatic Enable Preset Speed Preset IDBin is OR ed w 1000Bin 4 Discrete Enable Automatic Speed F341 see item 60 of Table 14 on pg 189 5 Discrete Enable Preset Speed Preset IDBin is OR ed w 10...

Page 141: ...pe Numerical Factory Default 5 0 Changeable During Run Yes Minimum 0 0 Maximum 10 0 Units Seconds Switching Load Torque During Forward Run Program Special Control Crane Hoist Load While running forward this parameter establishes the threshold torque level that is used to determine if the Light Load High Speed F331 operation may engage or remain engaged if active If the Light Load High Speed operat...

Page 142: ...rse Run Program Special Control Crane Hoist Load While running in reverse at a fixed speed this parameter establishes the threshold torque level that is used to determine if the Light Load High Speed F331 operation may engage or remain engaged if active If the Light Load High Speed operation is terminated normal operation resumes Direct Access Number F340 Parameter Type Numerical Factory Default 1...

Page 143: ... output criteria has been met Direct Access Number F356 Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 01 Maximum 10 00 Units Seconds Commercial Power Wait Time Program Terminal Selection Line Power Switching This parameter determines the amount of time that the drive will wait before allowing commercial power to be applied to the motor once the switch t...

Page 144: ...ype Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 Proportional P Gain Program Feedback Parameters Feedback Settings This parameter determines the degree that the Proportional function affects the output signal The larger the value entered here the quicker the drive responds to changes in feedback Direct Access Number F362 Parameter Type Numerical Factory Default 0 10 ...

Page 145: ...s Number F367 Parameter Type Numerical Factory Default 500 Changeable During Run No Minimum 1 Maximum 9999 Units Pulse Count PG Input Phases Program Feedback Parameters PG Settings This parameter determines the type of information that is supplied by the phase encoder Settings 1 Speed 2 Speed and Direction Direct Access Number F368 Parameter Type Selection List Factory Default 2 Changeable During ...

Page 146: ...on rate in Hz second Direct Access Number F373 Parameter Type Numerical Factory Default 800 Changeable During Run Yes Minimum 1 Maximum 8001 Units Hz Second Current Control Proportional Gain Program Feedback Parameters PG Settings This parameter sets the sensitivity of the drive when monitoring the output current to control speed The larger the value entered here the more sensitive the drive is to...

Page 147: ...ng is used for display purposes only and does not affect the speed control of the system If zero is selected here then the setting at F370 Electronic Gear Setting determines the pulses per revolution to be displayed at the Monitor screen Settings Selection 0 F370 setting Selection 1 256 pulses revolution Selection 2 512 pulses revolution Selection 3 1024 pulses revolution Selection 4 2048 pulses r...

Page 148: ...ard 1 Reverse Direct Access Number F383 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Direction 4 Program Pattern Run Preset Speeds Determines the forward reverse setting for the 4 Preset Speed F021 Settings 0 Forward 1 Reverse Direct Access Number F384 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Directio...

Page 149: ... 1 Reverse Direct Access Number F389 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Direction 10 Program Pattern Run Preset Speeds Determines the forward reverse setting for the 10 Preset Speed F289 Settings 0 Forward 1 Reverse Direct Access Number F390 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed Direction...

Page 150: ... sets the Autotune command status Settings 0 Autotune Disabled 1 Reset Motor Defaults 2 Enable Autotune on Run Command Direct Access Number F400 Parameter Type Selection List Factory Default Autotune Disabled Changeable During Run No Vector Motor Model Slip Frequency Gain Program Motor Parameters Vector Motor Model This parameter provides a degree of slip compensation for a given load A higher set...

Page 151: ...is parameter is used to control the load inertia during speed changes Acceleration and deceleration overshoot may be reduced by increasing this value This setting motor tuning is required to use the Vector Control Automatic Torque Boost or Automatic Energy Saving functions Direct Access Number F405 Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Mot...

Page 152: ...actory Default Enable Changeable During Run No Torque Command Program Torque Setting Torque Control When operating in the Torque Control mode this parameter allows the user to select the source of the torque command signal Settings 1 VI II 2 RR 3 RX 4 RX2 option 5 CN8 Option LED Keypad 6 Binary BCD Input 7 Common Serial TTL 8 RS232 RS485 9 Communication Card Direct Access Number F420 Parameter Typ...

Page 153: ... the Tension Torque Bias input function and identifies the source of the Tension Torque Bias input signal when enabled Settings 0 Disabled 1 VI II 2 RR 3 RX 4 RX2 option 5 CN8 Option LED Keypad 6 Binary BCD Input 7 Common Serial TTL 8 RS232 RS485 9 Communication Card Direct Access Number F423 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Load Sharing Gain Input P...

Page 154: ...6 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit F012 Units Hz Reverse Speed Limit Input Program Torque Setting Torque Control This parameter Enables Disables the Reverse Speed Limit Input control function When enabled and operating in the Torque Control mode the reverse speed limit is controlled by the terminal selected here If Setting is ...

Page 155: ...f a changing load while operating in the Torque Control mode This parameter sets the targeted speed The plus or minus value range for this setting may be set at F432 Direct Access Number F431 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq F011 Units Hz Speed Limit Torque Range Program Torque Setting Torque Speed Limit The system has the abilit...

Page 156: ...rque Setting Torque Limit Settings This parameter determines the source of the Regenerative Torque Limit control signal If Setting is selected the value set at F443 is used for this parameter Settings 1 VI II 2 RR 3 RX 4 RX2 option 5 Setting of F443 Direct Access Number F442 Parameter Type Selection List Factory Default Setting Changeable During Run Yes Regeneration Torque Limit Setting 1 Program ...

Page 157: ... is to be controlled by multiple profiles Direct Access Number F447 Parameter Type Numerical Factory Default 250 0 Changeable During Run Yes Minimum 0 00 Maximum 250 0 Units Driving Torque Limit 4 Program Torque Setting Manual Torque Limit This parameter is used to set the positive torque upper limit for the 4 motor profile when multiple motors are controlled by a single drive or when a single mot...

Page 158: ...t warrant disabling the Stall function during regeneration Settings 0 With Stall Prevention 1 Without Stall Prevention Direct Access Number F453 Parameter Type Selection List Factory Default With Stall Prevention Changeable During Run Yes Current Differential Gain Program Special Control Special Parameters This parameter determines the degree that the current differential function affects the outp...

Page 159: ...er F472 Parameter Type Numerical Factory Default 120 Changeable During Run Yes Minimum 0 0 Maximum 255 RR Gain Adjust Program Frequency Setting Speed Reference Setpoints RR This parameter is used to fine tune the gain of the RR input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode This setting may be used to ensure that the 1...

Page 160: ... 99 Changeable During Run Yes Minimum 0 0 Maximum 255 RX2 Gain Adjust Program Frequency Setting Speed Reference Setpoints RX2 This parameter is used to fine tune the gain of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode This setting may be used to ensure that the 100 level of the input source pot pressure tran...

Page 161: ... Parameter Type Numerical Factory Default 105 0 Changeable During Run Yes Minimum 80 0 Maximum 300 0 Units Stall Cooperation Gain at Field Weakening Zone Program Special Control Special Parameters This parameter determines the degree that the Stall function is effective while operating the motor in the field weakening zone Direct Access Number F485 Parameter Type Numerical Factory Default 128 Chan...

Page 162: ...thing of the on off IGBT signal that feeds the Gate Driver board Direct Access Number F490 Parameter Type Numerical Factory Default 0 000 Changeable During Run Yes Minimum 32 768 Maximum 32 767 Switching Frequency of Current Voltage Control Program Special Control Special Parameters This parameter sets the threshold frequency at which ASD control is switched between Current control and Voltage con...

Page 163: ...inimum accel decel time may be set using F508 This setting is also used to determine the deceleration rate of the Motorized Pot function Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may lengthen the acceleration time Direct Access Number F501 Parameter Type Numerical Factory Default ASD...

Page 164: ...of the available accel decel patterns Direct Access Number F502 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applications that require shock absorption at...

Page 165: ...this parameter Direct Access Number F504 Parameter Type Selection List Factory Default 1 Changeable During Run Yes Acc Dec Switching Frequency 1 Program Special Control Accel Decel Special This parameter sets the frequency at which the acceleration control is switched from the Accel 1 profile to the Accel 2 profile during a multiple acceleration profile configuration Direct Access Number F505 Para...

Page 166: ...ximum Frequency to 0 0 Hz for the 3 Deceleration profile The accel decel pattern may be set using F502 The minimum accel decel time may be set using F508 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may lengthen the deceleration time Direct Access Number F511 Parameter Type Numerical Fa...

Page 167: ...be set using F508 Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Accel Decel and Stall settings may lengthen the deceleration time Direct Access Number F515 Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Accel Decel Pattern 4 Program Special Contr...

Page 168: ...n Pattern Run Mode Enable Disable check box 3 Configure the Preset Speeds that are to be used as the Group Speed set of frequencies via Program Pattern Run Preset Speeds e g Preset Speed 1 on pg 79 4 Configure the Group Speeds by associating the Preset Speeds that are to be enabled and grouped from step 3 as Group Speed 1 2 3 or 4 via Program Pattern Run Speeds Set the Repeat field to the number o...

Page 169: ...ion List Factory Default 1 Changeable During Run No Group 1 Speed 2 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F532 Parameter Type Selection List Factory Default 2 Changeable During Run No Group 1 Speed 3 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F533 Parameter Type Selection List Factory Default 3 Changeable During Run N...

Page 170: ...3 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F543 Parameter Type Selection List Factory Default 11 Changeable During Run No Group 2 Speed 4 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F544 Parameter Type Selection List Factory Default 12 Changeable During Run No Group 2 Speed 5 Program Pattern Run Speeds Same as 1 Group Spe...

Page 171: ...up Speed 1 see F531 Direct Access Number F554 Parameter Type Selection List Factory Default 4 Changeable During Run No Group 3 Speed 5 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F555 Parameter Type Selection List Factory Default 5 Changeable During Run No Group 3 Speed 6 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F556 Para...

Page 172: ... Direct Access Number F565 Parameter Type Selection List Factory Default 13 Changeable During Run No Group 4 Speed 6 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F566 Parameter Type Selection List Factory Default 14 Changeable During Run No Group 4 Speed 7 Program Pattern Run Speeds Same as 1 Group Speed 1 see F531 Direct Access Number F567 Parameter Type Select...

Page 173: ...570 Direct Access Number F575 Parameter Type Selection List Factory Default Time From Start Changeable During Run No Pattern 7 Characteristics Program Pattern Run Preset Speeds 7 Same as 1 Pattern Characteristics see F570 Direct Access Number F576 Parameter Type Selection List Factory Default Time From Start Changeable During Run No Pattern 8 Characteristics Program Pattern Run Preset Speeds 8 Sam...

Page 174: ... Number F584 Parameter Type Selection List Factory Default Time From Start Changeable During Run No Pattern Run 1 Run Time Setting Program Pattern Run Preset Speeds 1 This parameter sets the run time value for the 1 Preset Speed mode when used as part of a Pattern Run Direct Access Number F585 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maximum 8000 Units Seconds ...

Page 175: ...s Number F590 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maximum 8000 Units Seconds Pattern Run 7 Run Time Setting Program Pattern Run Preset Speeds 7 This parameter sets the run time value for the 7 Preset Speed mode when used as part of a Pattern Run Direct Access Number F591 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maximum ...

Page 176: ...s Number F596 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maximum 8000 Units Seconds Pattern Run 13 Run Time Setting Program Pattern Run Preset Speeds 13 This parameter sets the run time value for the 13 Preset Speed mode when used as part of a Pattern Run Direct Access Number F597 Parameter Type Numerical Factory Default 5 Changeable During Run No Minimum 1 Maxim...

Page 177: ... Access Number F601 Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 00 Maximum 200 0 Units Trip Save at Power Down Enable Program Protection Trip Settings This parameter Enables Disables the Trip Save at Power Down setting When enabled this feature logs the trip event and retains the trip information when the system powers down The trip information may be...

Page 178: ...ss Number F606 Parameter Type Numerical Factory Default 6 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Motor 150 OL Time Limit Program Protection Overload This parameter establishes a time that the motor may operate at 150 of its rated current before tripping This setting applies the time 150 reference to the individual settings of each motor e g this setting references 150 of ...

Page 179: ...ng Run Yes Minimum 0 00 Maximum 100 0 Units Low Current Trip Threshold Time Program Protection Low Current When the low current monitor is enabled this function sets the time that the low current condition must exist to cause a trip Direct Access Number F612 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 Units Seconds Short Circuit Test Program Protectio...

Page 180: ...ip Alarm Level Negative Torque Program Protection Over Torque This parameter sets the torque threshold level that is used as a setpoint for over torque tripping during regeneration This setting is a percentage of the maximum rated torque of the drive Direct Access Number F617 Parameter Type Numerical Factory Default 150 0 Changeable During Run No Minimum 0 00 Maximum 250 0 Units Over Torque Detect...

Page 181: ...at once exceeded will cause an Overspeed Detected alert Direct Access Number F623 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz Speed Drop Detection Frequency Range Program Protection Abnormal Speed This parameter sets the lower level of the Base Frequency range that once exceeded will cause a Speed Drop Detected alert Direct Access Number...

Page 182: ...will stop and not trip the FL contact is not active Settings 0 Disabled 1 Enabled box checked Direct Access Number F627 Parameter Type Check Box Factory Default Disabled Changeable During Run No Undervoltage Detection Time Program Protection Undervoltage Ridethrough This parameter sets the time that the undervoltage condition must exist to cause an Undervoltage trip when this function is enabled a...

Page 183: ...nce between the commanded position and resulting position as indicated by encoder pulses Direct Access Number F631 Parameter Type Numerical Factory Default 16 0 Changeable During Run No Minimum 0 1 Maximum 6553 Release After Run Timer Program Protection Brake Fault Timer This parameter sets the time that the brake will hold after the Run command criteria has been met Direct Access Number F632 Para...

Page 184: ...mum 0 00 Maximum 2 50 Units Seconds Acc Dec Base Frequency Adjustment Program Terminal Selection Analog In Functions This parameter Enables Disables the feature that allows for the external adjustment of the Base Frequency When enabled either VI II or RR may be used as an input source for the modification of the Base Frequency setting Settings 0 Disabled 1 VI II 2 RR Direct Access Number F650 Para...

Page 185: ...rameter Enables Disables the feature that allows for the external adjustment of the Deceleration Time Selecting either VI II or RR enables this feature The selected input is used as a modifier of the programmed Deceleration Time setting Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Settings 0 Disabled 1 VI II 2 RR Direct Access...

Page 186: ... 1 Direct Access Number F660 Parameter Type Selection List Factory Default Disabled Changeable During Run No Frequency Override Multiplying Input Program Feedback Parameters Override Control This parameter Enables Disables the feature that allows for the external adjustment of the Output Frequency Selecting either of the input methods listed enables this feature The selected input is used as a mul...

Page 187: ...nt or either 0 1 or 1 7 5 volts when measuring an output voltage at this terminal Direct Access Number F670 Parameter Type Selection List Factory Default Output Current Changeable During Run Yes AM Terminal Adjustment Program Meter Terminal Adjustment This function is used to calibrate the AM analog output terminal To calibrate the AM analog output connect a meter current or voltage as described a...

Page 188: ...e Numerical Factory Default 512 Changeable During Run Yes Minimum 1 Maximum 1280 FP Terminal Setting Program Terminal Selection FP This parameter commands the multifunction programmable FP terminal to monitor the value of 1 of 33 possible system functions As the monitored function changes in magnitude or frequency the pulse count of the FP output pulse train changes in direct proportion to changes...

Page 189: ...cel Decel Special This parameter sets the number of decimal places to be displayed for Accel Decel functions Direct Access Number F704 Parameter Type Numerical Factory Default 0 1 Changeable During Run Yes Minimum 1 Maximum 0 01 Prohibit Initializing User Parameters During Typeform Initialization Program Special Control Special Parameters This parameter Enables Disables the ability to initialize u...

Page 190: ... select 1 of 4 preset positive torque limits to apply to the active motor The settings of profiles 1 4 may be setup at F441 F444 F446 and F448 respectively Settings 1 Group 1 2 Group 2 3 Group 3 4 Group 4 Note Press ESC from the Frequency Command screen to access this parameter Direct Access Number F723 Parameter Type Selection List Factory Default 1 Changeable During Run Yes Feedback in Panel Mod...

Page 191: ... be initiated Direct Access Number F733 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 3600 0 Units Seconds LOD Setpoint Boost Hz Program Special Control Low Output Disable The Low Output Disable feature adds the user input frequency value to the commanded frequency Direct Access Number F734 Parameter Type Numerical Factory Default 0 0 Changeable During ...

Page 192: ...r F738 Disabled F300 is not affected Settings 0 Disabled 1 Enabled Direct Access Number F738 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Rocking Start Program Special Control Special Parameters This parameter setting is used when starting a large load very slowly is required An on off 20 Hz output signal is applied to the motor for the duration of 0 5 seconds t...

Page 193: ...umber F801 Parameter Type Selection List Factory Default Even Parity Changeable During Run Yes ASD Number Program Communication Communication Settings This parameter plays a role in the setup of the communications network by assigning an identification ID number to each ASD in the communications network The communications network includes other ASDs and Host Control computers that monitor the stat...

Page 194: ...eter sets the Common Serial response delay time Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Direct Access Number F805 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 2 00 Units Seconds TTL Master Output Program Communication Communication Settings In a master follower configuration this sett...

Page 195: ...gnal is received via the source selected at F810 Communications Input Speed Control Setup Perform the following setup to allow the system to receive control input via Communications Set Communications Speed Reference 1 F811 the input signal that represents BIN Speed Frequency 1 Set Communications Speed Frequency 1 F812 Set Communications Speed Reference 2 F813 the input signal that represents BIN ...

Page 196: ...peed Reference 2 input value range Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Direct Access Number F813 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Communications Speed Frequency 2 Program Communication Communication Reference Adjust This parameter is used to set the gain a...

Page 197: ...r configuration this setting determines the output parameter of the master ASD that will be used to control the applicable follower ASDs Note Select No Follower if F806 is configured as a Master Output controller Otherwise an keypad failure will result Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings 0 No Follower normal operation ...

Page 198: ... 25 AD 1 2 Switching and AD 3 4 Switching Activating combinations of discrete input terminals AD 1 2 Switching and AD 3 4 Switching allow for the selection of Accel Decel profiles 1 4 as shown below See F504 for more information on this terminal setting 26 27 28 29 Motor 1 2 Switching and Motor 3 4 Switching Activating combinations of discrete input terminals Motor 1 2 Switching and Motor 3 4 Swit...

Page 199: ...nals in binary form The required number of input terminals should be set to the respective binary bit settings 0 MSB The Frequency Mode setting must be set to Use Binary BCD input The gain and bias of the binary input may be set from the following path Program Frequency Setting Speed Reference Setpoints BIN see F228 56 57 Binary Bit 1 See selection 54 55 above 58 59 Binary Bit 2 See selection 54 5...

Page 200: ...hes the speed at which the drive terminates its output and routes commercial power to the motor 104 105 Frequency Priority Activation allows for the frequency control to be switched from the frequency command source selected as Frequency Mode 1 to Frequency Mode 2 This function is enabled by setting the Reference Priority Selection to Frequency Source Priority Switching and is located at Program F...

Page 201: ...otor and normal motor operations resume The Braking Release function is primarily used at startup but may be used when the brake is applied while the motor is running 130 131 System Consistent Sequence BA braking answer This setting is required when the Braking Release function is used The function of this input terminal is to receive the returned the status of the braking system The returned stat...

Page 202: ...setting 150 DC Bus Voltage Output Voltage Analog 1 default setting Post compensation Frequency Analog 2 default setting Maximum Frequency Speed Feedback realtime Speed Feedback 1 sec filter Torque 150 Torque Command Internal Torque Base Torque Current Excitation Current PID Feedback Value Maximum Frequency Motor Overload Ratio Motor Overload Trip Point Setting ASD Overload Ratio ASD Overload Trip ...

Page 203: ...t 14 Over Torque Alarm 45 Error Code Output 6 6 bit error output 15 Braking Resistor Overload Alarm 46 Designated Data Output 1 7 bit transmission output 16 Emergency Off Active 47 Designated Data Output 2 7 bit transmission output 17 Retry Active 48 Designated Data Output 3 7 bit transmission output 18 Pattern Operation Switching Output 49 Designated Data Output 4 7 bit transmission output 19 PID...

Page 204: ...ot return to its normal operating level within a specified time the ASD Faults and a Trip is incurred Fault and Trip are sometimes used interchangeably A Trip is a safety feature and is the result of a Fault that disables the ASD system in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnitude Current Volt...

Page 205: ...t error conditions and only convey active system functions to the user Table 17 HX7 ASD User Notification Codes Keypad Display Function Description Atn Autotune active Atn indicates that the Autotune function is active If the initial Autotune fails for any reason an automatic retry is initiated if Other is selected at F413 Atn2 indicates that an Autotune retry is active for the duration of the aut...

Page 206: ...rminated and a brake may be applied if so configured Stop Reset pressed twice at the keypad EOFF command received remotely ASD reset required MOFF Main Undervoltage Undervoltage condition at the 3 phase AC input to the ASD Low 3 phase commercial power voltage too low OC Over Current ASD output current greater than F601 setting Defective IGBT U V or W ASD output to the motor is connected incorrectl...

Page 207: ... is above the specified range Decel time is too short Voltage spikes at the 3 phase input install inductive filter DBR required DBR resistance value is too high DBR function is turned off Overvoltage Stall feature is turned off System is regenerating Load instability Disable the Ridethrough function F302 OT Overtorque Torque requirement in excess of the setting of F616 or F617 for a time longer th...

Page 208: ... small too long or is being housed in a cable tray with other cables that are producing an interfering EMF Motor is running during the Autotune function Communication Error Communication malfunction Improper or loose connection Improper system settings Control Power Undervoltage This fault is caused by an undervoltage condition at the 5 15 or the 24 VDC supply 3 phase input voltage low CPU Fault C...

Page 209: ... wiring at the ASD output to the motor Low Current Improper Low Current detection level setting Main Board EEPROM Fault Internal EEPROM malfunction Motor Overload V f setting needs to be adjusted Motor is locked Continuous operation at low speed Load requirement exceeds ability of the motor Startup frequency setting adjustment required No Fault No active faults Option Fault Optional device malfunc...

Page 210: ...uctuations ASD is operating at an elevated temperature ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during a fixed speed run or if during a fixed speed run the ASD overheats On ASDs that are greater than 100 HP it occurs when the ASD current exceeds 320 of the rated FLA on a fixed speed run Overheat Cooling fan inoperative Ventilation openings are obstructed Internal th...

Page 211: ...he F631 setting RAM Fault Internal RAM malfunction ROM Fault Internal ROM malfunction Sink Source Setting Error Improperly positioned Sink Source jumper on the control board or on an option device Sink Source configuration of an option device is incorrect Torque Proving Fault Lift First Pulse Count F743 adjustment required Typeform Error Firmware information typeform loaded into the Gate Driver bo...

Page 212: ... view the recorded trip information for a given trip number The monitored parameters are listed in Table 20 as At trip Recorded Parameters parameter readings at the time that the trip occurred Table 20 HX7 ASD Trip History Record Parameters RTC option required At trip Recorded Parameters Trip records that are assigned zero and one are comprised of the full list of monitored parameters 32 Trip reco...

Page 213: ... Restore Factory Defaults Trip Record at Monitor Screen The at trip condition of the last incurred trip may be viewed at the Monitor screen see pg 56 The Monitor screen at trip record is erased when the ASD is reset and may be viewed without the use of the RTC option Clearing a Trip Once the cause of the trip has been corrected performing a Reset re enables the ASD for normal operation The record ...

Page 214: ...hase With or without a Sine Wave Filter The associated part numbering scheme for a given configuration is defined in the section titled Ordering Information on pg 206 The NEMA 3R and IP56 versions are designed for outdoor applications Outdoor systems are painted white indoor systems are painted ANSI 61 gray The HX7 ASD has a 1 0 service factor and includes input fuses an input circuit breaker a lo...

Page 215: ...t Temp Spec Configuration Options Revision 4 480 VAC 660 66 kVA 830 83 kVA 11K 110 kVA 13K 130 kVA 16K 163 kVA 20K 200 kVA 26K 260 kVA 39K 390 kVA 45K 454 kVA 51K 518 kVA 51K40 518 kVA 60K 600 kVA 70K 700 kVA 81K 815 kVA 93K 932 kVA 93K40 932 kVA 10L 1000 kVA 10L40 1000 kVA 12L 1200 kVA 14L40 1400 kVA 15L40 1500 kVA 40 C or 50 C if blank CB NEMA 3R 6 Pulse CC NEMA 3R 12 Pulse CB1 NEMA 1 6 Pulse CC...

Page 216: ...NEMA 1 and NEMA 3R listed Table 22 6 and 12 Pulse Non Sine Wave Enclosure Dimensions Model Number HX7 C4 NEMA 1 NEMA 3R Figure Shipping Weight Lbs kg Figure Shipping Weight Lbs kg 660 Figure 27 1000 454 Figure 31 1000 454 830 11K 13K 16K 20K 26K Figure 28 1200 544 Figure 32 1200 544 39K 45K 51K40 51K Figure 29 2000 908 Figure 33 2000 908 60K 70K 81K 93K Figure 30 3500 1588 10L 12L Figure 34 3500 1...

Page 217: ...1 NEMA 3R Figure Shipping Weight Lbs kg Figure Shipping Weight Lbs kg 660 N A N A 830 11K 13K 16K 20K Figure 35 1500 680 Figure 39 1500 680 26K Figure 36 1900 862 Figure 40 2000 907 39K 45K 51K40 51K Figure 37 3000 1406 Figure 41 3000 1406 60K 70K 81K 93K40 10L40 93K Figure 38 5000 2268 Figure 42 5000 2268 10L 12L 14L40 15L40 ...

Page 218: ...able 24 18 Pulse Sine Wave and Non Sine Wave Enclosure Dimensions Model Number HX7 C4 Figure Shipping Weight Lbs kg 660 Figure 43 2550 830 11K 13K 16K 20K Figure 44 2550 26K Figure 45 3425 39K 3650 45K 3900 51K40 51K Figure 46 5600 60K 5700 70K 5775 ...

Page 219: ...210 HX7 ASD Installation and Operation Manual Figure 27 66 200 kVA Non Sine Wave NEMA 1 Enclosure ...

Page 220: ...HX7 ASD Installation and Operation Manual 211 Figure 28 260 518 kVA Non Sine Wave NEMA 1 Enclosure ...

Page 221: ...212 HX7 ASD Installation and Operation Manual Figure 29 518 1000 kVA Non Sine Wave NEMA 1 Enclosure ...

Page 222: ...HX7 ASD Installation and Operation Manual 213 Figure 30 1200 1500 kVA Non Sine Wave NEMA 1 Enclosure ...

Page 223: ...214 HX7 ASD Installation and Operation Manual Figure 31 66 200 kVA Non Sine Wave NEMA 3R Enclosure ...

Page 224: ...HX7 ASD Installation and Operation Manual 215 Figure 32 260 518 kVA Non Sine Wave NEMA 3R Enclosure ...

Page 225: ...216 HX7 ASD Installation and Operation Manual Figure 33 518 1000 kVA Non Sine Wave NEMA 3R Enclosure ...

Page 226: ...HX7 ASD Installation and Operation Manual 217 Figure 34 1200 1500 kVA Non Sine Wave NEMA 3R Enclosure ...

Page 227: ...218 HX7 ASD Installation and Operation Manual Figure 35 200 kVA Sine Wave NEMA 1 Enclosure ...

Page 228: ...HX7 ASD Installation and Operation Manual 219 Figure 36 260 518 kVA Sine Wave NEMA 1 Enclosure ...

Page 229: ...220 HX7 ASD Installation and Operation Manual Figure 37 518 1000 kVA Non Sine Wave NEMA 1 Enclosure ...

Page 230: ...HX7 ASD Installation and Operation Manual 221 Figure 38 932 1500 kVA Sine Wave NEMA 1 Enclosure ...

Page 231: ...222 HX7 ASD Installation and Operation Manual Figure 39 200 kVA Sine Wave NEMA 3R Enclosure ...

Page 232: ...HX7 ASD Installation and Operation Manual 223 Figure 40 260 518 kVA Sine Wave NEMA 3R Enclosure ...

Page 233: ...224 HX7 ASD Installation and Operation Manual Figure 41 518 1000 kVA Sine Wave NEMA 3R Enclosure ...

Page 234: ...HX7 ASD Installation and Operation Manual 225 Figure 42 932 1500 kVA Sine Wave NEMA 3R Enclosure ...

Page 235: ...226 HX7 ASD Installation and Operation Manual Figure 43 66 163 kVA 18 Pulse Enclosure ...

Page 236: ...HX7 ASD Installation and Operation Manual 227 Figure 44 200 kVA 18 Pulse Enclosure ...

Page 237: ...228 HX7 ASD Installation and Operation Manual Figure 45 260 518 kVA 18 Pulse Enclosure ...

Page 238: ...HX7 ASD Installation and Operation Manual 229 Figure 46 518 700 kVA 18 Pulse Enclosure ...

Page 239: ...evel Max 71 79 0 94 8 50 122 50 122 N A 1 830 83 75 90 100 120 0 11K 110 100 120 133 159 6 13K 130 125 140 156 187 2 16K 163 150 176 196 235 2 20K 200 200 217 241 289 2 1 26K 260 250 282 313 357 6 39K 390 350 422 469 562 8 45K 454 400 491 546 655 2 51K40 518 500 561 623 747 6 40 104 51K 518 500 561 623 747 6 50 122 2 2 60K 600 600 650 722 866 4 70K 700 700 758 842 1010 4 81K 815 800 1078 980 1176 ...

Page 240: ...th the ASD Application specific applicables wire insulation type conductor material and local and regional regulations are but a few of the considerations when selecting the actual lug and wire type to be used with the ASD Note Cable specifications take full load current and breaker lug accommodations into consideration Although the following cable suggestions take current ratings into considerati...

Page 241: ...0 N A 2 4 500 N A 1 1000 20 3 Core Shield 18 2 Core Shield 830 1 11K 1 0 300 2 14 1 AND 12 2 0 1 13K 1 0 300 1 16K 1 20K 2 250 OR 1 600 Shipped with bulk head terminal 1 1000 2550 26K 2 1 250 OR 1 600 2 6 350 1 1200 3425 39K 3 3 0 500 2 3 0 250 2 4 500 1 1200 3650 45K 1 1200 3900 51K40 1 Note For Lug Size values the non parenthesized number indicates the quantity of cables to be used for the paren...

Page 242: ...500 2 2 0 350 4 1 0 750 4 1 0 750 2 2 500 2 2000 5600 20 3 Core Shield 18 2 Core Shield 60K 2 2000 5700 70K 4 3 0 500 2 2000 5775 81K N A 3 2000 93K40 3 10L40 3 93K 4 3 0 500 3 3 0 500 N A 4 1 0 750 2 4 500 3 3500 10L 3 12L 4 1 0 750 3 14L40 6 1 0 750 4 3 0 500 6 1 0 750 3 15L40 3 Note For Lug Size values the non parenthesized number indicates the quantity of cables to be used for the parenthesize...

Page 243: ...es rotational speed and or directional information The Encoder is mounted on the motor shaft or the shaft driven equipment ASD Multicom Option Board Note Multicom boards are identified as ASD Multicom A B F etc A Incorporates the Modbus Profibus or Device Net communications protocol for system control and is able to receive and process Vector Control feedback B Provides a line driver and open coll...

Page 244: ...tal unit quantity two minimum MAIN CAPS CA 30122 6 30122 8 30122 10 30122 14 47279 6 47279 8 RECT REC1A 40227 3 40227 4 40227 3 43919 3 IGBT 62076 3 61694 6 PC40200P600 6 PC40200P600 12 PC40200P600 18 RESISTOR RP RN 35489 30634 2 30634 3 37580 FAN FAN2 4 00224 00226 FAN1 PC50050P509 58938 CONTACTOR MS1 42337 42338 42676 42768 51973 51958 DC BUS FUSE FU2 00625 00626 00628 44272 2 43855 2 43862 2 37...

Page 245: ...tity per unit is three or more then the suggested spare parts inventory is one third of the total unit quantity two minimum MAIN CAPS CA 37568 RECT REC1A PC40316P20 12 IGBT PC40200P600 12 PC40200P600 18 RESISTOR RP RN PC41490P038 FAN FAN11 12 00226 FAN1 2 58938 CONTACTOR MS2 PC18720P013 MS1 PC18701P005 PC18701P026 DC BUS FUSE FUP FUN 37578 4 47244 4 FA 52751 3 52751 4 CPT FUSE 8FU3 PC26130P033 INP...

Page 246: ...ty per unit is three or more then the suggested spare parts inventory is one third of the total unit quantity two minimum MAIN CAPS CA 37568 RECT REC1A PC40316P260 18 IGBT PC40200P600 12 PC40200P600 18 RESISTOR RP RN PC41490P038 FAN FAN11 12 00226 FAN1 3 58938 CONTACTOR MS2 PC18720P013 MS1 PC187019026 PC18701P025 DC BUS FUSE FUP FUN 37578 6 47244 6 FA 52751 3 52751 4 CPT FUSE 8FU3 PC26130P034 INPU...

Page 247: ...G B 45K C P4FX A A A A G C 51K C P4FX A A A A G C 51K40 C P4FX A A A A G C 60K C P4EX A G C 70K C P4EX A G C 81K C P4FX A G C 93K C P4FX A G C 93K40 C P4FX A G C 10L C P4FX A G C 10L40 C P4FX A G C 12L C P4FX A G C 14L40 C P4FX A G C 15L40 C P4FX A G C The following PCBs are common to the above listed typeforms Terminal Board 48570A 4 to 20 mA PCB 50611A Parenthesized are the total quantities per ...

Page 248: ...ing 178 Analog 2 Terminal Adjustment 179 Analog 2 Terminal Setting 179 Analog Filter 62 Analog In Functions 61 Analog Input Filter 104 Analog1 68 Analog2 68 ASD Multicom Option Boards 234 ASD Number 184 ASD Overload 199 ASD7 SIM2 234 ASD BPC 234 ASD CAB PC 234 ASD ISO 1 234 ASD NANOCOM 33 ASD side Switching Wait Time 134 ASD TB1 AC1 234 At Frequency Powerline Switching 134 Atn 196 At trip Recorded...

Page 249: ...m V f Five Point Setting 3 Frequency 98 Custom V f Five Point Setting 3 Voltage 98 Custom V f Five Point Setting 4 Frequency 98 Custom V f Five Point Setting 4 Voltage 99 Custom V f Five Point Setting 5 Frequency 99 Custom V f Five Point Setting 5 Voltage 99 Customer Support 2 D Date and time setting 59 dbOn 196 DC Braking 63 DC Bus Undervoltage 199 DC Fuse Open 199 DC Injection Braking Current 11...

Page 250: ...emory Fault 200 FLB 28 FLB terminal 31 FLC 28 FLC terminal 31 FM 28 68 FM terminal 30 FM Terminal Adjustment 74 FM Terminal Assignment 73 Forward Speed Limit Input 145 Forward Speed Limit Level 145 FP 28 FP terminal 30 FP Terminal Adjustment 179 FP Terminal Setting 179 FP Terminal Settings 61 Frequency Command Source 55 Frequency Control 69 Frequency Control Selections 49 Frequency Display Resolut...

Page 251: ...ith ST 169 J Jog Run Frequency 121 Jog Settings 62 Jog Setup Using the Control Terminal Strip 121 Jog Setup Using the EOI 121 Jog Stop Control 122 Jump Frequencies 69 Jump Frequency 1 122 Jump Frequency 1 Bandwidth 122 Jump Frequency 2 122 Jump Frequency 2 Bandwidth 122 Jump Frequency 3 123 Jump Frequency 3 Bandwidth 123 Jump Frequency Processing 123 K Keypad Bezel Mounting Dimensions 43 Keypad Be...

Page 252: ...otor Braking 19 Motor Capacity 55 142 Motor Characteristics 17 Motor Connection Diagram 25 Motor Constant 1 primary resistance 141 Motor Constant 2 secondary resistance 142 Motor Constant 3 exciting inductance 142 Motor Constant 3 Enable 143 Motor Constant 4 load inertia 142 Motor Constant 5 leakage inductance 142 Motor Counter Data 138 Motor Current Rating 54 Motor Overload 200 Motor Overload Tri...

Page 253: ...s Pattern Run 163 Pattern 10 Characteristics Pattern Run 164 Pattern 11 Characteristics Pattern Run 164 Pattern 12 Characteristics Pattern Run 165 Pattern 13 Characteristics Pattern Run 165 Pattern 14 Characteristics Pattern Run 165 Pattern 15 Characteristics Pattern Run 165 Pattern 2 Characteristics Pattern Run 164 Pattern 3 Characteristics Pattern Run 164 Pattern 4 Characteristics Pattern Run 16...

Page 254: ...form Initialization 180 Proportional P Gain 135 Proportional Integral Derivative PID 135 Protection Parameters 63 64 PtSt 198 Pulse Width Modulation 17 PWM Carrier Frequency 125 Q Qualified Personnel 2 R R 28 R Input Terminal Assignment 84 R Input Terminal Delay 90 R terminal 29 R F Priority Selection 82 R L1 24 RAM Fault 202 Reach Settings 61 Realtime Clock Setup 59 Reference Priority Selection 1...

Page 255: ... Rating 230 Short Circuit Detect Pulse 64 Short Circuit Test 170 Short Circuit Test Duration 170 Signal Words 1 Sink Source Setting Error 202 Sink Source Switching 33 Soft Stall 78 Soft Stall Enable 64 Soft Start 64 Spare Parts Listing 235 S pattern 1 155 S pattern 2 155 S Pattern Lower Limit Adjustment 156 S Pattern Upper Limit Adjustment 156 Special Control Parameters 69 Special Parameters 70 Sp...

Page 256: ...ip 173 Undervoltage Ridethrough 64 Up Key 39 Upper Deviation Limits 135 Upper Limit Frequency 53 76 Upper Limit Frequency Adjustment 175 Use Speed Mode 138 User Notification Codes 199 User Notification codes 195 Utility Parameters 60 V V Phase Short Circuit 202 V f Adjustment 70 V f Adjustment Coefficient 97 V f Five Point Setting 70 V f Group 180 V f Pattern 77 V T2 24 Vector Motor Model 68 Vecto...

Page 257: ...BA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 5807 US 800 231 1412 CAN 800 872 2192 MEX 01 800 527 1204 FAX 713 466 8773 http www toshiba com ind Printed in the U S A ...

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