Toshiba G9000 SERIES Installation And Operation Manual Download Page 39

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G9000 Installation and Operation Manual

FIGURE 2.3.1

Startup/Shutdown Guidance

FIGURE 2.3.2

Startup guidance

FIGURE 2.3.3

Shutdown guidance

Follow Startup/Shutdown guidance accordingly.

B) MEASUREMENT MENU

(FIGURES 2.4.1 to 2.4.3)

This screen shows details of measured values. Input and Output values are displayed. During

Battery operation, Remaining battery power and Run time are also displayed.

FIGURE 2.4.1

Input values

Summary of Contents for G9000 SERIES

Page 1: ...UNINTERRUPTIBLE POWER SYSTEM UPS G9000 SERIES INSTALLATION AND OPERATION MANUAL 480 480 V 80 100 160 225 300 500 750 kVA Document 4GBA0012 Rev E P N 61480 008 January 2013 ...

Page 2: ...G9000 Installation and Operation Manual ...

Page 3: ...G9000 Installation and Operation Manual G9000 SERIES INSTALLATION AND OPERATION MANUAL 480 480 V 80 100 160 225 300 500 750 kVA Document No 4GBA0012 Rev E P N 61480 008 January 2013 ...

Page 4: ...G9000 Installation and Operation Manual ...

Page 5: ... or mechanical modifications to this equipment without prior written consent of TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life IMPORTANT NOTICE UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1 800 ...

Page 6: ...ther product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or...

Page 7: ...TTON Emergency Power Off button 7 27 2 3 LIQUID CRYSTAL DISPLAY 8 28 2 3 1 Menu 28 2 3 2 Input Power Failure 32 2 3 3 Fault Indication 32 2 4 EXTERNAL SIGNAL TERMINAL BLOCK 34 2 5 RemotEyeII INTRODUCTION 39 3 INSTALLATION AND OPERATION 45 3 1 TRANSPORTATION AND INSTALLATION 45 3 2 INSTALLATION PROCEDURE 45 3 3 PROCEDURE FOR CABLE CONNECTIONS 46 3 4 OPERATING PROCEDURES 70 4 RESPONSE TO UPS FAILURE...

Page 8: ...2 Table 1 5 b Typical efficiencies at various loads 24 Table 1 5 c MTBF and MTTR 24 Table 1 6 Rating of contactors breakers and fuses 25 Table 2 1 Parts list for UPS monitoring 43 Table 3 1 How to transport and install the system 45 Table 3 2 List of UPS weights lbs 45 Table 3 3 Maximum permitted fault current 46 Table 3 4 Recommended cable sizes 49 Table 3 5 Crimp type compression lug 50 Table 6 ...

Page 9: ...ance 29 Figure 2 4 1 Input values 29 Figure 2 4 2 Output values 30 Figure 2 4 3 Values in battery operation 30 Figure 2 5 1 Remote local operation select 30 Figure 2 5 2 Date time adjustment 30 Figure 2 6 1 Log menu 31 Figure 2 6 2 Event log 31 Figure 2 6 3 Battery log 31 Figure 2 7 1 Main screen battery operation 32 Figure 2 7 2 Measurement screen battery operation 32 Figure 2 8 Main screen fault...

Page 10: ...d landing cabinet 300kVA 58 Figure 3 4 2 Bus bar connection between main cabinet and landing cabinet 500kVA 59 Figure 3 4 3 Bus bar connection between main cabinet and landing cabinet 750kVA 60 Figure 3 5 Power wire control wire inter connect between UPS and battery 61 Figure 3 6 Power wire connections parallel system configuration 62 Figure 3 7 1 Power and control wire connections for 4 units in ...

Page 11: ...ous situation or condition which could result in personal injury or death if not avoided Caution A caution symbol shows potentially hazardous situation or condition which could result in personal injury or equipment damage if not avoided Note A Note symbol shows the information the user or the service personnel should observe during the UPS operation or service work Prohibit A prohibit symbol show...

Page 12: ...PS Please read this manual carefully and retain it for future reference 1 1 1 1 1 1 1 1 This manual contains important instructions for the G9000 SERIES Uninterruptible Power Supply Systems that should be followed during installation and maintenance of the UPS and batteries Lethal voltages exist within the equipment during operation Observe all warning and cautions in this manual Failure to comply...

Page 13: ...pment that could affect human lives Life support equipment artificial dialysis incubators etc Toxic gas or smoke eliminators Equipment that must be provided under fire laws construction standards or other ordinances Equipment equivalent to the above Special considerations are required when applying this UPS to the equipment that affect human safety and or maintain public services Equipment to supe...

Page 14: ...e humidity The relative humidity must be held between 5 and 95 There must be no condensation due to temperature changes 4 Altitude This equipment must not be applied at altitude that exceeds 2250m 7380ft above seal level 5 Dust Dust in the room where the UPS is installed must not exceed normal atmospheric dust levels In particular that dust should not include iron particles oils or fats or organic...

Page 15: ...ac Bypass Rating Aac Breaker A 80 480 96 125 100 480 120 150 160 480 192 250 225 480 271 350 300 480 361 500 500 480 601 800 750 480 902 1200 AC input and AC output overcurrent protection and disconnect devices shall be field supplied and installed The DC circuit breaker MCCB shall be field supplied and installed The overcurrent protection device should be installed in the Battery cabinet and rate...

Page 16: ...power from the UPS battery permits the orderly shutdown of equipment supported by the UPS The UPS is simple to start up operate and maintain The G9000 SERIES UPS is available in seven kVA sizes 80 100 160 225 300 500 750 kVA Specifications for each kVA model appear in Section 1 5 The principles of operation described herein are applicable to all models This manual provides an overview of the G9000...

Page 17: ...controls necessary to convert DC power from the Converter Charger or the battery to AC power required by the critical load CONVERTER CHARGER The UPS components which contain the equipment and controls necessary to convert input AC power to regulated DC power required for battery charging and for supplying power to the Inverter STATIC TRANSFER SWITCH The device which connects the critical load to t...

Page 18: ...tput Power Flow Not in Use UPS Module Battery Cabinet CB User supplied MCCB CB2 External Battery CB3 CB CHARGER During normal operation the path through the UPS inverter is used to power the load In Figure 1 1 input AC power is converted to DC by the Converter DC power is utilized to charge the UPS battery and to provide power to the Inverter The Inverter converts the DC power to clean AC power to...

Page 19: ... CB3 CB Static Transfer Switch CHARGER Figure 1 2 shows the Internal Bypass line is a Hard wired line through 52S which supplies the critical load with unconditioned bypass input power Upon switching to the Internal Bypass line the Static Transfer Switch line through CB3 herein after STS contactor CB3 supplies the power immediately and then the Internal Bypass line through 52S supplies the power I...

Page 20: ...NVERTER INVERTER 52C Output Power Flow Not in Use UPS Module Battery Cabinet CB User supplied MCCB CB2 External Battery CB3 CB CHARGER Figure 1 3 shows that in the event of AC input source failure or interruption the UPS Converter s will de energize and the UPS battery s will immediately discharge and supply DC power to the Inverter to maintain continuous AC power to the load This operation will c...

Page 21: ...d the Inverter s is automatically restarted without operator intervention Load is automatically assumed by the inverter without operator intervention s In the case of the Parallel Operation The power drawn by the load is equally shared between all UPS regardless of the presence or absence of the UPS that is are in battery operation or not whenever the system is in the Parallel Operation ...

Page 22: ...8 Parallel I F PCB IFAU 08 Item 9 AC input AC output DC input terminal is not shown in Figure 1 4 1 Refer to Figure 3 2 1 FIGURE 1 4 2 UPS Parts Location 160 225kVA UPS module Front View CPMC CPMS EMB 88F Inverter Converter Charger Unit 5 Relay PCB RYAU 09 4 Main PCB UPGR M 7 Parallel control PCB TLCR C Ground Fault Sensor FDAU 04 CB3 10 Grounding Bar E 52C 52S CB1 3 External I F PCB IOAU 09 2 Dis...

Page 23: ...on Connector 2 Display PCB DPAU 81 1 LCD Touch Panel Monitor Display 5 Power Supply PCB PSAU 73 Ground Fault Sensor FDAU 04 Power Supply PCB PSAU 60 c UPS cabinet Front Inside View 9 AC Input A B C 9 Bypass Input A40 B40 C40 9 DC Input BP BN 9 AC Output A50 B50 C50 52C CPMS CB3 52S CB1 CPMC 3 External I F PCB IOAU 09 EMB Converter Unit Chopper Unit Inverter Unit AC Capacitors Item 10 Grounding bar...

Page 24: ...munication Connector 1 LCD Touch Panel Monitor Display 4 Main PCB UPGR M 2 Display PCB DPAU 81 Power Supply PCB PSAU 60 c UPS cabinet Front Inside View 9 AC Input A B C 9 Bypass Input A40 B40 C40 9 DC Input BP BN 9 AC Output A50 B50 C50 52C CPMS CPMC EMB CB3 52S 3 External I F PCB IOAU 09 CB1 AC Capacitors Inverter Unit Converter Unit Chopper Unit AC Capacitors Item 10 Grounding bar is not shown i...

Page 25: ...el Monitor Display 4 Main PCB UPGR M 2 Display PCB DPAU 81 6 External Communication Connector c UPS cabinet Front Inside View 52C CPMS EMB 5 Power Supply PCB PSAU 73 CB3 52S CB1 3 External I F PCB IOAU 09 9 AC Input A B C 9 Bypass Input A40 B40 C40 9 DC Input BP BN 9 AC Output A50 B50 C50 AC Capacitors Inverter Unit Converter Unit Chopper Unit AC Capacitors CPMC Item 10 Grounding bar is not shown ...

Page 26: ...tion Manual FIGURE 1 5 Display PCB DPAU 81 CNV SW switch 11 SW1 RESET switch START button STOP button 12 SW5 TEST switch 13 SW6 MAINTENANCE button FIGURE 1 6 External I F PCB IOAU 09 17 External contact signal terminal block TN1 TN2 ...

Page 27: ... 1 7 2 Parallel I F PCB IFAU 09 300 750kVA DAS 8S ON OFF 1 8 CN99 CN98 TLAIN TLBIN CA1IN CA2IN CB1IN CB2IN DAS 8S ON OFF 1 8 CN941 CA1OUT CA2OUT CB1OUT CB2OUT CN97 CN96 TLAOUT TLBOUT COUT CIN TLOUT TLIN CN942 CN943 CN944 CN951 CN952 CN953 CN954 IFAU 08 TLIN CN96 TLOUT CN95 CBIN CBOUTCAIN CAOUT CN94 ...

Page 28: ... Monitor Display indicates power flow measured values and fault and error messages via user selectable display screens Refer to FIGURE 2 1 for details 2 Display PCB DPAU 81 Figure 1 5 Switches on DPAU 81 board FOR SERVICE PERSONNEL ONLY 11 SW1 RESET switch 12 SW5 TEST switch 13 SW6 MAINTENANCE switch 3 External I F PCB IOAU 09 Figure 1 6 Signal I F on IOAU 09 board 17 External contact signal termi...

Page 29: ...4 for details 9 AC input AC output DC input terminal Refer to Figures 3 2 1 to 3 2 4 3 3 1 to 3 3 3 3 4 1 to 3 4 3 for details 10 Grounding Bar E 11 RESET switch FOR SERVICE PERSONNEL ONLY This switch resets errors resulting from alarm conditions 12 TEST switch FOR SERVICE PERSONNEL ONLY This switch changes system operation to the test mode 13 MAINTENANCE switch FOR SERVICE PERSONNEL ONLY This swi...

Page 30: ...the inside of the UPS front door TABLE 1 3 Power Specifications Rated output Power Input voltage 3 phase 3 wire Bypass input voltage 3 phase 3 wire Output voltage 3 phase 3 wire 80kVA 72kW 100kVA 90 kW 160kVA 144kW 225kVA 202 5kW 300kVA 300kW 500kVA 500kW 750kVA 750kW 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V 480V ...

Page 31: ... 2 260 1 025 31 7 BOTTOM TOP LEFT 500 70 9 1800 32 7 830 6 80 7 2 050 3 360 1 525 52 8 BOTTOM TOP LEFT 750 90 6 2300 32 7 830 6 80 7 2 050 4 250 1 928 79 2 BOTTOM TOP LEFT b Packing Dimension UPS kVA Width in mm Depth in mm Height in mm Gross Weight lbs kg 80 37 0 940 44 1 1 120 87 4 2 220 1 014 460 100 37 0 940 44 1 1 120 87 4 2 220 1 014 460 160 42 5 1 080 40 2 1 020 87 75 2 229 1 312 595 225 42...

Page 32: ...4 A 255 A 286 A 376 A 404 A 626 A 673 A 939 A 1010 A Input Current Limiter 111 Full Load Input Current 108 Full Load Input Current Reflected Current THDi 3 max at 60 100 load no input filter required 6 max at 25 59 load No Load Static Loss 1187 W 1187 W 1470 W 1646 W 2653 W 3905 W 5808 W STATIC BYPASS INPUT Configuration 3 phase 3 wire Voltage 480 V 10 Frequency 60 Hz 5 Bypass Overload 1000 for 1 ...

Page 33: ... 5 Hz s selectable in 1 Hz s increments Frequency Regulation 0 01 in free running mode Phase Displacement 1 100 Balanced Load 3 100 Unbalanced Load Output Current 96 A 120 A 192 A 271 A 361 A 601 A 902 A Power Factor 0 9 0 9 Lagging to 0 95 Leading within output kW rating Unity Overload Capacity 125 for 2 minutes 150 for 60 seconds 125 for 10 minutes 150 for 60 seconds Withstand Rating 65 000 A wi...

Page 34: ...Monitoring Optional SNMP MODBus RTU MODBus TCP BACNET METASYS Display LCD Touch Panel for Local Monitoring Operation and Control TABLE 1 5 b Typical UPS Efficiencies at Various Loads UNIT Full Load 20 40 60 80 100 80 kVA 92 5 94 3 95 0 95 2 95 8 100 kVA 92 5 94 3 95 0 95 2 95 8 160 kVA 94 7 95 7 96 2 96 5 96 5 225 kVA 94 9 96 2 96 5 96 5 96 5 300 kVA 94 4 96 3 96 9 97 0 97 0 500 kVA 94 8 96 7 97 0...

Page 35: ...ypass breaker Recommended 125A 150A 250A 350A 500A 800A 1200A User supply OPTION AC output breaker Recommended 125A 150A 250A 350A 500A 800A 1200A Fuses FCU FCV FCW FCR FCS FCT DC fuse 315A 690V 315A 690V 200A 690V 200A 690V 450A 690V 630A 690V 800A 690V FPU FPV FNU FNV DC fuse 200A 690V 200A 690V 350A 690V 350A 690V 450A 690V 630A 690V 800A 690V FPR FPS FPT FPW FNR FNS FNT FNW DC fuse 450A 690V 6...

Page 36: ...allation and Operation Manual 2 OPERATOR CONTROLS AND INDICATORS The G9000 Series operator controls and indicators are located as follows Door exterior FIGURE 2 1 Operation Display Panel Front panel 8 3 2 1 7 4 5 6 ...

Page 37: ...vices by static bypass Indicates the state of bypass transfer switch 52S 4 Overload OVERLOAD orange Illuminates in overload condition 5 LCD fault LCD FAULT red Illuminates when LCD is not responding 6 UPS fault UPS FAULT red Annunciator intermittent or constant tones Illuminates when an error occurs in the system In this case the details of the error are indicated on the display panel 2 2 EPO BUTT...

Page 38: ...user to verify the status and operation of the UPS Module FIGURE 2 2 Main screen The following will be displayed when the START STOP key on the MAIN MENU is pressed Jump into OPERATION MENU 1 Startup Shutdown Guidance FIGURES 2 3 1 to 2 3 3 The display indicates the Startup and Shutdown guidance for the UPS system If this operation is PIN protected the user is required to enter the security PIN be...

Page 39: ...ce FIGURE 2 3 3 Shutdown guidance Follow Startup Shutdown guidance accordingly B MEASUREMENT MENU FIGURES 2 4 1 to 2 4 3 This screen shows details of measured values Input and Output values are displayed During Battery operation Remaining battery power and Run time are also displayed FIGURE 2 4 1 Input values ...

Page 40: ...prompts the user to select a whether the start stop operation will be performed by local or remote operation b date time adjustment c battery equalizing charge The battery equalizing charge operation key will appear when battery equalizing charge is set up Setup is based on battery type FIGURE 2 5 1 Remote Local operation select FIGURE 2 5 2 Date Time adjustment ...

Page 41: ... EVENT LOG and BATTERY LOG Pressing the EVENT LOG icon up to 50 condition operation records will be displayed Press or button for page turning Pressing the BATTERY LOG icon Number of battery operations and Summed battery operation time are displayed FIGURE 2 6 1 Log menu FIGURE 2 6 2 Event log FIGURE 2 6 3 Battery log ...

Page 42: ...attery Discharge announcement is displayed when the battery end voltage is reached At this time the inverter will perform an electronic shutdown to prevent battery loss of life typical from extreme deep discharge conditions When the input power is restored the inverter will automatically restart to power the load and the batteries will be simultaneously recharged The End of Battery announcement is...

Page 43: ...ximum of 10 faults are displayed at one time If an input power failure occurs during a fault condition the fault indication and input power failure announcement are alternatively displayed at 5 second intervals FIGURE 2 9 Message screen 2 SILENCE ALARM This icon will appear when a failure occurs The audible alarm announcing the failure can be silenced by pressing this icon ...

Page 44: ...programmable but factory default settings are shown in Figure 2 10 1 Adding same external I F PCB IOAU 09 doubling signal outputs is applicable for OUT1 to OUT8 FIGURE 2 10 1 External Signal Terminal Block NEC Class2 TN2 SUMMARY ALARM Triggers on fault alarm only OUT2 LOAD ON INVERTER OUT3 BATTERY OPERATION OUT4 CONVERTER OPERATION OUT5 BATTERY LOW VOLTAGE OUT6 OVERLOAD OUT1 LOAD ON BYPASS UPS 1 3...

Page 45: ...erminal Block NEC Class2 TN1 User supplied dry contact IN3 BATTERY TEMP HIGH IN1 REMOTE INVERTER START IN2 REMOTE INVERTER STOP REMOTE EPO IN4 POWER DEMAND UPS CB2 UVR CB2 AX 52L AX 1 3 5 7 9 19 17 15 13 11 2 4 6 8 10 20 18 16 14 12 Battery Breaker Panel Load Circuit Breaker ...

Page 46: ...1 Activated when the power is supplied from the static bypass input Terminals 5 to 6 Load on Inverter contact OUT2 Activated when the power is supplied by the inverter Terminals 7 to 8 Battery Operation contact OUT3 Activated when the battery is operating following an AC power failure Terminals 9 to 10 Converter Operation contact OUT4 Activated when the converter is operating Terminals 11 to 12 Ba...

Page 47: ...vide external dry contact accordingly Do not apply voltages to remote access input terminals Damage to UPS may result Refer to Figure 2 12 for a typical wiring configuration Although this figure applies to the remote start stop terminals the same wiring arrangement is used for emergency stop power demand and battery temperature high FIGURE 2 12 Remote Start Contact Connections Start Relay Coil cur...

Page 48: ...erature conditions External thermocouple is user supplied Terminals 13 to 14 Power Demand Command contact input IN4 This contact is used to control the input power Power demand is turned ON when the contact is closed and power demand is turned OFF when the contact is open The Power demand function is custom designed by the factory to match the users specific system specifications Contact the facto...

Page 49: ...ol HTTP methods The RemotEyeII module is installed at the rear of the front door in G9000 UPS units The configuration of the RemotEyeII is shown in FIGURE 2 13 1 80 225kVA FIGURE 2 13 2 300kVA and FIGURE 2 13 3 500 750kVA FIGURE 2 13 1 Configuration of the RemotEyeII Overview 80 225kVA DPAU 81 SW1 PSAU 60 PS1 RemotEyeII Cable1 provided Cable2 Cable3 provided Consult Toshiba International Corporati...

Page 50: ... Configuration of the RemotEyeII 300kVA Consult Toshiba International Corporation for details on RemotEyeII monitoring software and its capabilities Back of the front door Main cabinet DPAU 81 SW1 Cable1 provided PSAU 60 PS1 Cable2 Cable3 provided RemotEyeII ...

Page 51: ...ation of the RemotEyeII Overview 500 750kVA Consult Toshiba International Corporation for details on RemotEyeII monitoring software and its capabilities Back of the front left door Main cabinet DPAU 81 SW1 Cable1 provided PSAU 60 PS1 Cable2 Cable3 provided RemotEyeII ...

Page 52: ...een the Display Control PCB DPAU 81 designated as SW1 and the RemotEyeII module in G9000 UPS units The RemotEye II communicates with the UPS via a Cable2 The connection is described in FIGURE 2 14 below The UPS has to be de energized when the RemotEyeII module is installed for safety reason FIGURE 2 14 Connection between Display Control PCB SW1 and RemotEyeII module CAUTION PS1 PSAU 60 RemotEyeII ...

Page 53: ...ble3 1 PCB revision suffix may be applied Connected with 3BBA0083P001 Cable1 Shown in FIGURE 2 17 D sub connector CN1 to be connected with RemotEyeII Terminal block TN to feed 12VDC power to RemotEyeII 12V across P to N Optional interface CN2 to give 12VDC power 12V Pin 1 to 2 Note 12VDC exposed FIGURE 2 15 PSAU 60 PCB PS1 FIGURE 2 17 3BBA0083P001 Cable1 Connector CN44 to be connected with CN27 of...

Page 54: ...l ground Pin 4 24VS 24VDC Pin 5 GND S 24VDC ground D3200 5Pin contact D5 Description Pin 1 RXD Receive data Pin 2 TXD Transmit data Pin 3 GND Signal ground Pin 4 24VS 24VDC Pin 5 GND S 24VDC ground D3200 5Pin contact TB2 Description Pin 1 12VS 12VDC Pin 2 GND S 12VDC ground Terminal Block 2Pin D SUB 9Pin male DB9 Description Pin 1 Not used Pin 2 RXD Receive data Pin 3 TXD Transmit data Pin 4 Not u...

Page 55: ...E A Note the load tolerance of the floor Refer to Table 3 2 for list of UPS weights TABLE 3 2 List of UPS weights UPS Capacity kVA 80 100 160 225 300 500 750 Weight lbs 855 855 1160 1230 2260 3360 4250 B Minimum clearance required for ventilation Right side 1 in 25 mm not required when sidecars are used Left side 1 in 25 mm not required when sidecars are used Back side 0 0 inch 0 mm Top side 80 22...

Page 56: ... 100 480 25 000 160 480 25 000 225 480 25 000 300 480 25 000 500 480 25 000 750 480 25 000 3 3 PROCEDURE FOR CABLE CONNECTIONS 1 Confirm the capacity of the UPS being installed Identify the input output power terminal blocks accordingly as shown in the Figures 3 1 through 3 5 2 Connect the internal control wire and power wire 1 Control wire Inter connect 1 CB2 UVR to terminal TN1 1 2 of external I...

Page 57: ... identified as A40 B40 and C40 in Figures 3 1 and 3 2 1 4 Bypass input cables must be sized for an ampere rating larger than the maximum output current capacity of the UPS Refer to Table 3 4 for recommended cable sizes 2 Connect the external signal terminal block as desired Refer to Section 2 4 and Figure 2 10 for functional description 14 AWG 2mm 2 or less shielded conductor is recommended 5 One ...

Page 58: ...llel operation systems as shown in the appropriate Figures 3 6 and 3 7 1 4 2 Connect the external control wire and power wire Use Ethernet STP Shielded Twisted Pair Cable for all communication cabling Use of UTP Unshielded Twisted Pair Cable may cause a malfunction a Control wire connection Parallel configuration wiring Refer to Figure 3 6 and 3 7 1 4 52L control signal from Toshiba Tie Cabinet TT...

Page 59: ... x 250 MCM 17 22 ft lbs 500 MCM 2 x 250 MCM 17 22 ft lbs 2 x 350 MCM 2 x 400 MCM 17 22 ft lbs 300kVA 480V 480V 2 x 250 MCM 2 x 300 MCM 29 39 ft lbs 2 x 250 MCM 2 x 300 MCM 29 39 ft lbs 2 x 250 MCM 2 x 300 MCM 29 39 ft lbs 3 x 300 MCM 3 x 350 MCM 29 39 ft lbs 500kVA 480V 480V 3 x 300 MCM 3 x 350 MCM 29 39 ft lbs 3 x 300 MCM 3 x 350 MCM 29 39 ft lbs 3 x 300 MCM 3 x 350 MCM 29 39 ft lbs 4 x 500 MCM 5...

Page 60: ...15 1023 250 MCM B I BURNDY ILSCO BURNDY YA29 CRA 250L YA30 LB YELLOW YELLOW 16 16 1024 300 MCM B I BURNDY ILSCO BURNDY YA30 CRA 300L YA32 LB WHITE WHITE 17 298 17 298 1026 350 MCM B I BURNDY ILSCO BURNDY YA31 CRA 350L YA34 LB RED RED 18 324 18 324 1027 400 MCM B I BURNDY ILSCO BURNDY YA32 CRA 400L YA36 LB BLUE BLUE 19 470 19 470 1027 500 MCM B I BURNDY ILSCO BURNDY YA34 CRA 500L YA38 LB BROWN BROW...

Page 61: ...Detailed Power Terminals H 80 6 2047mm D 32 8 832mm For power terminals use 1 2 12mm Diameter bolts UPS module 160kVA to 225kVA 35 4 900mm 80kVA to 100kVA 27 6 700mm AC Input A DC Input AC Output Bypass Input C B A40 C40 B40 A50 C50 B50 BN BP Bypass Input A40 B40 C40 UPS module Battery Input BN BP AC Output A50 B50 C50 AC Input A B C Grounding Bar E External Block IOAU 09 ...

Page 62: ...ide Entry Detailed Power Terminals H 80 7 2050mm D 32 7 830 6mm 15 8 400 78 7 2000 51 2 1300 AC Input A B C Bypass Input A40 B40 C40 DC Input BP BN AC Output A50 B50 C50 Grounding Bar not shown External Block IOAU 09 UPS module 300kVA For power terminals use 1 2 12mm diameter bolts AC Input A B C Bypass Input A40 B40 C40 BP BN DC Input AC Output A50 B50 C50 Grounding Bar E ...

Page 63: ...ide Entry Detailed Power Terminals H 80 7 2050mm D 32 7 830 6mm 18 5 470 AC Input A B C Bypass Input A40 B40 C40 DC Input BP BN AC Output A50 B50 C50 Grounding Bar not shown 78 7 2000 70 9 1800 External Block IOAU 09 UPS module 500kVA For power terminals use 1 2 12mm diameter bolts AC Input A B C Bypass Input A40 B40 C40 BP BN DC Input AC Output A50 B50 C50 Grounding Bar E ...

Page 64: ...ide Entry Detailed Power Terminals H 80 7 2050mm D 32 7 830 6mm AC Input A B C Bypass Input A40 B40 C40 DC Input BP BN AC Output A50 B50 C50 Grounding Bar not shown 78 7 2000 90 6 2300 19 7 500 External Block IOAU 09 UPS module 750kVA For power terminals use 1 2 12mm diameter bolts AC Input A B C Bypass Input A40 B40 C40 BP BN DC Input AC Output A50 B50 C50 Grounding Bar E ...

Page 65: ...G9000 Installation and Operation Manual 55 FIGURE 3 3 1 Detail of the main cabinet bus bars 300kVA BUS BAR DETAIL TOP VIEW BUS BAR DETAIL TOP VIEW ...

Page 66: ...56 G9000 Installation and Operation Manual FIGURE 3 3 2 Detail of the main cabinet bus bars 500kVA BUS BAR DETAIL TOP VIEW BUS BAR DETAIL TOP VIEW ...

Page 67: ...G9000 Installation and Operation Manual 57 FIGURE 3 3 3 Detail of the main cabinet bus bars 750kVA BUS BAR DETAIL TOP VIEW ...

Page 68: ...allation and Operation Manual FIGURE 3 4 1 Bus bar connection between main cabinet and landing cabinet 300kVA Landing Cabinet Main Cabinet BUS BAR CONNECTION TOP VIEW ALTERNATE ALTERNATE BUS BAR CONNECTION TOP VIEW ...

Page 69: ...ation and Operation Manual 59 FIGURE 3 4 2 Bus bar connection between main cabinet and landing cabinet 500kVA BUS BAR CONNECTION TOP VIEW ALTERNATE ALTERNATE BUS BAR CONNECTION TOP VIEW Landing Cabinet Main Cabinet ...

Page 70: ...allation and Operation Manual FIGURE 3 4 3 Bus bar connection between main cabinet and landing cabinet 750kVA Landing Cabinet Main Cabinet ALTERNATE BUS BAR CONNECTION TOP VIEW ALTERNATE BUS BAR CONNECTION TOP VIEW ...

Page 71: ...G9000 Installation and Operation Manual 61 FIGURE 3 5 Diagram of Power Wire Control Wire Inter Connect between UPS and Battery UVR DC Breaker for Battery 2 ...

Page 72: ...2Ln 1 52MB Maintenance Bypass Breaker Output Breaker 52CS Bypass input AC input Bypass input AC input Bypass input AC input AC output AC output AC output Bypass CB2 Inverter CB1 UPS 1 Battery 52C Converter Charger 52S Bypass CB2 Inverter CB1 UPS 2 Battery 52C Converter Charger 52S Bypass CB2 Inverter CB1 UPS n Battery 52C Converter Charger 52S 1 n Maximum 4 80 225kVA Maximum 8 300 750kVA ...

Page 73: ... CN95 CN94 TLIN ON CBIN CBOUT CAOUT CAIN TLOUT TN1 IOAU 09 5 6 AC OUTPUT UPS 4 A B C UPS 1 A B C UPS 2 A B C UPS 3 AC OUTPUT 43 44 45 46 47 48 49 50 52L1 AX 52L2 AX 52L4 AX A B C UPS 4 52L3 AX A50 B50 C50 A50 B50 C50 A50 B50 C50 A50 B50 C50 1 2 2 2 2 Toshiba Tie Cabinet TTC Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or Cat 6 with RJ45 modular connectors for all communication cabling Use of...

Page 74: ...OUT CN942 CN941 CA2OUT CA1OUT ON IFAU 09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU 09 5 6 AC OUTPUT UPS 2 A50 B50 C50 CN97 CN96 TLBOUT TLAOUT CN954 CN953 CB2IN CB1IN CN952 CN951 CA2IN CA1IN CN944 CN943 CB2OUT CB1OUT CN942 CN941 CA2OUT CA1OUT ON 1 2 2 2 2 1 Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or Cat 6 with RJ45 modular connectors for all communication cabling Use of UTP Unshielded Twisted Pa...

Page 75: ...A No 1 UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN No 2 UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN ...

Page 76: ...CB2IN CB1IN CN952 CN951 CA2IN CA1IN CN944 CN943 CB2OUT CB1OUT CN942 CN941 CA2OUT CA1OUT OFF IFAU 09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU 09 5 6 AC OUTPUT UPS n A50 B50 C50 CN97 CN96 TLBOUT TLAOUT CN954 CN953 CB2IN CB1IN CN952 CN951 CA2IN CA1IN CN944 CN943 CB2OUT CB1OUT CN942 CN941 CA2OUT CA1OUT ON 2 2 2 2 2 2 1 3 3 3 1 Toshiba Tie Cabinet TTC Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or Cat ...

Page 77: ...CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN No 2 UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN No N UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN...

Page 78: ...CB2IN CB1IN CN952 CN951 CA2IN CA1IN CN944 CN943 CB2OUT CB1OUT CN942 CN941 CA2OUT CA1OUT OFF IFAU 09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU 09 5 6 AC OUTPUT UPS n A50 B50 C50 CN97 CN96 TLBOUT TLAOUT CN954 CN953 CB2IN CB1IN CN952 CN951 CA2IN CA1IN CN944 CN943 CB2OUT CB1OUT CN942 CN941 CA2OUT CA1OUT ON 2 2 2 2 2 2 1 3 3 3 1 Toshiba Tie Cabinet TTC Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or Cat ...

Page 79: ...CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN No 2 UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN No N UPS IFAU 09 IOAU 09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN...

Page 80: ...tectors location a Verify that the External Bypass Input Circuit Breaker for each unit is closed user supplied b Verify that Battery Disconnect Circuit Breaker CB2 is opened or in tripping position c If a dual source is feeding the UPS close the External AC Input Circuit Breaker manually user supplied d The LCD panel boots up automatically and the screen will show that the Load is powered by bypas...

Page 81: ...e OPERATION MENU e If stopping both the Inverter and Converter is required open the Battery Disconnect circuit breaker CB2 manually in accordance with guidance Verify the load is OFF if the next step is to be performed Power to the load has been supplied through the bypass line Power to load will be lost after execution of the next step The load will drop f If a dual source is feeding the UPS open...

Page 82: ...ss the STOP icon on the LCD Transfer from bypass to inverter UPS 1 Press the START STOP icon on the LCD 2 Follow the STARTUP GUIDANCE and Press the START icon on the LCD When REMOTE OPERATION MODE is displayed on the LCD panel the inverter start operation can only be performed remotely If local inverter start or stop operation is required at the UPS select LOCAL ONLY or REMOTE LOCAL in the OPERATI...

Page 83: ...the bypass input The Maintenance Bypass Switch is synchronized with the Static Transfer Switch Transfer from Maintenance Bypass to MMS Bypass Operation 1 Close Tie cabinet breaker 52CS 2 Open Tie cabinet Breaker 52MB When REMOTE OPERATION MODE is displayed on the LCD panel the inverter start operation can only be performed remotely If local inverter start operation is required at the UPS select LO...

Page 84: ...ntact the Authorized Toshiba Service Representatives or call Toshiba International Corporation at 1 877 867 8773 UPS FAULT Annunciator Silence Recording of Fault Primary Action Note The error code indicated on the LCD display panel when an UPS alarms is very important In order to reduce repair time please include this information along with the operation and load status for all correspondence to T...

Page 85: ...inal capacity Replace battery if its capacity is within this percentage B UPS Component Parts UPS components have a defined life expectancy Fans Capacitors Filters etc Contact Toshiba International Corporation or its authorized service representatives for a complete parts replacement schedule Recommended replacement time interval varies with operating environment Contact Toshiba International Corp...

Page 86: ... This section covers fault codes their description and required action At time of error Verify and record the occurrence of the alarm Note details of alarm message displayed on the LCD display panel Contact Toshiba International Corporation at 1 877 867 8773 ...

Page 87: ...NG DECREASE LOAD Intermittent sound Alarm Overload UA808 INVERTER OVERLOAD The output load current has exceeded 150 of the rated current WARNING DECREASE LOAD Intermittent sound Alarm Overload UA810 INVERTER OVERLOAD Short time over current has been detected during the inverter operation WARNING DECREASE LOAD Intermittent sound Alarm Overload UA812 BYPASS VOLTAGE OUT OF RANGE Bypass line voltage i...

Page 88: ...AL ALARM External Alarm relay turned on Intermittent sound Alarm UF001 INPUT CIRCUIT ABNORMAL The MMS input reference error signal exceeds specifications CALL SERVICE ENGINEER Continuous sound Major Lit on UF002 CONVERTER OVERCURRENT Detection of MMS converter overcurrent CALL SERVICE ENGINEER Continuous sound Major Lit on UF003 CONVERTER ABNORMAL Pre charging circuit is not working properly CALL ...

Page 89: ...mittent sound Minor Flicker UF156 CHG STOPPED BATTERY OVERTEMP UF157 failure persisted for over 2 hours CHECK BATTERY Intermittent sound Minor Battery abnormal Flicker UF157 BATTERY OVERTEMPERATU RE Detection of overtemperature at the batteries CHECK BATTERY Intermittent sound Minor Battery abnormal Flicker UF158 BATTERY LIQUID LOW Low level of battery electrolyte solution CHECK BATTERY Intermitte...

Page 90: ...e contactor 52C CALL SERVICE ENGINEER Continuous sound Major Lit on UF211 52C ABNORMAL No answer from contactor 52C during inverter operation CALL SERVICE ENGINEER Continuous sound Major Lit on UF213 OVERTEMP Heatsinks temperature exceeds thermal settings CALL SERVICE ENGINEER Continuous sound Major Lit on UF214 COOLING FAN ABNORMAL Thermal relay activated protection CALL SERVICE ENGINEER Continuo...

Page 91: ...Note 4 CALL SERVICE ENGINEER Continuous sound Major Lit on UF333 UPS CONTROL CIRCUIT ERROR Gate driver abnormal for phase W Note 4 CALL SERVICE ENGINEER Continuous sound Major Lit on UF334 UPS CONTROL CIRCUIT ERROR Gate driver abnormal for chopper Note 4 CALL SERVICE ENGINEER Continuous sound Major Lit on UF352 CONTROL POWER SUPPLY ABNORMAL SMS backup control power supplies exhibit abnormal CALL S...

Page 92: ... CALL SERVICE ENGINEER Intermittent sound Minor Flicker UF452 CB3 ABNORMAL Contactor CB3 is not working properly CALL SERVICE ENGINEER Intermittent sound Minor Flicker Note 1 1 Major is defined as major failure Inverter transferred to the static bypass line 2 Minor is defined as a minor failure UPS continues to operate normally but cause of alarm must be identified Note 2 Indicates one of two poss...

Page 93: ... or Audible noise Daily Touch and hearing Check if fans have irregular sound Contact service representative in case of abnormalities Overheating When needed Touching exterior Contact service representative in case of abnormalities Air filter clog When needed Visual check Clean wipe if clogged or dusty 3 Operation LCD sharpness Brightness Left bottom LED Daily Visual check No characters faded illeg...

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Page 95: ...imited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes 6 Grounding co...

Page 96: ...06 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes 6 Grounding conductors to...

Page 97: ... limited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical codes 6 Grounding ...

Page 98: ... input current is limited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local electrical c...

Page 99: ...1 Maximum input current is limited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local ele...

Page 100: ...Important Notes 1 Maximum input current is limited to 108 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable nation...

Page 101: ...es 1 Maximum input current is limited to 106 of the full load input current 2 Output load conductors are to be installed in separate conduit from input conductors 3 Control wires and power wires are to be installed in separate conduits 4 Recommended AC input and output overcurrent protection based on continuous full load current per NEC 5 Wiring shall comply with all applicable national and local ...

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Page 103: ...G9000 Installation and Operation Manual 93 ...

Page 104: ...INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in Japan ...

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