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E6580772

③

Optional add-on cassette

F10M option unit Instruction manual

NOTE

1. Make sure that this instruction manual is delivered to the end user of the the F10M

option unit.

2. Read this manual before installing or operating the inverter unit, and store it in a safe

place for reference.

（Ｃ）ＴＯＳＨＩＢＡ　Ｃｏｒｐｏｒａｔｉｏｎ　１９９９

Ａｌｌ　Ｒｉｇｈｔｓ　Ｒｅｓｅｒｖｅｄ．

Summary of Contents for E6580772

Page 1: ...anual NOTE 1 Make sure that this instruction manual is delivered to the end user of the the F10M option unit 2 Read this manual before installing or operating the inverter unit and store it in a safe place for reference ＣＴＯＳＨＩＢＡＣｏｒｐｏｒａｔｉｏｎ１９９９ＡｌｌＲｉｇｈｔｓＲｅｓｅｒｖｅｄ ...

Page 2: ...r the inverter It could lead to electric shocks or fire Mandatory Wiring should be conducted after turning the inverter power off Turn off the power immediately in case any abnormalities such as smokes smells or abnormal noise are found Neglect of these conditions could lead to fire Ask your TOSHIBA dealer for repairs Transportation and Installation Danger Prohibited Do not install or operate the ...

Page 3: ... D C main circuit between PC and PA is below 45V Failure to do this preparation could lead to electric shocks Tighten the terminal board fixing screws at the specified torque Failure to do this could lead to fire About operation Danger Prohibited Do not touch inverter terminals when they are energized even if the motor is halted Touching terminals while the power is energized could lead to electri...

Page 4: ...ication function manual E6580773 This manual describes the communication function and its use of TOSLINE F10M Serial communication function manual E6580793 This manual describes the details of transmission command Type of F10M option unit ＴＬＦ００１Ｚ０ Confirmation on accessories Following accessory parts are included in the F10M option unit Upon unpacking confirm on the following items F10M option ...

Page 5: ...ion function 10 3 1 1 Connection of transmission cable 10 3 1 2 Setting of communication parameters 11 3 1 3 Communication parameters 12 3 2 Vector control with sensor 15 3 2 1 PG input setting 15 3 2 2 Connection of PG 16 3 2 3 Selection of encoder type 18 3 2 4 Vector control setting parameter 19 3 2 5 Monitoring method for feedback amount 21 3 2 6 Accuracy of speed control 21 4 EXTERNAL DIAGRAM...

Page 6: ...1 Appearance Connector for options View when the cover is removed Terminal block cover Bit switch for PG input TB2 detachable terminal block Phoenix MC1 5 8 ST 3 81 TB1 detachable terminal block Phoenix MSTBT2 5 4 ST 5 08 Inverter connecting side Connector left side Grounding terminal M3 screw terminal With PG input Without PG input ...

Page 7: ...back anode side 2 PGA2 PGA2 Phase A PG feedback cathode side 3 PGB1 PGB1 Phase B PG feedback anode side 4 PGB2 PGB2 Phase B PG feedback cathode side 5 PGZ1 PGZ1 Phase Z PG feedback anode side 6 PGZ2 PGZ2 Phase Z PG feedback cathode side 7 PGVC PGVC 12V power supply 8 PGCC TB2 PGCC Common terminal for control signal 1 1 Connect this PGCC terminal to the CC terminal on the control board of the inver...

Page 8: ...nstallation Same procedures apply when three options are installed together When plural options are installed order of installation from the inverter side is not specified Note Determine the initial setting of the bit switch for internal signal before connecting options Mount a board for option connection then use M4x50 screws and M4 nuts to fix the options as shown below When three units of optio...

Page 9: ...ce and try again When the metallic parts of the relay board is touched with bear fingers they oxidizes and the contacting failure occurs Put on gloves for the work Connecting two options Connect options with reference to the diagram below Triangular mark on the side face Fit two option s positioning guides on both units and connect two units not to shift the connecting position of the relay board ...

Page 10: ...n circuit connection wire by more than 200mm Use 0 75mm 2 wire for the connection of PGCC terminal of the option side and CC terminal of the inverter Use 0 75mm 2 wire for the connection of grounding terminal of the option side and that of the inverter PG interface TB2 terminal Terminal name Function Specification Internal circuit PGA1 PGA2 PG feedback input Pulse row speed command input Phase A i...

Page 11: ...ach station and set up a class 3 or equivalent grounding work in an arbitrary station z Terminal resistor Set terminal resistors at both sides of the system for the sake of impedance matching Connect terminal resistor 120Ω 1 2W between the terminal block SL1 and SL2 As for the master station MS terminal resistor can be combined by connecting L1 and TERM TERM L1 L2 SG FG SL1 SL2 SG SHD SL1 SL2 SG S...

Page 12: ...h F10M communication Set this parameter to 9 to execute frequency command with F10M communication cmod Operation command mode selection fmod Speed setting mode selection f802 Inverter number f830 Data type selection f831 Input reference setting 1 f832 Input reference setting 2 f833 Input reference setting 3 f834 Input reference setting 4 f835 Input reference setting 5 f836 Input reference setting ...

Page 13: ...Torque limit value 5 Positive torque limit value 6 Negative torque limit value 7 Torque command value 8 Synchronized torque bias 9 Tension torque bias 10 Load sharing gain 11 Drooping gain 12 Speed loop proportional gain 13 Speed loop accumulative gain 14 Terminal output data 15 Inertia moment ratio 16 Expansion command Monitor output setting 1 f841 Monitor output setting 2 f842 Monitor output set...

Page 14: ...lay register that is determined by the other station addresses and the number of words that have been set in the parameters f831 to f836 and f841 to f846 The maximum setting value for station address is 255 however when 255 is set only one word of scan data can be set To set the scan data in its maximum value of 12 words setting value of the station address should be 255 12 1 244 Note 2 Setting of...

Page 15: ...of connected stations Other parameters The following parameters reflect the transmitted data in the control of the inverter Parameter name Title Setting value Details Operation command mode selection cmod 4 Validates the command sent from the F10M option Operation such as run stop from the other station will be possible Speed setting mode selection fmod 9 Validates the speed reference value from t...

Page 16: ...f the PG input selection To select the PG input open the small window cover on the right side of the option use flat head screwdriver and the like and set the position of the bit switches as shown in the figure below When the cover is removed １２３４ Without PG Set all to OFF default setting With PG Set No 1 2 and 3 to ON Bit switch for PG Note When using the PG feedback together with the vector o...

Page 17: ...d be done accordingly Forward rotation or reverse rotation is judged from the feedback pulses of Phase A and Phase B 2 phase pulse that have 90 degrees of phase difference Therefore it should be noted that when connections are wrong there is possibility for abnormal rotation of the motor A A B B PGA1 PGA2 PGB1 PGB2 PG Ｖ A ＶＢ X2 X1 X3 X4 Ｔ Phase difference Xn 0 15T n 1 2 3 4 Phase A VA Forward rota...

Page 18: ...ase that cmod 0 Connect PGCC of option unit and CC of inverter Example of complementary encoder connection A B Vcc 0V Vcc Vcc Inverter I M R S Ｔ When single phase connect terminals PGA1 and PGA2 ＵＶＷ ST F Ｒ CC PGA1 PGA2 PGB1 PGB2 PGVC PGCC ＥＥＥ Free run is stopped when OFF Forward rotation with ON and reduce speed and stop with OFF Reverse rotation with ON and reduce speed and stop with OFF When...

Page 19: ...0 Ω external resistance value In case there is external resistance C F Cable static capacity Please inquire at the cable manufacturer Example Encoder LBJ 005 500 SUMTAK 2 phase input Encoder pulse rise time 0 35 x 10 6 s Cable ROVV SB 0 2 5P 10m Furukawa Electric Co Ltd Static capacity 120 x 10 12 F m x 10 m From Formulae 0 8 Maximum input frequency x A Voltage rise time 3 x 10 6 Voltage rise time...

Page 20: ... and torque control command refer to the inverter s instruction manual Extended Parameter Title Function Name Parameter Setting Setting at Shipment f367 Number of PG input pulse 1 9999 500 f368 Selection of number of PG input phases 1 Single phase input 2 2 phase input 2 f374 Current control proportional gain 0 1 1000 Depends on type f375 Current control integral gain 0 1 1000 Depends on type f376...

Page 21: ...pacity and load inertia ratio Set the ratio referring the formulae below as the rule of thumb Speed loop ratio gain 50 A x Pw x J 0 12 A Coefficient by number of motor poles 2 poles 1 8 4 poles 2 0 6 poles 2 2 Pw Inverter capacity Example in case of 3 7kW unit Pw 3 7 J Load inertia TOSHIBA standard motor inertia Example In case of inertia ratio being 4 J 4 Speed loop integration gain Standard sett...

Page 22: ...d for status monitoring In order to monitor motor rotation speed in condition monitoring it is necessary to change the setting for extended parameters f711 to f714 Refer to Monitoring Operating Condition section of the inverter manual Setting method for analog monitoring In order to monitor motor rotation speed by the analog output terminal it is necessary to change the setting for basic parameter...

Page 23: ...t side and front of inverter body Space necessary for installing the options is different according to the type of inverter Refer to the instruction manual of inverter Figure below shows the installation dimensions for VFA7 inverter External dimensions for installing the unit 1 External dimensions for installing the unit 2 30kW or smaller unit 37kW or larger unit １６０１８０１０３４０Ｌ２３ When one casse...

Page 24: ...ue control range 100 to 100 PG Method Complementary Open collector PG Wiring Length 100m Max Complementary PG Power Supply 12V 160mA Max Pulse Input Frequency 120kHz or less single phase 60kHz or less two phase In case of 2 phase open collector method derating need to be considered Pulse duty 50 10 Pulse input voltage 12V dc to 15V dc Recommended Encoder Manufacturer SUMTAK Co Ltd Type LBJ series ...

Page 25: ...e inverter 6W input 6W output Processing time note Max 10ms when only for scan transmission Communication service Scan transmission message transmission Applicable model Following functions of master station are possible z Function for selecting scan message transmission z Intermittent entering secession function z Function for selecting input data status at time of error z MS monitoring function ...

Page 26: ...repair adjustment service will be charged for the following cases 1 Fault or damage resulting from misuse unauthorized modification or repair 2 Fault or damage resulting from falling down of the product or traffic accident during transportation 3 Fault or damage originating from fire salt water salty breezes some kind of gas arthquake storm or flood lightning abnormal supply voltage other natural ...

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