Toshiba 4550 Service Manual Download Page 2

[4550 SERVICE MANUAL]                                                           2510001 1
GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND                              2510001 1
THE SERVICE OF THE COPIERS..................................................0-1 2510001 1
1.  SPECIFICATIONS, ACCESSORIES, OPTIONS....................................1-1 4550101 2
 1.1  Specifications........................................................1-1 4550101 0
 1.2  Accessories...........................................................1-4 4550104 0
 1.3  Options...............................................................1-4 4550104 0
 1.4  System List...........................................................1-5 4550105 0
2.  GENERAL DESCRIPTION OF THE 4550.........................................2-1 4550201 2
 2.1  Functions of the 4550.................................................2-1 4550201 0
 2.2  Front/Rear View.......................................................2-3 4550203 0
  2.2.1  Front Section View.................................................2-3 4550203 0
  2.2.2  Rear Side View.....................................................2-4 4550204 0
  2.2.3  ADF Front Section View.............................................2-5 4550205 0
 2.3  Electrical Parts Layout...............................................2-6 4550206 0
  2.3.1  Copier's DC Electrical Parts.......................................2-6 4550206 0
   2.3.1.1  DC Electrical Parts Except Motors...............................2-6 4550206 0
   2.3.1.2  Motors..........................................................2-7 2510206 0
  2.3.2  AC Electrical Parts................................................2-8 4550207 0
  2.3.3  ADF Electrical Parts...............................................2-9 4550209 0
 2.4  Symbols and Functions of Electrical Parts............................2-10 4550210 0
 2.5  Wire-Harness Location Diagram........................................2-16 4550216 0
  2.5.1  Location Diagram for Upper Unit...................................2-16 4550216 0
  2.5.2  Location Diagram for Lower Unit...................................2-17 4550217 0
 2.6  Removal of Covers and PC Boards......................................2-18 5010217 0
  2.6.1  Removal for Covers................................................2-18 5010217 0
  2.6.2  Removal of Main PC Boards.........................................2-22 4550222 0
3.  COPYING PROCESS.........................................................3-1 2510301 2
 3.1  Copying Process.......................................................3-1 2510301 0
 3.2  Detailed Description of Copying Process...............................3-2 2510302 0
 3.3  Comparison with the 4010 of Copying Process Conditions...............3-10 4550310 0
4.  GENERAL COPIER OPERATION................................................4-1 4010401 2
 4.1  Operation Outline.....................................................4-1 4010401 0
 4.2  Descriptions of Operation.............................................4-1 4010401 0
  4.2.1  Operation up to Standby State after Power On.......................4-1 4010401 0
  4.2.2  Standby (Ready)....................................................4-1 4010401 0
  4.2.3  Automatic Feed Copying Using the PRINT Key.........................4-2 4010402 0
  4.2.4  Bypass-Feed Copying................................................4-5 2510405 0
  4.2.5  Interrupt Copying..................................................4-5 2510405 0
 4.3  Fault Detection.......................................................4-6 2510406 0
 4.4  Flow Charts..........................................................4-13 2510413 0
  4.4.1  Power On to Ready.................................................4-13 2510413 0
  4.4.2  Automatic Cassette Feed Copying...................................4-15 4010415 0
5.  DISPLAY UNIT............................................................5-1 4550501 2
 5.1  Detailed Drawing of the Control Panel and the Display Panel...........5-1 4550501 0
 5.2  Items Shown on the Display Panel......................................5-2 4550502 0
  5.2.1  Display during Normal Copying......................................5-2 4550502 0
  5.2.2  Displays in the Event of Faulty Conditions.........................5-3 4550503 0
 5.3  Relation between Copier Conditions and Operator's Actions.............5-6 4550506 0
 5.4  Description of Operation..............................................5-7 4550507 0
  5.4.1  Dot Matrix LCD Display Circuit.....................................5-7 4550507 0
  5.4.2  LED Display Circuit................................................5-8 4550508 0
 5.5  Disassembly and Replacement..........................................5-12 5010513 0
6.  DRIVE SYSTEM............................................................6-1 4550601 2
 6.1  Construction of Drive System..........................................6-1 4550601 0
 6.2  Description of Operations.............................................6-1 4550601 0
 6.3  Main Motor (IC Motor) Drive...........................................6-2 2510602 0
  6.3.1  Structure of IC Motor..............................................6-2 2510602 0
  6.3.2  IC Motor Rotation System...........................................6-2 2510602 0
  6.3.3  Position-Detection of Rotor........................................6-3 2510603 0
  6.3.4  Main Motor Drive...................................................6-4 2510604 0

Summary of Contents for 4550

Page 1: ...Toshiba 4550 Service Manual Service Handbook www electronicsrepair net ...

Page 2: ...2 2510302 0 3 3 Comparison with the 4010 of Copying Process Conditions 3 10 4550310 0 4 GENERAL COPIER OPERATION 4 1 4010401 2 4 1 Operation Outline 4 1 4010401 0 4 2 Descriptions of Operation 4 1 4010401 0 4 2 1 Operation up to Standby State after Power On 4 1 4010401 0 4 2 2 Standby Ready 4 1 4010401 0 4 2 3 Automatic Feed Copying Using the PRINT Key 4 2 4010402 0 4 2 4 Bypass Feed Copying 4 5 2...

Page 3: ...747 0 7 8 4 Adjustment of Carriages 1 and 2 7 43 2510747 0 7 8 5 Adjustment of Mirrors and Lens 7 44 4550744 0 7 8 5 1 Adjustment of Focus and Horizontal Reproduction Ratio 7 44 4550744 0 7 8 5 2 Optical Axis Adjustment 7 46 4550746 0 7 8 5 3 Image Distortion 7 48 4550748 0 7 8 5 4 Image Inclination 7 49 4550749 0 7 8 5 5 Side Deviation of Lens Unit 7 50 4550750 0 7 8 6 Installation of Red Filter ...

Page 4: ...6 1 General Description 9 9 4550909 0 9 6 2 Circuit Description 9 9 4550909 0 9 7 Disassembly and Replacement 9 11 4550911 0 9 8 Adjustment 9 20 4550920 0 9 8 1 Adjustment and Detection of Main Charger Output of High Voltage 4550920 0 Transformer 9 20 4550920 0 9 8 2 Adjustment and Detection of Transfer Output of High Voltage 2510915 0 Transformer 9 22 2510915 0 9 8 3 Adjustment and Detection of S...

Page 5: ... 8 2511307 0 13 5 1 Stack Guide Unit 13 8 2511307 0 13 5 2 Transport System 13 11 2511310 0 13 5 3 Drive System 13 17 4551317 0 13 5 4 Switches 13 21 4011320 0 13 6 Adjustment 13 24 2511322 0 13 6 1 Adjustment of Stack Guides 13 24 2511322 0 13 6 1 1 Installing the Stack Guide Unit 13 24 2511322 0 13 6 1 2 Adjusting the Stack Guide Unit in Position 13 24 2511322 0 13 6 1 3 Adjusting ADD Side Devia...

Page 6: ...cuit 15 44 4551544 0 15 12 7 Clutch Solenoid Output Circuit 15 45 4551545 0 15 12 8 ADF Cover Switch ADF Set Switch 15 45 4551545 0 15 13 Adjustment 15 46 4551546 0 15 13 1 Independent Operation Mode Test Mode 15 46 4551546 0 15 13 1 1 How to Use the Test Mode 15 46 4551546 0 15 13 2 Height Adjustment of Magnets 15 49 4551549 0 15 13 3 Adjustment of Separation Section 15 50 4551550 0 15 13 4 Adjus...

Page 7: ... 2511516 0 16 6 1 Adjustment of 24V DC Power Supply 16 16 2511516 0 19 JIGS AND SUPPLIES 19 1 4011801 2 19 1 List of Adjustment Jigs Used 19 1 4011801 0 19 2 TOSHIBA Supplies List 19 2 2511802 0 19 3 Grease Oil Powder List 19 4 2511804 0 19 4 Precautions for Storing and Handling Supplies 19 6 2511806 0 19 4 1 Precautions for Storing TOSHIBA Supplies 19 6 2511806 0 19 4 2 Inspecting and Cleaning OP...

Page 8: ......

Page 9: ......

Page 10: ......

Page 11: ......

Page 12: ......

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ......

Page 17: ......

Page 18: ......

Page 19: ......

Page 20: ......

Page 21: ......

Page 22: ......

Page 23: ......

Page 24: ......

Page 25: ......

Page 26: ......

Page 27: ......

Page 28: ......

Page 29: ......

Page 30: ......

Page 31: ......

Page 32: ......

Page 33: ......

Page 34: ......

Page 35: ......

Page 36: ......

Page 37: ......

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ......

Page 51: ......

Page 52: ......

Page 53: ......

Page 54: ......

Page 55: ......

Page 56: ......

Page 57: ......

Page 58: ......

Page 59: ......

Page 60: ......

Page 61: ......

Page 62: ......

Page 63: ......

Page 64: ......

Page 65: ......

Page 66: ......

Page 67: ......

Page 68: ......

Page 69: ......

Page 70: ......

Page 71: ......

Page 72: ......

Page 73: ......

Page 74: ......

Page 75: ......

Page 76: ......

Page 77: ......

Page 78: ......

Page 79: ......

Page 80: ......

Page 81: ......

Page 82: ......

Page 83: ......

Page 84: ......

Page 85: ......

Page 86: ......

Page 87: ......

Page 88: ......

Page 89: ......

Page 90: ......

Page 91: ......

Page 92: ......

Page 93: ......

Page 94: ......

Page 95: ......

Page 96: ......

Page 97: ......

Page 98: ......

Page 99: ......

Page 100: ......

Page 101: ......

Page 102: ......

Page 103: ......

Page 104: ......

Page 105: ......

Page 106: ......

Page 107: ......

Page 108: ......

Page 109: ......

Page 110: ......

Page 111: ......

Page 112: ......

Page 113: ......

Page 114: ......

Page 115: ......

Page 116: ......

Page 117: ......

Page 118: ......

Page 119: ......

Page 120: ......

Page 121: ......

Page 122: ......

Page 123: ......

Page 124: ......

Page 125: ......

Page 126: ......

Page 127: ......

Page 128: ......

Page 129: ......

Page 130: ......

Page 131: ......

Page 132: ......

Page 133: ......

Page 134: ......

Page 135: ......

Page 136: ......

Page 137: ......

Page 138: ......

Page 139: ......

Page 140: ......

Page 141: ......

Page 142: ......

Page 143: ......

Page 144: ......

Page 145: ......

Page 146: ......

Page 147: ......

Page 148: ......

Page 149: ......

Page 150: ......

Page 151: ......

Page 152: ......

Page 153: ......

Page 154: ......

Page 155: ......

Page 156: ......

Page 157: ......

Page 158: ......

Page 159: ......

Page 160: ......

Page 161: ......

Page 162: ......

Page 163: ......

Page 164: ......

Page 165: ......

Page 166: ......

Page 167: ......

Page 168: ......

Page 169: ......

Page 170: ......

Page 171: ......

Page 172: ......

Page 173: ......

Page 174: ......

Page 175: ......

Page 176: ......

Page 177: ......

Page 178: ......

Page 179: ......

Page 180: ......

Page 181: ......

Page 182: ......

Page 183: ......

Page 184: ......

Page 185: ......

Page 186: ......

Page 187: ......

Page 188: ......

Page 189: ......

Page 190: ......

Page 191: ......

Page 192: ......

Page 193: ......

Page 194: ......

Page 195: ......

Page 196: ......

Page 197: ......

Page 198: ......

Page 199: ......

Page 200: ......

Page 201: ......

Page 202: ......

Page 203: ......

Page 204: ......

Page 205: ......

Page 206: ......

Page 207: ......

Page 208: ......

Page 209: ......

Page 210: ......

Page 211: ......

Page 212: ......

Page 213: ......

Page 214: ......

Page 215: ......

Page 216: ......

Page 217: ......

Page 218: ......

Page 219: ......

Page 220: ......

Page 221: ......

Page 222: ......

Page 223: ......

Page 224: ......

Page 225: ......

Page 226: ......

Page 227: ......

Page 228: ......

Page 229: ......

Page 230: ......

Page 231: ......

Page 232: ......

Page 233: ......

Page 234: ......

Page 235: ......

Page 236: ......

Page 237: ......

Page 238: ......

Page 239: ......

Page 240: ......

Page 241: ......

Page 242: ......

Page 243: ......

Page 244: ......

Page 245: ......

Page 246: ......

Page 247: ......

Page 248: ......

Page 249: ......

Page 250: ......

Page 251: ......

Page 252: ......

Page 253: ......

Page 254: ......

Page 255: ......

Page 256: ......

Page 257: ......

Page 258: ......

Page 259: ......

Page 260: ......

Page 261: ......

Page 262: ......

Page 263: ......

Page 264: ......

Page 265: ......

Page 266: ......

Page 267: ......

Page 268: ......

Page 269: ......

Page 270: ......

Page 271: ......

Page 272: ......

Page 273: ......

Page 274: ......

Page 275: ......

Page 276: ......

Page 277: ......

Page 278: ......

Page 279: ......

Page 280: ......

Page 281: ......

Page 282: ......

Page 283: ......

Page 284: ......

Page 285: ......

Page 286: ......

Page 287: ......

Page 288: ......

Page 289: ......

Page 290: ......

Page 291: ......

Page 292: ......

Page 293: ......

Page 294: ......

Page 295: ......

Page 296: ......

Page 297: ......

Page 298: ......

Page 299: ......

Page 300: ......

Page 301: ......

Page 302: ......

Page 303: ......

Page 304: ......

Page 305: ......

Page 306: ......

Page 307: ......

Page 308: ......

Page 309: ......

Page 310: ......

Page 311: ......

Page 312: ......

Page 313: ......

Page 314: ......

Page 315: ......

Page 316: ......

Page 317: ......

Page 318: ......

Page 319: ......

Page 320: ......

Page 321: ......

Page 322: ......

Page 323: ......

Page 324: ......

Page 325: ......

Page 326: ......

Page 327: ......

Page 328: ......

Page 329: ......

Page 330: ......

Page 331: ......

Page 332: ......

Page 333: ......

Page 334: ......

Page 335: ......

Page 336: ......

Page 337: ......

Page 338: ......

Page 339: ......

Page 340: ......

Page 341: ......

Page 342: ......

Page 343: ......

Page 344: ......

Page 345: ......

Page 346: ......

Page 347: ......

Page 348: ......

Page 349: ......

Page 350: ......

Page 351: ......

Page 352: ......

Page 353: ......

Page 354: ......

Page 355: ......

Page 356: ......

Page 357: ......

Page 358: ......

Page 359: ......

Page 360: ......

Page 361: ......

Page 362: ......

Page 363: ......

Page 364: ......

Page 365: ......

Page 366: ......

Page 367: ......

Page 368: ......

Page 369: ......

Page 370: ......

Page 371: ......

Page 372: ......

Page 373: ......

Page 374: ......

Page 375: ......

Page 376: ......

Page 377: ......

Page 378: ......

Page 379: ......

Page 380: ...4 4H50224 0 2 8 7 Adjustment of Editing Position Trimming and Masking Copying 2 26 2H10228 0 2 8 8 Adjustment of Leading Edge Void and Trailing Edge Void 2 27 4H50227 0 2 9 Check Adjustment of High Voltage Transformer 2 28 2H10224 0 2 9 1 Check Adjustment of Main Transfer and Separation Charger Outputs 2 28 2H10224 0 2 9 2 Check Adjustment of Developer Bias Voltage 2 30 2H10226 0 2 10 Adjustment o...

Page 381: ...very 40 000 Copies 4 1 2H10401 0 4 2 Inspention and Overhaul every 240 000 Copies 4 1 2H10401 0 4 3 Periodic Inspection Check List 4 1 2H10401 0 4 4 Oiling Cycle Table 4 21 4H50421 0 4 5 Replacement Schedule of Disposable Parts and Supplies 4 22 4H50422 0 5 PRECAUTIONS FOR STORING AND HANDLING SUPPLIES 5 1 2511806 2 5 1 Precautions for Storing TOSHIBA Supplies 5 1 2511806 0 5 2 Inspecting and Clea...

Page 382: ......

Page 383: ......

Page 384: ......

Page 385: ......

Page 386: ......

Page 387: ......

Page 388: ......

Page 389: ......

Page 390: ......

Page 391: ......

Page 392: ......

Page 393: ......

Page 394: ......

Page 395: ......

Page 396: ......

Page 397: ......

Page 398: ......

Page 399: ......

Page 400: ......

Page 401: ......

Page 402: ......

Page 403: ......

Page 404: ......

Page 405: ......

Page 406: ......

Page 407: ......

Page 408: ......

Page 409: ......

Page 410: ......

Page 411: ......

Page 412: ......

Page 413: ......

Page 414: ......

Page 415: ......

Page 416: ......

Page 417: ......

Page 418: ......

Page 419: ......

Page 420: ......

Page 421: ......

Page 422: ......

Page 423: ......

Page 424: ......

Page 425: ......

Page 426: ......

Page 427: ......

Page 428: ......

Page 429: ......

Page 430: ......

Page 431: ......

Page 432: ......

Page 433: ......

Page 434: ......

Page 435: ......

Page 436: ......

Page 437: ......

Page 438: ......

Page 439: ......

Page 440: ......

Page 441: ......

Page 442: ......

Page 443: ......

Page 444: ......

Page 445: ......

Page 446: ......

Page 447: ......

Page 448: ......

Page 449: ......

Page 450: ......

Page 451: ......

Page 452: ......

Page 453: ......

Page 454: ......

Page 455: ......

Page 456: ......

Page 457: ......

Page 458: ......

Page 459: ......

Page 460: ......

Page 461: ......

Page 462: ......

Page 463: ......

Page 464: ......

Page 465: ......

Page 466: ......

Page 467: ......

Page 468: ......

Page 469: ......

Page 470: ......

Page 471: ......

Page 472: ......

Page 473: ......

Page 474: ......

Page 475: ......

Page 476: ......

Page 477: ......

Page 478: ......

Page 479: ......

Page 480: ......

Page 481: ......

Page 482: ......

Page 483: ......

Page 484: ......

Page 485: ......

Page 486: ......

Page 487: ......

Page 488: ......

Page 489: ......

Page 490: ......

Page 491: ......

Page 492: ......

Page 493: ......

Page 494: ......

Page 495: ......

Page 496: ......

Page 497: ......

Page 498: ......

Page 499: ......

Reviews: