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Torque XCREATE-4CCHM, Assembly Instructions Manual

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Torque XCREATE-4CCHM Assembly Instructions Manual Download Page 9

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190

150

170

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40

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200

TOP BOOM SUPPORT

TOP BOOM

1/2 X 4-1/4" BOLT (2)

1/2" FLAT WASHER (4)

1/2" LOCK NUT (2)

NOTE:

IF ASSEMBLING CABLE STATIONS BACK TO BACK, PLEASE

NOTE THAT THEY SHARE THE SAME TOP BOOM SUPPORT 

AND HARDWARE AS SHOWN.  BOTH TOP BOOMS NEED TO 

BE ASSEMBLED SIMULTANEOUSLY

9

STEP 6

NOTES:

LOOSELY 

tighten bolt connections in this step.

Summary of Contents for XCREATE-4CCHM

Page 1: ...4 FT 1 2 M CABLE COMPONENT LIGHT MODULE 4 FT 1 2 M CABLE COMPONENT HEAVY MODULE ASSEMBLY INSTRUCTIONS PART 5675801 A VERSION XCREATE 4CCLM 4CCHM...

Page 2: ...LABEL WEIGHT STACK 10 160 LB 4 5 72 6 KG 1 34 5662501 WLDMT LEFT SHROUD BASE 1 35 2008414 BOLT 3 8 16 X 3 3 4 95mm ST HT SOCKET HEAD 4 36 5662901 WLDMT RIGHT SHROUD BASE 1 37 5645101 SHROUD XCREATE C...

Page 3: ...2 SEE NOTE TOP BOOM SUPPORT BASE SUPPORT 1 2 X 4 1 4 BOLT 8 1 2 FLAT WASHER 16 1 2 LOCK NUT 8 3 STEP 1 NOTES LOOSELY tighten bolt connections in this step The XCREATE CC is shown assembled to the XCR...

Page 4: ...2 NOTE DO NOT TIGHTEN THESE BOLTS AT THIS TIME NOTE DO NOT TIGHTEN THESE BOLTS AT THIS TIME NOTE IF ASSEMBLING CABLE STATIONS BACK TO BACK PLEASE NOTE THAT THEY SHARE THE SAME BASE SUPPORT AND HARDWAR...

Page 5: ...TACK BASE WEIGHT STACK CUSHION 2 15 LB WEIGHT PLATE 10 10 LB WEIGHT PLATE 5 HEAD PLATE GUIDE ROD 2 SHAFT COLLAR 2 GUIDE ROD RETAINER 2 NOTE INSERT GUIDE RODS THROUGH THE WEIGHT STACK BASE AND TOUCH TH...

Page 6: ...0 WEIGHT STACK BASE WEIGHT STACK CUSHION 2 20 LB WEIGHT PLATE 15 HEAD PLATE GUIDE ROD 2 SHAFT COLLAR 2 GUIDE ROD RETAINER 2 NOTE INSERT GUIDE RODS THROUGH THE WEIGHT STACK BASE AND TOUCH THE FLOOR 6 S...

Page 7: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 SLIDE UPRIGHT TUBE CARRIAGE NOTE PULL SPRING PIN OUT AND CAREFULLY SLIDE CARRIAGE OVER TUBE STEP 4 7...

Page 8: ...6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 WEIGHT STACK BASE SLIDE UPRIGHT TUBE CARRIAGE STOP BUMPER 3 8 X 2 1 2 BOLT 3 8 FLAT WASHER 3 8 LOCK NUT 8 STEP 5 NOTES LOOSELY tighten bolt...

Page 9: ...RT TOP BOOM 1 2 X 4 1 4 BOLT 2 1 2 FLAT WASHER 4 1 2 LOCK NUT 2 NOTE IF ASSEMBLING CABLE STATIONS BACK TO BACK PLEASE NOTE THAT THEY SHARE THE SAME TOP BOOM SUPPORT AND HARDWARE AS SHOWN BOTH TOP BOOM...

Page 10: ...TIGHTEN THESE BOLTS NOTE SECURELY TIGHTEN THESE BOLTS NOTE SECURELY TIGHTEN THIS BOLT NOTE SECURELY TIGHT THIS BOLT NOTE SECURELY TIGHTEN THESE BOLTS 3 8 X 2 1 2 BOLT 3 8 FLAT WASHER 2 3 8 LOCK NUT TO...

Page 11: ...OD RETAINERS UP INSIDE THE TOP BOOM SLIDE THE SHAFT COLLARS UP INSIDE OF THE GUIDE ROD RETAINERS AND SECURELY TIGHTEN THE SET SCREWS OF THE SHAFT COLLARS NOTE 1 LIFT UP ON THE GUIDE RODS AND SECURELY...

Page 12: ...100 40 30 10 70 60 20 80 1 2 4 5 7 200 WEIGHT STACK BASE 4 1 2 PULLEY PULLEY COVER 3 8 X 2 BOLT 3 8 LOCK NUT 3 8 FLAT WASHER 2 NOTE MAKE SURE TAB OF PULLEY COVER IS VERTICAL AS SHOWN 12 STEP 9 NOTES S...

Page 13: ...ON TOP OF FIRST PLATE CARRIAGE CABLE WEIGHT STACK BASE TOP BOOM HEAD PLATE ROUTE CABLE IN DIRECTION OF ARROWS 1 ROUTE CABLE OVER THE BOTTOM PULLEY 2 ROUTE CABLE UNDER THE TAB OF PULLEY COVER 3 ROUTE...

Page 14: ...ARRIAGE CABLE TOP BOOM HEAD PLATE 6 ROUTE CABLE UNDER THE CABLE RETAINING CLIP 7 ROUTE CABLE UNDER THE CABLE RETAINING CLIP 8 ROUTE CABLE UNDER THE TOP PULLEY ROUTE CABLE IN DIRECTION OF ARROWS NOTE M...

Page 15: ...0 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 CABLE END CORE GROMMET HOUSING M5 X 6MM SOCKET HEAD SCREW 2 15 STEP 11a NOTES SECURELY tighten bolt connections in this...

Page 16: ...0 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 CORE CABLE END HOUSING GROMMET M5 X 6MM SOCKET HEAD SCREW 2 16 STEP 11b NOTES SECURELY tighten bolt connections in this...

Page 17: ...H WEIGHT STACK LABELS TO WEIGHT STACK STARTING WITH THE HEAD PLATE USE LABELS 10 110 LBS FOR LIGHT STACK USE LABELS 10 160 LBS FOR HEAVY STACK NOTE 2 IF THERE IS A GAP BETWEEN THE HEAD PLATE AND FIRST...

Page 18: ...0 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 BASE SUPPORT LEFT SHROUD BASE 3 8 FLAT WASHER 4 3 8 LOCK NUT 2 3 8 X 3 3 4 BOLT 2 18 STEP 12 NOTES SECURELY tighten bolt connectio...

Page 19: ...170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 3 8 X 3 3 4 BOLT 2 3 8 FLAT WASHER 4 3 8 LOCK NUT 2 RIGHT SHROUD BASE BASE SUPPORT 19 STEP 13 NOTES SECURELY tighten bolt connectio...

Page 20: ...2 4 5 7 200 RIGHT SHROUD BASE LEFT SHROUD BASE FRONT SHROUD 2 TOP VIEW LEFT NOTE MAKE SURE SHROUD IS SEATED BETWEEN THE SHROUD SUPPORT AND THE FOUR TABS AS SHOWN TOP VIEW RIGHT NOTE MAKE SURE SHROUD I...

Page 21: ...5 7 200 TOP BOOM SUPPORT TOP CAP FRONT SHROUD RIGHT SIDE FRONT SHROUD LEFT SIDE 1 4 FLAT WASHER 4 1 4 X 1 2 BOLT 4 NOTE MAKE SURE INTERNAL GROOVES OF THE TOP CAP FIT DOWN OVER THE TOP EDGES OF BOTH F...

Page 22: ...90 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 TOP CAP TOP BOOM 1 4 FLAT WASHER 2 1 4 X 1 2 BOLT 2 22 STEP 15b NOTES SECURELY tighten bolt connections in this step and prev...

Page 23: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 PLACARD FRONT SHROUD RIGHT SIDE 50 1 2 127 6 CM 1 7 8 4 8 CM NOTE CENTER PLACARD ON SHROUD SURFACE 23 STEP 16...

Page 24: ...1 4 BOLT 4 1 2 FLAT WASHER 8 1 2 LOCK NUT 4 NOTE MAKE SURE THE PIN OF THE ACCESSORY HOLDER GOES INTO THE BOTTOM HOLE BEFORE TIGHTENING BOLTS NOTE THE ACCESSORY HOLDERS CAN BE ASSEMBLED TO ANY SET OF...

Page 25: ...50 180 3 190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 ACCESSORY HOLDER 4 TRICEPS ROPE 2 LEG BOOT SNAP HOOK 2 SHORT HANDLE 2 25 STEP 18...

Page 26: ...190 150 170 160 6 130 140 120 90 110 100 40 30 10 70 60 20 80 1 2 4 5 7 200 WEIGHT STACK BASE FRONT BASE COVER 1 4 FLAT WASHER 2 1 4 X 3 8 BOLT 2 26 STEP 19 NOTES SECURELY tighten bolt connections in...

Page 27: ...200 REAR SHROUD 3 8 FLAT WASHER 4 3 8 X 1 BOLT 4 BASE SUPPORT TOP BOOM SUPPORT NOTE MAKE SURE THAT THE FRONT SHROUDS ARE SEATED BETWEEN THE REAR SHROUD AND THE FOUR TABS AS SHOWN REAR SHROUD TAB 27 S...

Page 28: ...ant INSPECTION Once a month check for loose bolts Tighten if necessary CABLES Check tension end fitting and cable coating Replace if damage or worn NOTE NEW CABLES ALWAYS STRETCH DURING USE REFER TO S...

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