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Toro Z400 Series Z-Master, Setup Instructions

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Toro Z400 Series Z-Master Setup Instructions Download Page 10

Step

14

Delivering the Machine to the Customer

Parts needed for this step:

1

Operator’s Manual

1

Parts Catalog

1

Engine Owner’s Manual

1

Registration Card

1

Safety Video

2

Key

Procedure

At delivery, complete the items listed in the following table and initial each when finished.

Model No.

Serial No.

10

Summary of Contents for Z400 Series Z-Master

Page 1: ...em ROPS 5 Right control lever 1 Left control lever 1 Bolt 3 8 x 1 inch 2 are assembled 4 6 Curved washer 3 8 inch 2 are assembled 4 Install the motion control levers 7 No parts required Adding fuel to the machine 8 No parts required Charge the battery Air cleaner cap 1 9 Hose clamp 1 Install the air cleaner cap 10 Number 2 general purpose lithium base or molybdenum base grease Purchase separately ...

Page 2: ... and the parts for the ROPS from the shipping crate Step 2 Checking the Tire Pressure No Parts Required Procedure Check the air pressure in the front and rear tires Pressure 13 psi 90 kPa Figure 1 Step 3 Raising the Machine Up and Installing the Drive Wheels Parts needed for this step 2 Rear wheels Procedure 1 Remove the screws holding the right angle retaining plate to the crate Figure 2 2 Raise ...

Page 3: ... m 6 Remove the jack stands Figure 5 Step 4 Installing the Roll Over Protection System Parts needed for this step 1 Roll bar right section 1 Roll bar left section 1 Roll bar center section 8 Bolt 3 8 x 1 inch 8 Curved washer 8 Flange nut 3 8 inch 2 Bolt 1 2 x 3 1 4 inch 2 Flange nut 1 2 inch Procedure 1 Loosely install the right and left roll bar section to the frame with 8 bolts 3 8 x 1 inch 8 cu...

Page 4: ...Make sure the bolts are installed from the outside of the roll bar Note Make sure the lanyard tab is installed as show and points forward Figure 8 5 Raise the roll bar into the upright position and secure it with the pins and hairpin cotter pins fastened to the lanyards Figure 9 6 Torque all lower fasteners attached to the machine frame to 30 ft lb 7 Tighten the center roll bar bolts 1 2 x 3 1 4 i...

Page 5: ...needed for this step Procedure 1 Remove the bolt and nut from the seat frame 2 Remove the nuts from the studs under the seat 3 Secure the seat rod to the seat with the bolt and nut 4 Install the seat to the seat frame with the previously removed nuts Figure 12 5 Install the seat rod to the seat frame Figure 13 5 ...

Page 6: ...ator s Manual for the correct fuel and procedure Step 8 Charging the Battery No Parts Required Procedure Charging the battery produces gasses that can explode and cause serious injury Keep cigarettes sparks and flames away from the battery Make sure the ignition switch is off Ventilate when charging or using the battery in an enclosed space Important Do not run the machine with the battery disconne...

Page 7: ...cleaner cap 1 Hose clamp Procedure 1 Remove the plastic plug Figure 15 2 Remove the air cleaner cap from the machine 3 Install the hose clamp onto the air cleaner cap Figure 16 4 Install the air cleaner cap onto the air cleaner and secure it with the hose clamp Figure 17 7 ...

Page 8: ...bearings If needed add grease until it comes out of the lower seals 4 Install the belt covers Figure 18 Step 11 Checking the Engine Oil Level No Parts Required Procedure Before you start the engine and use the machine check the oil level in the engine crankcase refer to Checking Oil Level in Operator s Manual Step 12 Preparing the Side Discharge Chute No Parts Required Procedure Remove the plastic...

Page 9: ... the tire pressure Check the level of the mower Check that all mower spindles are greased Check the engine oil level Check the hydraulic uid level Check ROPS is secure Check the adjustment of the parking brake Ensure that the machine tracks correctly refer to the Operator s Manual for the adjustment procedure Check the safety interlock system refer to the Operator s Manual Ensure that the PTO work...

Page 10: ...arts needed for this step 1 Operator s Manual 1 Parts Catalog 1 Engine Owner s Manual 1 Registration Card 1 Safety Video 2 Key Procedure At delivery complete the items listed in the following table and initial each when finished Model No Serial No 10 ...

Page 11: ...or s Manual to point out safety procedures operation and maintenance procedures Review the warranty statement as shown in the Operator s Manual Describe the post sale service procedures for your store Assist the customer in lling out and mailing the registration card or register online at www Toro com Make sure that the customer receives the Operator s Manual Parts Catalog and Engine Owner s Manua...

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