Toro Workman 2110 Operator'S Manual Download Page 33

nuts. Slide the rubber boot over the positive battery
post.

3. Replace the battery hold-down to secure the battery

to the base.

Important:

Always keep the battery hold-down

in place to protect and secure the battery.

Checking the Electrolyte Level

Check the electrolyte level every 50 operating hours or,
if the machine is in storage, every 30 days.

1. Raise the bed and secure it with the prop rod.

2. Remove the filler caps. If the electrolyte is not up

to the fill line, add the required amount of distilled
water; refer to Adding Water to the Battery.

Battery electrolyte contains sulfuric acid which
is a deadly poison and causes severe burns.

Do not drink electrolyte or allow it to contact
your skin, eyes or clothing. Wear safety
glasses to shield your eyes and rubber gloves
to protect your hands.

Fill the battery where clean water is always
available for flushing the skin.

Adding Water to the Battery

The best time to add distilled water to the battery is just
before you operate the machine. This lets the water mix
thoroughly with the electrolyte solution.

1. Clean the top of the battery with a paper towel.

2. Remove the filler caps from the battery and slowly

fill each cell with distilled water until the level is up
to the fill line. Replace the filler caps.

Important:

Do not overfill the battery.

Electrolyte will overflow onto other parts of the
vehicle and severe corrosion and deterioration
will result.

Charging the Battery

Important:

Always keep the battery fully charged

(1.260 specific gravity). This is especially important
to prevent battery damage when the temperature is
below 32°F (0°C).

1. Remove the battery from the chassis; refer to

Removing the Battery.

2. Connect a 3 to 4 amp battery charger to the battery

posts. Charge the battery at a rate of 3 to 4 amperes
for 4 to 8 hours (12 volts). Do not overcharge the
battery.

Charging the battery produces gasses that can
explode.

Never smoke near the battery and keep sparks
and flames away from battery.

3. Install the battery in the chassis; refer to Installing

the Battery.

Storing the Battery

If the machine will be stored for more than 30 days,
remove the battery and charge it fully. Either store
it on the shelf or on the machine. Leave the cables
disconnected if it is stored on the machine. Store the
battery in a cool atmosphere to avoid quick deterioration
of the charge in the battery. To prevent the battery from
freezing, make sure it is fully charged.

33

Summary of Contents for Workman 2110

Page 1: ...Form No 3356 924 Rev C Workman 2110 Utility Vehicle Model No 07277 Serial No 270000001 and Up Model No 07277TC Serial No 270000001 and Up Register at www Toro com Original Instructions EN...

Page 2: ...sponsible for operating the product properly and safely You may contact Toro directly at www Toro com for product and accessory information help finding a dealer or to register your product Whenever y...

Page 3: ...the Vehicle 23 Towing a Trailer 24 Maintenance 25 Recommended Maintenance Schedule s 25 Daily Maintenance Checklist 25 Premaintenance Procedures 27 Maintaining the Vehicle under Special Operating Con...

Page 4: ...ehicle Anyone who operates the vehicle should have a motor vehicle license Never allow other adults to operate the vehicle without first reading and understanding the Operator s Manual Only trained an...

Page 5: ...fore turning Do not attempt sharp turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of vehicle control When dumping do not let anyone stand behind the vehicle and do not...

Page 6: ...d your speed when operating on hills or if the load has a high center of gravity Secure the load to prevent it from shifting and take extra care when hauling loads that shift easily liquid rock sand e...

Page 7: ...gers Never overload your vehicle The decal located on the rear frame shows load limits for the vehicle Never overload the attachments or exceed the Gross Vehicle Weight GVW Maintenance Only qualified...

Page 8: ...celerator pedal 4 Falling hazard do not allow children to operate the vehicle 10 To stop the engine release the accelerator pedal set the parking brake turn the ignition key off and remove the ignitio...

Page 9: ...10 amp fuse for the ignition system 7 15 amp fuse for the optional Electric Bed Lift Kit 99 7954 1 Warning read the Operator s Manual 2 Falling hazard do not carry passengers in the cargo bed 3 Explos...

Page 10: ...ly 7 No parts required Activate the battery Model 07277TC only 8 No parts required Adjust the front wheel toe in Operator s Manual 1 Engine Operator s Manual 1 Parts Catalog 1 Safety Video 1 Registrat...

Page 11: ...Secure the steering wheel to the shaft with the nut Figure 4 Torque the nut to 18 22 ft lb 24 29 N m Figure 4 1 Steering wheel 3 Washer 2 Nut 4 Foam seal 3 Installing the Bumper Parts needed for this...

Page 12: ...e 7 Figure 7 1 Hitch 6 Installing the Cargo Box Parts needed for this procedure 1 Cargo box 1 Right hand pivot bracket 1 Left hand pivot bracket 4 Flange head screw 3 8 x 1 inch 1 Bolt 5 16 x 3 4 inch...

Page 13: ...cargo box 7 Activating the Battery No Parts Required Procedure None Note This procedure is only needed for Model No 07277TC If the battery is not filled with electrolyte or activated it must be remov...

Page 14: ...e in with the wheels facing straight ahead and a 175 225 lb 79 102 kg operator in the driver s seat Note The driver should drive up to the measurement area and stay seated in the vehicle while the mea...

Page 15: ...tor s Manual 1 Engine Operator s Manual 1 Parts Catalog 1 Safety Video 1 Registration Card 1 Predelivery Inspection Form 2 Key Procedure Read the Operator s Manual and Engine Operator s Manual View th...

Page 16: ...celerator pedal 2 Brake pedal Brake Pedal The brake pedal is used to stop or slow the vehicle Figure 14 Brakes can become worn or can be misadjusted resulting in personal injury If brake pedal travels...

Page 17: ...ockwise to the On position to allow operation When the vehicle is stopped rotate the key counterclockwise to the Off position Remove the key from the ignition Figure 17 1 Ignition switch 4 Oil light 2...

Page 18: ...e 18 1 Fuel gauge Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat Figure 19 Figure 19 1 Passenger hand hold 2 Hip restrain...

Page 19: ...achine to enhance and expand its capabilities Contact your Authorized Service Dealer or Distributor or go to www Toro com for a list of all approved attachments and accessories Operation Note Determin...

Page 20: ...the ride and tire marks are minimized Lower pressure should not be used for heavy payloads at high speeds Higher pressures should be used for heavier payloads at higher speeds Do not exceed the maxim...

Page 21: ...bottom of the filler neck This space in the tank allows gasoline to expand Do not overfill 5 Install the fuel tank cap securely Wipe up any fuel that may have spilled Checking the Transmission Oil Le...

Page 22: ...detent slot and lower the box until it latches into place Adjusting the Box Latches If the box latch does not latch tightly vibrating up and down as you drive the vehicle you can adjust the latch pos...

Page 23: ...pension in Drive System Maintenance page 34 Loading the Cargo Box The capacity of the cargo box is 13 ft3 0 37 m3 The amount volume of material that can be placed in the box without exceeding the vehi...

Page 24: ...ur application Contact your Authorized Toro Distributor for details When hauling cargo or towing a trailer do not overload your vehicle or trailer Overloading can cause poor performance or damage to t...

Page 25: ...g the Vehicle under Special Operating Conditions Change the oil filter twice as often in special operating conditions refer to Maintaining the Vehicle under Special Operating Conditions Check the oper...

Page 26: ...d toe in Lubricate all grease fittings Touch up damaged paint If you leave the key in the ignition switch someone could accidently start the engine and seriously injure you or other bystanders Remove...

Page 27: ...all grease fittings and inspect air cleaner daily to prevent excessive wear Jacking the Vehicle Whenever the engine is run for routine maintenance and or engine diagnostics the rear wheels of the vehi...

Page 28: ...ry 100 operating hours replace after every 200 hours or sooner if dirty or damaged Note Service the air cleaner more frequently every few hours if operating conditions are extremely dusty or sandy Rem...

Page 29: ...sert the new filter into air cleaner body Ensure the filter is sealed properly by applying pressure to the outer rim of the filter when installing it Do not press on the flexible center of the filter...

Page 30: ...formance and reduce the exhaust emission level Type Champion RC 14YC or equivalent Air Gap 0 030 inch 0 762 mm Note The spark plugs usually last a long time however the plugs should be removed and che...

Page 31: ...to the fuel lines with the clamps previously removed Mount the filter so that the arrow points toward the carburetor Electrical System Maintenance Replacing the Fuses There are 3 fuses in the electric...

Page 32: ...8 C Removing the Battery 1 Position the vehicle on a level surface set the parking brake turn the ignition off and remove the key 2 Raise the bed and secure it with the prop rod 3 Remove the battery h...

Page 33: ...2 Remove the filler caps from the battery and slowly fill each cell with distilled water until the level is up to the fill line Replace the filler caps Important Do not overfill the battery Electrolyt...

Page 34: ...Wrong must tighten the nut 2 Pull up 5 Correct adjustment 3 Cable boot 6 Start the engine and shift into Forward Reverse and Neutral several times to ensure that the neutral bracket is operating prope...

Page 35: ...t adjustment bolt to 135 165 ft lb 183 224 N m 7 Replace the travel limiting bolt Figure 42 Note The vehicle may need to be lowered to the ground on that side to install the bolt 8 Tighten and torque...

Page 36: ...e rods Figure 45 Figure 45 1 Jam nut 2 Tie rod 4 Rotate both tie rods to move the front of the tire inward or outward 5 Tighten the tie rod jam nuts when the adjustment is correct 6 Ensure that there...

Page 37: ...ight side of the reservoir Figure 48 and let the fluid flow into a drain pan Install and tighten the plug when the fluid stops draining Note Dispose of the used oil at a certified recycling center Fig...

Page 38: ...e pad thickness is less than 1 16 inch 1 6 mm the brake shoes should be replaced Inspect the backing plate and other components for signs of excessive wear or deformation If any deformation is found t...

Page 39: ...the ignition off and remove the key 2 Raise the bed and secure it with the prop rod 3 Rotate and inspect the belt Figure 52 for excessive wear or damage Replace the belt if necessary Figure 52 1 Driv...

Page 40: ...e the pry bar Tighten the starter generator pivot bolt Figure 53 Cleaning Washing the Vehicle The vehicle should be washed as needed Use water alone or with a mild detergent A rag may be used however...

Page 41: ...n it until it stops E Choke the engine F Start and run the engine until it will not start again G Dispose of fuel properly Recycle as per local codes Important Do not store stabilizer conditioned gaso...

Page 42: ...08 99 7403 D1 99 7436 99 7434 99 7437 99 7408 2 REVERSE SW R BK BACKUP ALARM 80 9330 GY HR LOW OIL START 104 6929 MAG 104 6927 REGULATOR 99 7416 ACCELERATOR BN W OPTIONS PRESSURE ENGINE OIL PRESSURE 9...

Page 43: ...Notes 43...

Page 44: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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