Belt Maintenance
Servicing the Drive Belt
Checking the Drive Belt
Service Interval:
After the first 8 hours
Every 200 hours
1.
Park the machine on a level surface.
2.
Engage the parking brake.
3.
Shut off the engine and remove the key.
4.
Raise the cargo bed and secure it with the prop
rod; refer to
Raising the Cargo Bed to the Dump
.
5.
Shift the transmission into N
EUTRAL
.
6.
Rotate and inspect the belt (
) for signs
of excessive wear or damage.
Note:
Replace the belt if it is excessively worn
or damaged; refer to
(page 52)
.
g034106
Figure 64
1.
Generator-pivot nut
5.
Drive belt
2.
Generator-pivot bracket
6.
Primary clutch
3.
Starter generator
7.
Starter-generator belt
4.
Secondary clutch
7.
Lower the cargo bed.
Replacing the Drive Belt
1.
Raise the cargo bed; refer to
Bed to the Dump Position (page 20)
.
2.
Shift the transmission into the N
EUTRAL
position,
engage the parking brake, rotate the key switch
to the O
FF
position, and remove the key.
3.
Rotate and route the belt over the secondary
clutch (
).
4.
Remove the belt from the primary clutch (
Note:
Discard the old belt.
5.
Align the new belt over the primary clutch
(
).
6.
Rotate and route the belt over the secondary
clutch (
).
7.
Lower the cargo bed.
Adjusting the
Starter-Generator Belt
Service Interval:
After the first 8 hours
Every 200 hours
1.
Raise the cargo bed; refer to
Bed to the Dump Position (page 20)
.
2.
Loosen the pivot nut for the starter generator
(
).
3.
Align a pry bar between the engine mount and
starter.
4.
Apply downward pressure to the pry bar to rotate
the starter down in the slot until the belt tension
only allows 6 mm (1/4 inch) belt deflection with
44 N∙m (10 ft-lb) of force (
5.
Tighten the pivot nut hand tight, and remove the
pry bar (
6.
Torque the pivot nut to 88 to 115 N∙m (65 to 85
ft-lb).
7.
Lower the cargo bed.
52