Toro TurfMaster 22200 Operator'S Manual Download Page 27

Troubleshooting

Problem

Possible Cause

Corrective Action

1. The fuel tank is empty or the fuel

system contains stale fuel.

1. Drain and/or fill the fuel tank with

fresh gasoline. If the problem persists,
contact an Authorized Service Dealer.

2. The fuel shut-off valve is closed.

2. Open the fuel shut-off valve.

3. The throttle lever is not in the correct

position.

3. Move the throttle lever to the Choke

position.

4. There is dirt, water, or stale fuel in the

fuel system.

4. Contact an Authorized Service Dealer.

5. The wire is not connected to the spark

plug.

5. Connect the wire to the spark plug.

6. The spark plug is pitted, fouled, or the

gap is incorrect.

6. Check the spark plug and adjust the

gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.

The engine does not start.

7. There is dirt in the fuel filter.

7. Replace the fuel filter and clean the

in-tank filter screen.

1. The air filter element is dirty and is

restricting the air flow.

1. Clean the air filter pre-cleaner and/or

replace the paper filter.

2. The engine oil level is low or the oil is

dirty.

2. Check the engine oil. Change the oil if

it is dirty or add oil if it is low.

3. The fuel tank vent hose is plugged.

3. Clean or replace the fuel tank vent

hose.

4. There is dirt in the fuel filter.

4. Replace the fuel filter and clean the

in-tank filter screen.

5. There is dirt, water, or stale fuel in the

fuel system.

5. Contact an Authorized Service Dealer.

6. The underside of the machine housing

contains clippings and debris.

6. Clean the underside of the machine

housing.

The engine starts hard or loses power.

7. The spark plug is pitted, fouled, or the

gap is incorrect.

7. Check the spark plug and adjust the

gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.

1. The wire is not securely connected to

the spark plug.

1. Connect the wire securely to the spark

plug.

2. The spark plug is pitted, fouled, or the

gap is incorrect.

2. Check the spark plug and adjust the

gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.

3. The throttle lever is not in the Fast

position.

3. Move the throttle lever to the Fast

position.

4. The air filter element is dirty and is

restricting the air flow.

4. Clean the air filter pre-cleaner and/or

replace the paper filter.

The engine runs rough.

5. There is dirt in the fuel filter.

5. Replace the fuel filter and clean the

in-tank filter screen.

1. A blade is bent or is out of balance.

1. Balance the blade(s). If a blade is bent,

replace it.

2. A blade-mounting bolt is loose.

2. Tighten the blade-mounting bolts.

3. The underside of the machine housing

contains clippings and debris.

3. Clean the underside of the machine

housing.

4. The engine mounting bolts are loose.

4. Tighten the engine mounting bolts.

5. The engine pulley, idler pulley, or blade

pulley are loose.

5. Tighten the loose pulley.

6. The engine pulley is damaged.

6. Contact an Authorized Service Dealer.

7. The blade spindle is bent.

7. Contact an Authorized Service Dealer.

The machine or engine vibrates
excessively.

8. The belt is damaged.

8. Replace the belt.

27

Summary of Contents for TurfMaster 22200

Page 1: ...his manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention WARNING CALIFORNIA Prop...

Page 2: ...wn mower for reasonably safe service however failure to comply with the following instructions may result in personal injury WARNING Engine exhaust contains carbon monoxide an odorless deadly poison t...

Page 3: ...nd corners shrubs trees or other objects that may obscure vision Safe Handling of Fuels To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammabl...

Page 4: ...art from the original machine manufacturer 93 7009 1 Warning don t operate the mower with the deflector up or removed keep the deflector in place 2 Cutting dismemberment hazard of hand or foot mower b...

Page 5: ...object hazard Do not operate the mower without the rear discharge plug or bag in place 6 Cutting dismemberment hazard of hand or foot mower blade Do not operate up and down slopes operate side to side...

Page 6: ...n 3 Secure the handle to the machine with the bolts that you removed in step 1 4 Tighten the fasteners that support the handle on both sides of the machine as shown in Figure 4 G021273 2 1 3 Figure 4...

Page 7: ...weight detergent oil with an API service classification of SF SG SH SJ SL or higher G01981 1 4 Figure 6 1 Dipstick 3 Add mark 2 Full mark 4 Oil fill tube 4 Wipe the dipstick clean with a clean cloth 5...

Page 8: ...filter 5 Fuel tank cap 13 Belt cover 6 Rear deflector 14 Front cutting height lever 7 Handle 15 Belt cover access panel 8 Control bar g019644 1 2 3 4 Figure 8 1 Grass bag 3 Side discharge chute 2 Rear...

Page 9: ...he dipstick If the oil level above the Full mark drain the excess oil until the oil level is at the Full mark on the dipstick refer to Changing the Engine Oil page 17 Important If the oil level in the...

Page 10: ...the top of the tank because the gasoline must have room to expand 4 Install the fuel tank cap and wipe up any spilled gasoline Adjusting the Cutting Height DANGER Adjusting the cutting height levers c...

Page 11: ...starter handle lightly until you feel resistance then pull it sharply 5 Move the throttle control lever to the Fast position when the engine starts Figure 8 Note If the engine fails to start after 3 p...

Page 12: ...t the engine 4 Engage the blades Note The bag should begin to inflate indicating that the blades are rotating 5 While watching the bag release the control bar Note If the bag does not deflate within 3...

Page 13: ...A worn grass bag could allow small stones and other similar debris to be thrown toward the operator or bystanders and result in serious personal injury or death Check the grass bag frequently If it is...

Page 14: ...NGER An uncovered discharge opening will allow objects to be thrown in the direction of the operator or bystanders Also contact with the blades could occur Thrown objects or blade contact can cause se...

Page 15: ...clippings and dust which clogs the air filter and reduces engine performance Cutting Grass Grass grows at different rates at different times of the year In the summer heat it is best to cut grass at...

Page 16: ...uel tank filter Change the fuel filter Every 250 hours Change the blade brake clutch belt Every 300 hours Replace the paper air filter more frequently in dusty conditions Yearly or before storage Empt...

Page 17: ...better and carries more contaminants WARNING Oil may be hot after engine has been run and contact with hot oil can cause severe personal injury Avoid contacting the hot engine oil when you drain it 2...

Page 18: ...e wire to the spark plug 11 Run the engine for about 3 minutes 12 Stop the engine wait for all moving parts to stop and check for oil leakage around the filter 13 Add oil to compensate for the oil in...

Page 19: ...Open the fuel shut off valve and drain the gasoline completely from the tank and fuel line into an approved fuel container 6 Remove the fuel tank from the machine 7 Pour a small amount of fuel in the...

Page 20: ...damaged blades Note Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades Tearing and shredding turns grass brown at the ed...

Page 21: ...notches in the edges or surfaces of a blade Removing the Blades Replace the blades when they strike a solid object are out of balance bent or worn Use only genuine Toro replacement blades 1 Use a blo...

Page 22: ...are not mounted correctly Repeat steps 1 through 3 until the blades no longer touch each other WARNING Incorrectly installing the blades could damage the machine or cause an injury to the operator or...

Page 23: ...ten the cable support nut 5 Check the operation for the desired drive control and repeat the steps above if necessary Note If the machine creeps forward without the control bar engaged or if the wheel...

Page 24: ...later G019922 Figure 43 The BBC idler pulley is removed for clarity 1 Hole in the housing 3 Fixed idler pulley 2 Right hand sprocket hole 4 Left hand sprocket hole 9 Remove the blade drive belt 10 Al...

Page 25: ...park plug Storage Store the machine in a cool clean dry place Cover the machine to keep it clean and protected General Information Store the machine in a cool clean dry place Cover the machine to keep...

Page 26: ...ge 1 Check and tighten all fasteners 2 Remove the spark plug and spin the engine rapidly using the starter to blow excess oil from the cylinder 3 Inspect the spark plug and replace it if it is dirty w...

Page 27: ...er 6 The underside of the machine housing contains clippings and debris 6 Clean the underside of the machine housing The engine starts hard or loses power 7 The spark plug is pitted fouled or the gap...

Page 28: ...underside of the machine housing 1 The self propel drive cable is out of adjustment or is damaged 1 Adjust the self propel drive cable replace the cable if necessary 2 There is debris in the belt area...

Page 29: ...Notes 29...

Page 30: ...Notes 30...

Page 31: ...Notes 31...

Page 32: ...provided contact us at RLC Customer Care Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 888 865 5676 U S Customers 888 865 5691 Canada customers Owner Responsibil...

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