background image

Premaintenance
Procedures

Raising the Seat

Make sure the motion control levers are locked in the
neutral lock position. Lift the seat forward.

The following components can be accessed by raising
the seat:

Service decal

Fuses

Battery and cables

Removing the Floor Pan

G009804

1

2

Figure 33

1.

Screw

2.

Floor pan

Lubrication

Greasing the Bearings

Service Interval:

Every 25 hours—Grease all

lubrication points.

Grease Type:

No. 2 General Purpose Lithium Base

Grease

1. Park the machine on a level surface and disengage

the blade control switch.

2. Move the motion control levers outward to the

neutral lock position, stop the engine, remove the
key, and wait for all moving parts to stop before
leaving the operating position.

3. Clean the grease fittings (Figure 34 and Figure 32)

with a rag. Make sure to scrape any paint off of the
front of the fitting(s).

G009949

1

Figure 34

1.

Front caster tire

4. Connect a grease gun to each fitting (Figure 34 and

Figure 32). Pump grease into the fittings until grease
begins to ooze out of the bearings.

5. Wipe up any excess grease.

30

Summary of Contents for TITAN ZX6050

Page 1: ...ITAN ZX6050 Zero Turn Radius Riding Mower Model No 74824 Serial No 290000001 and Up G009968 To register your product or download an Operator s Manual or Parts Catalog at no charge go to www Toro com O...

Page 2: ...o meet safety emission and operating requirements the actual engine horsepower on this class of lawn mower will be significantly lower Introduction Read this information carefully to learn how to oper...

Page 3: ...ips 26 Maintenance 28 Recommended Maintenance Schedule s 28 Premaintenance Procedures 30 Raising the Seat 30 Removing the Floor Pan 30 Lubrication 30 Greasing the Bearings 30 Engine Maintenance 31 Ser...

Page 4: ...aution when making turns Look behind and to the side before changing directions Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove key before dism...

Page 5: ...approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision Towing A hitch kit is available for this machine and can be obtained by contacting an Authorized Toro...

Page 6: ...fety and instruction decals as necessary Use only genuine Toro replacement parts to ensure that original standards are maintained Toro Riding Mower Safety The following list contains safety informatio...

Page 7: ...degrees Use the slope chart to determine the degree of slope of hills before operating Do not operate this machine on a slope greater than 15 degrees Fold along the appropriate line to match the recom...

Page 8: ...ass lever position for pushing the machine 115 9632 1 Power take off PTO Blade control switch on some models 5 Fast 2 Blade control switch On 6 Continuous variable setting 3 Blade control switch Off 7...

Page 9: ...644 1 Press the pedal and lift the height of cut lever to unlock the deck position 2 Height of cut 3 Press the pedal to move the deck to the transport position Battery Symbols Some or all of these sym...

Page 10: ...hazard avoid sudden and sharp turns while on slopes only mow across slopes less than 15 degrees keep a safe distance from water and only mow up and down slopes less than 15 degrees 6 Cutting dismember...

Page 11: ...117 1164 1 Fuel 2 Full 3 Half 4 Empty 11...

Page 12: ...4 Fuel gauge 7 Anti scalp roller 10 Control panel 2 Operator seat 5 Footrest 8 Deflector 3 Parking brake 6 Front caster wheel 9 Foot pedal deck lift and height of cut G010009 1 2 3 4 5 6 Figure 5 1 Ga...

Page 13: ...O symbol engages and disengages power to the mower blades Figure 6 Hour Meter The hour meter records the number of hours the blades have operated It operates when the blade control switch PTO is engag...

Page 14: ...s in the safety section Knowing this information could help you your family pets or bystanders avoid injury Mowing on wet grass or steep slopes can cause sliding and loss of control Wheels dropping ov...

Page 15: ...gasoline can burn you and others and can damage property Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Never fill the fuel tank inside an enclos...

Page 16: ...tioner opening Keep gas away from eyes and skin Using Stabilizer Conditioner Use a fuel stabilizer conditioner in the machine to provide the following benefits Keeps gasoline fresh during storage of 9...

Page 17: ...ngine crankcase refer to Checking the Engine Oil Level Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended Setting the Parking Brake G010078 1 2 F...

Page 18: ...been without fuel completely STA RT RU N STO P G008947 Figure 15 2 Turn the ignition key to stop to stop the engine Starting and Stopping the Engine Starting the Engine 1 Sit down on the seat and move...

Page 19: ...it is unattended Always remove the ignition key and set the parking brake when leaving the machine unattended even if just for a few minutes STA R T R U N STO P G010081 2 3 4 5 1 Figure 18 Operating t...

Page 20: ...lade control switch to On Try starting the engine the engine should not crank 2 While sitting on the seat engage the parking brake and move the blade control switch to Off Move either motion control l...

Page 21: ...ved with the parking brake engaged 1 Release the parking brake refer to Releasing the Parking Brake in Operation 2 Move the levers to the center unlocked position 3 To go forward slowly push the motio...

Page 22: ...to off Set the parking brake when you leave the machine refer to Setting the Parking Brake Remember to remove the key from the ignition switch Children or bystanders may be injured if they move or att...

Page 23: ...utting height position Figure 25 2 To adjust remove the pin from the height of cut bracket Figure 25 3 Select a hole in the height of cut system corresponding to the height of cut desired and insert t...

Page 24: ...achine and are most comfortable While sitting in the operator s position raise the seat adjustment lever slightly and move the seat forward or backward to the desired position Figure 27 G010016 G01023...

Page 25: ...rm shaft 2 Loosen the lower bolt just enough to pivot the control lever fore or aft Figure 29 Tighten both bolts to secure the control in the new position 3 Repeat the adjustment for the opposite cont...

Page 26: ...y Never put your hands or feet under the mower Never try to clear the discharge area or mower blades unless you move the blade control switch PTO to the off position rotate the ignition key to off and...

Page 27: ...ure that uneven turf is not cut too short Long Grass If the grass is ever allowed to grow slightly longer than normal or if it contains a high degree of moisture raise the cutting height higher than u...

Page 28: ...hours Service the paper element more often in dusty dirty conditions Change the engine oil more often in dusty dirty conditions Check the spark plug s Every 200 hours Replace the paper element more of...

Page 29: ...ual before performing any maintenance 4 Check the hydraulic oil every 25 hours 2 Check the engine oil every 8 hours 5 Check the caster wheel tire pressure every 25 hours 3 Check the drive wheel tire p...

Page 30: ...al Purpose Lithium Base Grease 1 Park the machine on a level surface and disengage the blade control switch 2 Move the motion control levers outward to the neutral lock position stop the engine remove...

Page 31: ...from the paper element Figure 35 5 Unscrew the wing nuts and remove the paper element Figure 35 G010227 1 2 3 4 Figure 35 1 Cover 3 Paper element 2 Foam element 4 Hose clamp Cleaning the Foam and Pape...

Page 32: ...e personal injury Keep hands feet face clothing and other body parts away the muffler and other hot surfaces Important Do not overfill the crankcase with oil because damage to the engine may result Do...

Page 33: ...ing parts to stop before leaving the operating position Figure 38 G009950 G011157 1 2 3 4 5 6 Figure 38 5 Slowly pour approximately 80 of the specified oil into the filler tube and slowly add the addi...

Page 34: ...ving the Spark Plug 1 Disengage the PTO move the motion control levers to the neutral locked position and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop b...

Page 35: ...e often under dusty dirty conditions 1 Disengage the blade control switch PTO move the motion control levers to the neutral lock position and set the parking brake 2 Stop the engine remove the key and...

Page 36: ...ts of the machine Do not allow metal tools to short between the battery terminals and metal parts of the machine Incorrect battery cable routing could damage the machine and cables causing sparks Spar...

Page 37: ...p the battery fully charged This is especially important to prevent battery damage when the temperature is below 32 F 0 C 1 Charge battery for 10 to 15 minutes at 25 to 30 amps or 30 minutes at 10 amp...

Page 38: ...ce Interval Every 25 hours Check tire pressure Maintain the air pressure in the front and rear tires as specified Uneven tire pressure can cause uneven cut Check the pressure at the valve stem Figure...

Page 39: ...esult in irreparable damage to the transaxle drive system Removing Hydraulic System Filters 1 Stop engine wait for all moving parts to stop and allow engine to cool Remove the key and engage the parki...

Page 40: ...high enough to allow drive wheels to turn freely G010333 1 Figure 52 1 Jacking points 2 Start engine and move throttle control ahead to 1 2 throttle position Disengage parking brake A Move the bypass...

Page 41: ...es Park the machine on a level surface disengage the blade control switch PTO and set the parking brake Turn the ignition key to Off Remove the key Inspecting the Blades Service Interval Before each u...

Page 42: ...bent or damaged blade with a new blade Never file or create sharp notches in the edges or surfaces of blade A If the difference between A and B is greater than 1 8 inch 3mm replace the blade with a n...

Page 43: ...one must be installed toward the bolt head Figure 58 Torque the blade bolt to 100 110 ft lb 135 150 N m Mower Deck Leveling Check to ensure the mower deck is level any time you install the mower or wh...

Page 44: ...rear blade to the flat surface Figure 62 If the front blade tip is not 1 16 5 16 inch 1 6 7 9 mm lower than the rear blade tip continue to the Leveling the Mower Deck procedure Figure 62 1 Blades fron...

Page 45: ...cks are signs of a worn mower belt Replace the mower belt if any of these conditions are evident 1 Disengage the blade control switch PTO move the motion control levers to the neutral locked position...

Page 46: ...tward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Lower the mower to the 3 inch 76 mm height...

Page 47: ...use or daily Inspect the grass deflector for damage An uncovered discharge opening could allow the lawn mower to throw objects in the operator s or bystander s direction and result in serious injury...

Page 48: ...tion Cleaning Washing the Underside of the Mower Service Interval Before each use or daily Clean the mower housing Wash the underside of the mower after each use to prevent grass buildup for improved...

Page 49: ...m the washout fitting Note If the mower is not clean after one washing soak it and let it stand for 30 minutes Then repeat the process 8 Run the mower again for one to three minutes to remove excess w...

Page 50: ...wash the mower with a garden hose Note Run the machine with the blade control switch PTO engaged and the engine at high idle for 2 to 5 minutes after washing 11 Check the condition of the blades refe...

Page 51: ...eplace seat if needed 9 Electrical connections are corroded loose or faulty 9 Check the electrical connections for good contact Clean connector terminals thoroughly with electrical contact cleaner app...

Page 52: ...vice Dealer 6 Blade spindle is bent 6 Contact an Authorized Service Dealer Abnormal vibration 7 Motor mount is loose or worn 7 Contact an Authorized Service Dealer 1 Blade s not sharp 1 Sharpen the bl...

Page 53: ...Schematics G012083 Wire Diagram Rev A 53...

Page 54: ...Notes 54...

Page 55: ...Notes 55...

Page 56: ...Toro com You may also call the numbers listed in item 3 to use the 24 hour Toro Dealer locator system 2 Bring the product and your proof of purchase sales receipt to the Service Dealer The dealer wil...

Reviews: