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Toro timecutter 19-52ZX, Operator'S Manual

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Toro timecutter 19-52ZX Operator'S Manual Download Page 41

Summary of Contents for timecutter 19-52ZX

Page 1: ...Operator s Manual Original Instructions EN Register your product at www Toro com Form No 3351 462 19 52ZX TimeCutter ZX Riding Mower Model No 74802 Serial No 240000159 and Up ...

Page 2: ...ke 15 Starting and Stopping the Engine 15 Operating the Power Take Off PTO 16 The Safety Interlock System 16 Page Testing the Safety Interlock System 16 Driving Forward or Backward 17 Stopping the Machine 17 Adjusting the Height of Cut 17 Adjusting the Anti Scalp Rollers 18 Positioning the Seat 18 Adjusting the Motion Control Levers 19 Pushing the Machine by Hand 19 Side Discharge 19 Tips for Mowi...

Page 3: ... which means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may result in personal injury or death Safe Operating Practices The following instructions are from ANSI standard B71 1 1998 This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death General Operation Read u...

Page 4: ...gic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn the machine off if children enter the area Before and while backing or chang...

Page 5: ... leave a running machine unattended Always turn off blades set parking brake stop engine and remove the ignition key before dismounting Keep hands feet hair and loose clothing away from attachment discharge area underside of mower and any moving parts while engine is running Do not touch equipment or attachment parts which may be hot from operation Allow to cool before attempting to maintain adjus...

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Page 7: ...7 Slope Chart ...

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Page 9: ... Replace any decal that is damaged or lost Note If needed a Decal Kit 107 2493 and French manual are available Order the Decal Kit from the Toro Parts Department and the French manual from either the Toro Parts Department or online at www toro com 1 633354 1 Fast 2 Slow 3 Neutral 4 Reverse 92 7108 92 7109 104 8008 93 1122 98 3798 99 3943 1 Engine ...

Page 10: ...e from the battery 7 Wear eye protection explosive gases can cause blindness and other injuries 8 Battery acid can cause blindness or severe burns 9 Flush eyes immediately with water and get medical help fast 10 Contains lead do not discard 104 3641 1 Height of cut 104 8009 1 Throttle 2 Choke 3 Fast 4 Continuous variable setting 5 Slow 6 On 7 Off 8 Headlights 9 Engine stop 10 Engine run 11 Engine ...

Page 11: ...11 107 2473 107 7399 ...

Page 12: ...t on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Gasoline is harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors ...

Page 13: ...ning To avoid loss of control and possibility of rollover Do not mow near drop offs or near water Do not mow slopes greater than 15 degrees Reduce speed and use extreme caution on slopes Avoid sudden turns or rapid speed changes 2 3 1 m 6491 Figure 2 1 Safe Zone use the Timecutter here 2 Use walk behind mower and or hand trimmer near drop offs and water 3 Water Controls Become familiar with all of...

Page 14: ...the motion controls to neutral locked position 3 Set the parking brake refer to Setting the Parking Brake page 14 4 Move the PTO power take off to Off Fig 6 1 m 4201 2 Figure 6 1 PTO On 2 PTO Off 5 Move the throttle lever to Choke Fig 7 before starting a cold engine Note A warm or hot engine may require choking After the engine starts move the throttle lever to Fast 6 Turn the ignition key to Star...

Page 15: ... designed to prevent the engine from starting unless The parking brake is engaged The PTO is disengaged The motion control levers are in the neutral locked position The safety interlock system also is designed to stop the engine when the control levers are out of the brake position and traction controls are moved with the parking brake on or if you rise from the seat when the PTO is engaged Testin...

Page 16: ...otion control levers rearward Fig 10 To go straight apply equal pressure to both motion control levers Fig 10 To turn release the pressure on the motion control lever toward the direction you want to turn Fig 10 To stop push the motion control levers to neutral Stopping the Machine To stop the machine move the traction control levers to neutral and separate to lock disengage the PTO and turn the i...

Page 17: ...ove the nut and washer while holding the stud with a wrench Fig 12 Note Do not remove the wheel nut and washer Fig 12 m 4167 1 2 3 4 5 Figure 12 1 Gage wheel 2 Stud 3 Washer 4 Nut 5 Wheel nut and washer Do not remove 4 Select a hole so that the gage wheel is positioned to the nearest corresponding height of cut desired Fig 12 5 Install the stud nut and washer Fig 12 6 Repeat the adjustment on the ...

Page 18: ...15 3 Disengage the parking brake to push the machine m 5139 1 2 Figure 15 1 Position for pushing the machine 2 Position for operating the machine To Operate the Machine Pull each bypass lever up and pull them completely out Push the levers down Fig 15 Note The machine will not drive unless the bypass levers are pulled out Side Discharge The mower has a hinged grass deflector that disperses clippin...

Page 19: ... mow less frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower ground speed Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too short Long Grass ...

Page 20: ...ours Change the engine oil Check the spark plug s Every 200 hours Change the oil filter Replace the fuel filter Replace the paper air cleaner 1 Every 300 hours Clean the engine shrouds and cooling fins 1 Before storage Perform all maintenance procedures listed above before storage Drain the fuel tank Charge the battery and disconnect the battery cables Paint any chipped surfaces 1More often in dus...

Page 21: ...the filler tube to raise the level to the Full mark on the dipstick Important Do not overfill the crankcase with oil because the engine may be damaged 3 1 2 m 4291 m 6526 Figure 16 1 Oil dipstick 2 Filler tube 3 Dipstick end Changing and Draining the Oil 1 Start the engine and let it run for five minutes This warms the oil so that it drains better 2 Park the machine so that the drain side is sligh...

Page 22: ...lter 2 Adapter 4 Install the replacement oil filter to the adapter Turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten the filter an additional 3 4 turn Fig 18 5 Fill the crankcase with the proper type of new oil refer to Changing and Draining the Oil page 21 Cleaning the Cooling System Clean the air intake screen from grass and debris before each use Cle...

Page 23: ...he wing nut and remove the paper element Fig 20 1 4 2 m 4289 3 5 6 Figure 20 1 Cover 2 Foam element 3 Paper element 4 Wing nut 5 Air cleaner base 6 Latches Cleaning the Foam and Paper Elements 1 Foam Element A Wash the foam element in liquid soap and warm water When the element is clean rinse it thoroughly B Dry the element by squeezing it in a clean cloth do not wring Allow the element to air dry...

Page 24: ...f the spark plug s Fig 23 Clean around the spark plug s to prevent dirt from falling into the engine and potentially causing damage 4 Remove the spark plug s and metal washer 2 1 M 4294 Figure 23 1 Spark plug wire installed 2 Spark plug Checking the Spark Plug 1 Look at the center of the spark plug s Fig 24 If you see light brown or gray on the insulator the engine is operating properly A black co...

Page 25: ...esulting in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable Always connect the positive red battery cable before connecting the negative black cable Warning 5 Slide the rubber cover up the positive red cable Disconnect the positive red cable from the battery post Fig 25 6 Remove the battery hold down Fig 25 and lift the battery from th...

Page 26: ...trolyte sulfuric acid can cause severe corrosion and damage to the chassis 5 Wait five to ten minutes after filling the battery cells Add distilled water if necessary until the electrolyte level is up to the Upper line Fig 26 on the battery case 6 Reinstall the battery vent caps Charging the Battery Important Always keep the battery fully charged 1 260 specific gravity This is especially important...

Page 27: ...se clamps together and slide them away from the filter Fig 29 5 Remove the filter from the fuel lines 6 Install a new filter and move the hose clamps close to the filter Fig 29 7 Open the fuel shut off valve 1 2 m 4294 3 Figure 29 1 Fuel filter 2 Hose clamp 3 Fuel line Draining the Fuel Tank Danger In certain conditions gasoline is extremely flammable and highly explosive A fire or explosion from ...

Page 28: ...ing Pump grease into the fittings until grease begins to ooze out of the bearings 5 Wipe up any excess grease Where to Add Grease Lubricate the grease fittings as shown on the Check Service Reference Aid decal Fig 30 located beneath the seat Figure 30 Greasing the Mower The cutting unit must be lubricated regularly refer to the Recommended Maintenance Schedule page 20 Grease with No 2 general purp...

Page 29: ...Sharpening the Blades page 30 2 Inspect the blades especially the curved area Fig 33 If you notice any damage wear or a slot forming in this area item 3 in Fig 33 immediately install a new blade 1 2 3 m 151 Figure 33 1 Cutting edge 2 Curved area 3 Wear slot forming Checking for Bent Blades 1 Disengage the PTO and move the control levers to the neutral locked position and apply the parking brake 2 ...

Page 30: ... 1 Figure 37 1 Sharpen at original angle 2 Check the balance of the blade by putting it on a blade balancer Fig 38 If the blade stays in a horizontal position the blade is balanced and can be used If the blade is not balanced file some metal off the end of the sail area only Fig 36 Repeat this procedure until the blade is balanced 1 2 m 1855 Figure 38 1 Blade 2 Balancer Installing the Blades 1 Ins...

Page 31: ...e 40 1 Hairpin cotter and washer 2 Leveling bracket 3 Front hole 4 Rear hole Adjusting the Front to Rear Blade Slope Check the front to rear blade level any time you install the mower If the front of the mower is more than 5 16 inch 7 9 mm lower than the rear of the mower adjust the blade level using the following instructions 1 Position the mower on a flat surface 2 Disengage the PTO and move the...

Page 32: ... Fig 43 To raise the front of the mower tighten the yokes shorten the rods To lower the front of the mower loosen the yokes lengthen the rods 11 After adjusting both trunion rod yokes evenly secure the yokes with the hairpin cotters Check the front to rear level again Continue adjusting the yokes until the front blade tip is 1 16 5 16 inch 1 6 7 9 mm lower than the rear blade tip Fig 42 12 When th...

Page 33: ...ry Do not remove the spring from the spring eye bolt Caution 5 Route the new belt through the idler arm and around the idler pulley Fig 44 2 1 4 3 7 5 6 m 4197 Figure 44 Top View 1 Outer nut 2 Idler pulley 3 Idler arm 4 Spring eye bolt 5 Spring 6 1 8 inch 3 mm 7 Mower belt 6 Pull the idler pulley in the direction shown in Figure 44 and route the belt onto the other pulleys Fig 45 Note Check to ens...

Page 34: ... 2 Disengage the PTO and move the control levers to the neutral locked position and apply the parking brake 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 4 Slide the mower under the tractor 5 Lower the height of cut lever to the lowest position 6 Attach the rear trunion rod to the tractor with the clevis pin and hairpin cotter Fig 47 o...

Page 35: ...or s or bystander s direction and result in serious injury Also contact with the blade could occur Never operate the lawn mower unless you install a cover plate a mulch plate or a grass chute and catcher Warning 1 Remove the locknut bolt and spring holding the deflector to the mower brackets Fig 49 Remove the damaged or worn grass deflector m 1783 1 5 3 6 4 2 Figure 49 1 Mower bracket 2 Spring hoo...

Page 36: ... R BATTERY 10A F3 OR OR 1 2 TO HEADLIGHT HARNESS BK OR R W W 1 MAGNETO GND GN W SOLENOID GN BN PK PTO SW2 SHOWN IN OFF POSITION BROWN BK BLACK BLUE BU GREEN GN BN GREY GY OR ORANGE WIRE COLOR CODES W WHITE VIO VIOLET PINK PK RED R TAN T YELLOW Y PK Y I 1 7 4 B S Y A BU VIO R S B A OR X TERMINAL VIEW FROM BACK OF SWITCH KEY SW I X KEY SWITCH PN 88 9830 OFF NO CONNECTION ON B I A AND X Y START B I S...

Page 37: ... used at all times A Run the engine to distribute the conditioned fuel through the fuel system 5 minutes B Stop the engine allow it to cool and drain the fuel tank refer to Draining the Fuel Tank page 27 C Restart the engine and run it until it stops D Choke or prime the engine Start and run the engine until it will not start Operate the primer if equipped several times to ensure no fuel remains i...

Page 38: ...ed or loose 10 Check the electrical connections for good contact 11 A fuse is blown 11 Replace the fuse 12 A relay or switch is damaged 12 Contact an Authorized Service Dealer The engine will not start starts h d f il t k i 1 The fuel tank is empty 1 Fill the fuel tank g hard or fails to keep running 2 The fuel valve turned off 2 Open the fuel valve 3 The choke is not on 3 Move the choke lever to ...

Page 39: ... 1 Contact an Authorized Service Dealer 2 The traction belt is off of the pulley 2 Contact an Authorized Service Dealer There is abnormal vibration 1 The engine mounting bolts are loose 1 Tighten the engine mounting bolts 2 The engine pulley idler pulley or blade pulley is loose 2 Tighten the appropriate pulley 3 The engine pulley is damaged 3 Contact an Authorized Service Dealer 4 The cutting bla...

Page 40: ... 1 The drive belt is worn loose or broken 1 Install a new drive belt 2 The drive belt is off of the pulley 2 Install the drive belt and check the adjusting shafts and belt guides for the correct position 3 The mower belt is worn loose or broken 3 Install a new mower belt ...

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Page 44: ...6 6030 Canada customers Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense Items and Conditions Not Covered There is no other express warranty except for special emission system coverage on some products This express warranty does no...

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