Toro Reelmaster 5610-D Owner'S Manual Download Page 76

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Important:

Never use a short-handled brush.

If the reels stall or become erratic while backlapping,
select a higher reel-speed setting until the speed
stabilizes, then return the reel speed to your desired
speed.

If you need to make an adjustment to the cutting units
while backlapping, perform the following steps:

Moving the Lower Mow/Raise lever rearward
and press the Enable/Disable switch to D

ISABLE

position.

Shut off the engine and remove the key.

Adjust to the cutting units.

Repeat steps

through

Repeat steps

for the other cutting units that you

want to backlap.

Finishing Backlapping

Moving the Lower Mow/Raise lever rearward and
press the Enable/Disable switch to D

ISABLE

position.

Shut off the engine and remove the key.

Move the backlap levers to the F (mow) position
(

Figure 153

Important:

If you do not change backlap lever

to the F (mow) position after backlapping, the
cutting units will not function properly.

g377117

Figure 153

Lower and latch the operator’s seat; refer to

Lowering

the Seat (page 53)

Wash all lapping compound off from the cutting units.

For a better cutting edge, run a file across the front
face of the bedknife after lapping.

Note:

This removes any burrs or rough edges that

may have built up on the cutting edge.

Chassis Maintenance

Inspecting the Seat Belt

Service Interval:

Before each use or daily

Inspect the seat belt for wear, cuts, and other damage.
Replace the seat belt(s) if any component does not
operate properly.

Clean the seat belt as necessary.

Summary of Contents for Reelmaster 5610-D

Page 1: ...Form No 3450 425 Rev A Reelmaster 5610 D Traction Unit Model No 03679 Serial No 410400000 and Up Register at www Toro com Original Instructions EN 3450 425 ...

Page 2: ... It is primarily designed for cutting grass on well maintained turf Using this product for purposes other than its intended use could prove dangerous to you and bystanders Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely Visit www Toro com for more info...

Page 3: ...er 56 Resetting the Air Filter Service Indicator 57 Servicing the Engine Oil 57 Servicing the Diesel Oxidation Catalyst DOC and the Soot Filter 58 Fuel System Maintenance 59 Draining Water from the Fuel Water Separator 59 Replacing the Water Separator Filter 60 Replacing the Engine Fuel Filter 60 Checking the Fuel Lines and Connections 60 Cleaning the Fuel Pickup Tube Screen 60 Electrical System M...

Page 4: ...protective devices in place and functioning properly on the machine Keep bystanders and children out of the operating area Never allow children to operate the machine Shut off the engine remove the key and wait for all movement to stop before you leave the operator s position Allow the machine to cool before adjusting servicing cleaning or storing it Improperly using or maintaining this machine ca...

Page 5: ...d the Operator s Manual 10 Contains lead do not discard decal93 6689 93 6689 1 Warning do not carry passengers decal93 6696 93 6696 1 Stored energy hazard read the Operator s Manual decal93 7272 93 7272 1 Cutting dismemberment hazard fan stay away from moving parts decal106 6754 106 6754 1 Warning do not touch the hot surface 2 Cutting dismemberment hazard fan entanglement hazard belt stay away fr...

Page 6: ... closest to the rod bracket and then remove the lift arm and pivot yoke decal120 4158 120 4158 1 Read the Operator s Manual 3 Engine preheat 2 Engine start 4 Engine stop decal125 8754 125 8754 1 Headlights 6 Slow 2 Engage 7 Lower the cutting units 3 Power take off PTO 8 Raise the cutting units 4 Disengage 9 Read the Operator s Manual 5 Fast decal133 8062 133 8062 6 ...

Page 7: ...u are trained 4 Tipping hazard drive slowly when turning do not turn sharply while traveling fast only drive on slopes with the cutting units lowered always wear a seatbelt 2 Warning wear hearing protection 5 Warning do not park on slopes engage the parking brake lower the cutting units shut off the engine and remove the ignition key before leaving the machine 3 Thrown object hazard keep bystander...

Page 8: ...he machine If possible keep the cutting units lowered to the ground while operating the machine on slopes Raising the cutting units while operating on slopes can cause the machine to become unstable 1 Warning read the Operator s Manual do not operate this machine unless you are trained 4 Tipping hazard do not drive across or down slopes greater than 15 only drive on slopes with the cutting units l...

Page 9: ...Radiator screen 16 Fluids 3 Hydraulic fluid 10 Engine oil 17 Capacity 4 Tire pressure 11 Engine oil level 18 Fluid interval hours 5 Engine air filter 12 Fuel 19 Filter interval hours 6 Fan belt 13 Read the Operator s Manual for lubrication information 7 Engine coolant 14 Read the Operator s Manual 9 ...

Page 10: ...ine from the normal operating position 1 Preparing the Machine No Parts Required Procedure 1 Park the machine on a level surface lower the cutting units and engage the parking brake 2 Shut off the engine remove the key and wait for all moving parts to stop 3 Check the tire air pressure before use refer to Checking the Tire Air Pressure page 66 Note The tires are overinflated for shipping Adjust th...

Page 11: ...ft front hose guide Preparing the Machine 1 Remove the reel motors from the shipping brackets 2 Remove and discard the shipping brackets 3 At each cutting unit lift arm remove the lynch pin that secures the cap to the lift arm pivot yoke and remove the cap Figure 4 g003975 Figure 4 1 Lynch pin 2 Cap Preparing the Cutting Units 1 Remove the cutting units from the cartons 2 Assemble and adjust as de...

Page 12: ...ches that secure the turf compensator bracket to the cutting unit frame Figure 18 g375690 Figure 8 1 Carriage bolt 3 8 x 1 1 4 inches 3 Flange locknut 3 8 inch 2 Turf compensator bracket 3 Remove the flange locknut 3 8 inch that secures the capscrew of the turf compensation spring to the right tab of the carrier frame and remove the compensation spring from the cutting unit Figure 19 Note Do not r...

Page 13: ...racket to the cutting unit frame with the 2 flange locknuts 3 8 inch 7 Torque the locknuts and bolts to 37 to 45 N m 27 to 33 ft lb Installing the Hose Guide Cutting Units 5 g375672 Figure 12 1 Cutting unit 1 5 Cutting unit 5 2 Cutting unit 2 6 Reel motor 3 Cutting unit 3 7 Weight 4 Cutting unit 4 1 If the hairpin is installed in the rear hole of the compensation spring rod remove the hairpin and ...

Page 14: ...urf compensator bracket to the cutting unit frame with the 2 flange locknuts 3 8 inch 5 Torque the locknuts to 37 to 45 N m 27 to 33 ft lb Positioning the Turf Compensating Spring Cutting Unit 2 g379514 Figure 16 1 Cutting unit 1 5 Cutting unit 5 2 Cutting unit 2 6 Reel motor 3 Cutting unit 3 7 Weight 4 Cutting unit 4 1 If the hairpin is installed in the rear hole of the compensation spring rod re...

Page 15: ...re 20 with the flange locknut 3 8 inch g375694 Figure 20 1 Flange locknut 3 8 inch 3 Capscrew 2 Right tab Carrier frame 5 Align the holes in the turf compensator bracket with the holes in the cutting unit frame Figure 21 Note The support loop of the hose guide aligns toward the centerline of the machine g378789 Figure 21 1 Turf compensator bracket 3 Flange locknut 3 8 inch 2 Carriage bolt 3 8 x 1 ...

Page 16: ...a Hill Side Lock the cutting unit pivots to prevent the cutting units from rotating downhill when cutting across the face of a hill Use the hole in the lift arm pivot shaft Figure 24 to lock the cutting unit Use the slot for a steering cutting unit g375251 Figure 24 1 Snap pin positions 3 Slot lift arm pivot shaft 2 Hole lift arm pivot shaft Installing the Rear Cutting Units to the Lift Arms Cutti...

Page 17: ...d slide the pivot shaft out of the lift arm Figure 27 g375236 Figure 27 1 Lift arm pivot shaft 4 3 Lift arm rear cutting unit 2 Lift arm pivot shaft 4 Washer 2 Assemble the lift arm yoke onto the carrier frame shaft Figure 28 g375237 Figure 28 1 Cap 3 Lift arm yoke 2 Snapper pin 4 Carrier frame shaft 3 Assemble the cap to the pivot arm shaft and align the holes in the carrier frame shaft pivot arm...

Page 18: ...reel motor O ring and install it onto the motor flange 3 Install the motor by rotating it clockwise so that the motor flanges clear the bolts Figure 32 g004127 Figure 32 1 Reel drive motor 2 Mounting bolts 4 Rotate the motor counterclockwise until the flanges encircle the bolts and then tighten the bolts Important Make sure that the reel motor hoses are not twisted kinked or at risk of being pinch...

Page 19: ...tting unit kickstand 2 Snapper pin 5 Installing the CE Hood Lock Parts needed for this procedure 1 Hood lock seal and jam nut 1 Washer Procedure 1 Unlatch and raise the hood 2 Remove the rubber grommet from the hole in the left side of the hood Figure 35 g004143 Figure 35 1 Rubber grommet 3 Ensure that the seal is assembled to the hood lock Figure 36 19 ...

Page 20: ...engages the frame catch when locked 6 Applying the CE Decals Parts needed for this procedure 1 CE decal 1 Production year decal 1 Warning decal Applying the CE Decal 1 Use rubbing alcohol and a clean rag to clean the area of the hood next to the hood lock and allow the hood to dry Figure 37 g375337 Figure 37 1 CE decal 2 Hood lock 2 Remove the backing from the CE decal 3 Apply the decal to the hoo...

Page 21: ...ing decal over decal 133 293 Product Overview g216864 Figure 40 1 Engine hood 5 Seat adjustments 2 Seat 6 Front cutting units 3 Control arm 7 Rear cutting units 4 Steering wheel Controls Traction Pedal The traction pedal Figure 41 controls the forward and reverse operation Press the top of the pedal to move the machine forward and the bottom to move the machine backward Ground speed depends on how...

Page 22: ...l the steering tower toward you to the most comfortable position and release the pedal Engine Speed Switch The engine speed switch has 2 modes to change the engine speed Figure 42 By momentarily tapping the switch you can change the engine speed in 100 rpm increments If you hold the switch down the engine automatically moves to High or Low idle depending on which end of the switch you press g02120...

Page 23: ...r point Seat Controls g003954 Figure 45 1 Weight gauge 3 Height adjusting knob 2 Weight adjusting knob 4 Adjusting lever Seat Position Lever Pull the seat position lever Figure 45 to move the seat forward and rearward Release the lever to lock the seat position Weight Adjusting Knob Rotate the weight adjusting knob until your weight is displayed in the window of the weight gauge Height Adjusting K...

Page 24: ...you are currently using Middle Button Press this button to scroll down menus Right Button Press this button to open a menu where a right arrow indicates additional content Note The purpose of each button may change depending on what is required at the time Each button is labeled with an icon displaying its current function InfoCenter Icon Description Hours remaining until service Reset the service...

Page 25: ...isabled Sit down or engage the parking brake Accessible only by entering PIN Using the Menus To access the InfoCenter menu system press the menu access button while at the main screen This brings you to the main menu Refer to the following tables for a synopsis of the options available from the menus Main Menu Menu Item Description Faults Contains a list of the recent machine faults Refer to the S...

Page 26: ... the speed of the rear reels in backlap mode Protected Menus Allows a person authorized by your company with the PIN code to access protected menus Auto Idle Controls the amount of time allowed before returning the engine to low idle when the machine is stationary Blade Count Controls the number of blades on the reel for reel speed Mow Speed Controls the ground speed for determining the reel speed...

Page 27: ...ter you set the PIN code rotate the key switch OFF and back to the ON position to enable and save this feature Setting the Auto Idle 1 In the Settings Menu scroll down to Auto Idle 2 Press the right button to change the auto idle time between OFF 8S 10S 15S 20S and 30S Setting the Blade Count 1 In the Settings Menu scroll down to Blade Count 2 Press the right button to change the blade count betwe...

Page 28: ... Menu navigate to the HOURS MENU 4 Scroll down to the service symbol Note If service is currently due the first icon shows NOW 5 Below the first icon is the service interval item time interval e g 250 500 etc Note Service interval is a protected menu item 6 Highlight the service interval and press the right button 7 When the new screen appears confirm RESET SERVICE HOURS ARE YOU SURE 8 Select YES ...

Page 29: ...or training all operators and mechanics Become familiar with the safe operation of the equipment operator controls and safety signs Before you leave the operator s position do the following Park the machine on a level surface Disengage and lower the cutting units Engage the parking brake Shut off the engine and remove the key Wait for all movement to stop Allow the machine to cool before adjusting...

Page 30: ...sulfur 15 ppm Biodiesel fuel specification ASTM D6751 or EN14214 Blended fuel specification ASTM D975 EN590 or JIS K2204 Important The petroleum diesel portion must be ultra low sulfur Observe the following precautions Biodiesel blends may damage painted surfaces Use B5 biodiesel content of 5 or lesser blends in cold weather Monitor seals hoses gaskets in contact with fuel as they may be degraded ...

Page 31: ...nt footwear and hearing protection Tie back long hair and do not wear loose clothing or loose jewelry Do not operate the machine while ill tired or under the influence of alcohol or drugs Use your full attention while operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Before you start the engine ensure that all drives are in n...

Page 32: ...e to lose traction Use extreme caution when operating the machine near drop offs ditches embankments water hazards or other hazards The machine could suddenly roll over if a wheel goes over the edge or the edge caves in Establish a safety area between the machine and any hazard Identify hazards at the base of the slope If there are hazards mow the slope with a pedestrian controlled machine If poss...

Page 33: ...s installed in the rear hole in the spring rod Figure 51 Note When servicing the cutting unit move the hairpin to the spring rod hole next to the turf compensation spring g003863 Figure 51 1 Turf compensation spring 3 Spring rod 2 Hairpin 4 Hex nuts 2 Tighten the hex nuts on the front end of the spring rod until the compressed length of the spring is 15 9 cm 6 25 inches refer to Figure 51 Note Whe...

Page 34: ...the key 2 The lift arm switch is located underneath the hydraulic tank and inboard of the cutting unit 5 lift arm Figure 31 g375697 Figure 53 3 Loosen the jam nut that secures lift arm switch to the switch plate Figure 54 g375696 Figure 54 1 Switch 2 Lift arm sensing device 4 Adjust the lift arm switch as follows To increase the lift arm turnaround height move the switch down To decrease the lift ...

Page 35: ... the settings menu scroll down to the F Reel RPM R Reel RPM or both 3 Press the right button to change the reel speed value Note As you change the speed setting the display continues to show the calculated reel speed based on blade count mow speed and HOC but the new value is also be displayed Note You may need to increase or decrease the reel speed to compensate for varying turf conditions g03199...

Page 36: ...mote DPF regeneration If the back pressure in the DPF is too high or a reset regeneration has not occurred for 100 hours the engine computer signals you through the InfoCenter when reset regeneration is running Allow the reset regeneration process to complete before shutting off the engine Operate and maintain your machine with the function of the DPF in mind Engine load at high idle full throttle...

Page 37: ...ent ash accumulation levels InfoCenter Advisory and Engine Warning Messages Ash Accumulation Indication Level Fault Code Engine Speed Reduction Engine Power Rating Recommended Action Level 1 Engine Warning g213863 Figure 60 Check Engine SPN 3720 FMI 16 None The computer de rates the engine power to 85 Service the DPF refer to Servicing the Diesel Oxidation Catalyst DOC and the Soot Filter page 58 ...

Page 38: ... soot level When the high exhaust temperature icon is displayed in the InfoCenter a regeneration is in progress During reset regeneration the engine computer adjusts the engine settings to raise the exhaust temperature Reset Refer to Reset Regeneration page 41 Types of diesel particulate filter regeneration that require you to park the machine Type of Regeneration Conditions that cause DPF regener...

Page 39: ...e menu press the center button to scroll down to the DPF REGENERATION option Figure 63 g227667 Figure 63 2 Press the right button to select the DPF Regeneration entry Figure 63 Time Since Last Regeneration Access the DPF Regeneration menu press the center button to scroll down to the LAST REGEN field Figure 64 Use the LAST REGEN field to determine how many hours you have run the engine since the l...

Page 40: ... recovery regeneration Recov Regen You initiated a recovery regeneration request and the engine computer is processing the regeneration View the soot load which is measured as the percentage of soot in the DPF Figure 67 refer to the soot load table Note The soot load value varies as the machine is operated and DPF regeneration occurs g227359 Figure 67 Soot Load Table Important Soot Load Values Reg...

Page 41: ... machine to complete the reset regeneration process before shutting off the engine Periodic Reset Regeneration If the engine has not completed a successful Reset Parked or Recovery regeneration in the previous 100 hours of engine operation the engine computer will attempt to perform a reset regeneration Setting the Inhibit Regen Reset Regeneration Only Note If you set the InfoCenter to inhibit reg...

Page 42: ... or Recovery Regeneration When the engine computer requests either a parked regeneration or a recovery regeneration the regeneration request icon Figure 74 displays in the InfoCenter g224404 Figure 74 The machine does not automatically perform a parked regeneration or a recovery regeneration you must run the regeneration through the InfoCenter Parked Regeneration Messages When a parked regeneratio...

Page 43: ...engine computer requests a recovery regeneration or is processing a recovery regeneration and you scroll down to the PARKED REGEN option parked regeneration locks and the lock icon Figure 81 appears in the lower right corner of the InfoCenter g224625 Figure 81 If the engine computer has not requested a recovery regeneration and you scroll down to the RECOVERY REGEN option the recovery regeneration...

Page 44: ... or release the parking brake 1 Access the DPF Regeneration menu press the center button to scroll down to either the PARKED REGEN START option or the RECOVERY REGEN START option Figure 83 and press the right button to select the start the regeneration Figure 83 g224402 g224629 Figure 83 2 At the VERIFY FUEL LEVEL screen verify that you have 1 4 tank of fuel if you are performing the parked regene...

Page 45: ...Center may display the following messages found in the table that follows Check Message and Corrective Action Table Corrective Action Exit the regeneration menu and run the machine until the time since last regeneration is greater than 50 hours refer to Time Since Last Regeneration page 39 Corrective Action Troubleshoot the engine fault and retry DPF regeneration Corrective Action Start and run th...

Page 46: ... corner of the screen as the regeneration processes g224403 Figure 89 Note While the DPF regeneration runs the InfoCenter displays the high exhaust temperature icon 9 When the engine computer completes a parked or recovery regeneration the InfoCenter displays ADVISORY 183 Figure 90 Press the left button to exit to the home screen g224392 Figure 90 Note If the regeneration fails to complete the Inf...

Page 47: ...ow Raise lever to control the cutting units the front cutting units are timed to lower before the rear cutting units To move forward and cut grass press the traction pedal forward Transporting the Machine Move the Enable Disable switch to the DISABLE position and raise the cutting units to the TRANSPORT position Move the Mow Transport lever to the TRANSPORT position Be careful when driving between...

Page 48: ...o 3 mph because internal transmission damage may occur The bypass valve must be open whenever you push or tow the machine 1 Engage the parking brake shut off the engine and remove the key 2 Open the hood refer to Opening the Hood page 52 3 At the variable displacement pump rotate the bypass valve bolt 1 1 2 turns to open and allow oil to bypass internally Figure 95 Note The bypass valve is located...

Page 49: ...aintenance Procedure After the first hour Torque the wheel lug nuts to 94 to 122 N m 70 to 90 ft lb After the first 8 hours Check the condition and tension of the alternator belt After the first 10 hours Torque the wheel lug nuts to 94 to 122 N m 70 to 90 ft lb Before each use or daily Inspect the seat belt s for wear cuts and other damage Replace the seat belt s if any component does not operate ...

Page 50: ...hange the hydraulic fluid Every 1 000 hours If you are using the recommended hydraulic fluid replace the return hydraulic filter and charge hydraulic filter Every 2 000 hours If you are using the recommended hydraulic fluid change the hydraulic fluid Every 6 000 hours Disassemble clean and assemble the soot filter of the DPF or clean the soot filter if engine faults SPN 3251 FMI 0 SPN 3720 FMI 0 o...

Page 51: ...c hoses for damage Check for fluid leaks Check the tire pressure Check the instrument operation Check the reel to bedknife adjustment Check the height of cut adjustment Check all grease fittings for lubrication 3 Touch up damaged paint Wash the machine 1 Check the glow plug and injector nozzles if hard starting excess smoke or rough running is noted 2 Check with the engine running and the oil at o...

Page 52: ...Wait for the engine to cool Opening the Hood 1 Release the 2 hood latches Figure 96 g369009 Figure 96 1 Hood latch 2 2 Rotate open the hood Closing the Hood 1 Carefully rotate the hood closed Figure 97 g369219 Figure 97 1 Hood latch 2 2 Secure the hood with the 2 hood latches Opening the Screen 1 Remove the ball pin from the screen latch Figure 98 g378175 Figure 98 1 Ball pin 2 Screen latch 2 Unla...

Page 53: ...fully rotate the seat up 3 Ensure that the forward prop rod seats in the slot detent of the rod guide plate Figure 101 g369008 Figure 101 1 Prop rod 2 Rod guide plate Lowering the Seat 1 Rotate the seat slightly and lift the prop rod out of the dent of the seat support slot Figure 102 g375779 Figure 102 1 Prop rod 2 Rod guide plate 2 Carefully lower the seat until it latches securely 53 ...

Page 54: ...e rear axle tube Lubrication Greasing the Bearings and Bushings Service Interval Every 50 hours and immediately after every washing Grease Specification No 2 lithium grease 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 52 2 Open the hood refer to Opening the Hood page 52 3 The lubricate the machine at the fittings at the locations as follows Pump driveshaft U joint ...

Page 55: ...pivot shaft 1 each Figure 107 g004157 Figure 107 Rear axle tie rod 2 Figure 108 g003987 Figure 108 Axle steering pivot 1 Figure 109 g004169 Figure 109 Steering cylinder ball joints 2 Figure 110 g003966 Figure 110 Brake pedal 1 Figure 111 g011615 Figure 111 4 Close and latch the hood refer to Closing the Hood page 52 55 ...

Page 56: ...aner page 56 5 Squeeze the dust ejector valve Figure 113 g378074 Figure 113 6 Close and latch the hood refer to Closing the Hood page 52 Servicing the Air Cleaner Service Interval Every 400 hours more frequently in extremely dirty or dusty conditions Service the air cleaner earlier if the air cleaner indicator shows red Check the air cleaner body for damage which could cause an air leak Replace it...

Page 57: ...ibutor in either 15W 40 or 10W 30 viscosity grades Checking the Level of the Engine Oil Service Interval Before each use or daily Important Check the engine oil daily If the engine oil level is above the Full mark on the dipstick the engine oil may be diluted with fuel If the engine oil level is above the Full mark change the engine oil The best time to check the engine oil is when the engine is c...

Page 58: ...e machine refer to Preparing for Maintenance page 52 2 Drain the oil and change the filter g034924 g031400 Figure 117 Important Do not overtighten the filter 3 Open the hood refer to Opening the Hood page 52 4 Add oil to the crankcase refer to Oil Specification page 57 Crankcase Oil Capacity page 58 and Checking the Level of the Engine Oil page 57 5 Close and latch the hood refer to Closing the Ho...

Page 59: ...s and can cause property damage Fill the fuel tank outdoors in an open area when the engine is off and is cold Wipe up any fuel that spills Do not fill the fuel tank completely full Add fuel to the fuel tank until the level is 25 mm 1 inch below the top of the tank not the filler neck This empty space in the tank allows the fuel to expand Never smoke when handling fuel and stay away from an open f...

Page 60: ...Opening the Hood page 52 2 Clean the area around the fuel filter head Figure 121 g378468 Figure 121 1 Fuel filter head 2 Fuel filter 3 Remove the filter and clean the filter head mounting surface Figure 121 4 Lubricate the filter gasket with clean lubricating engine oil 5 Install the dry filter canister by hand until the gasket contacts the filter head then rotate it an additional 1 2 turn 6 Start...

Page 61: ...or machine wire harness 2 2 socket connector fuel sender 4 Move the clamps that secure the hoses to the fittings of the fuel sender inboard and remove the hoses from the fittings Figure 124 g373882 Figure 124 1 Hoses 3 Fitting fuel sender 2 Clamp 5 Loosen the fuel sender cap Figure 125 g373883 Figure 125 1 Cap fuel sender 6 Carefully lift the fuel sender from the tank Note Do not bend the pick up ...

Page 62: ... to the fuel tank 5 Assemble the hose onto the fittings of the fuel sender and secure the hoses to the fittings with the clamps Figure 128 g373882 Figure 128 1 Hoses 3 Fitting fuel sender 2 Clamp 6 Plug the connector of the fuel sender harness into the connector of the machine wire harness Figure 129 g373884 Figure 129 1 2 pin connector machine wire harness 2 2 socket connector fuel sender 7 Align...

Page 63: ... is fatal if consumed and causes severe burns Do not drink electrolyte and avoid contact with skin eyes or clothing Wear safety glasses to shield your eyes and rubber gloves to protect your hands Fill the battery where clean water is always available for flushing the skin 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 52 2 Open the screen refer to Opening the Screen ...

Page 64: ...ecting the Battery page 64 Servicing the Battery Service Interval Every 50 hours Note Keep the terminals and the entire battery case clean because a dirty battery will discharge slowly 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 52 2 Open the screen refer to Opening the Screen page 52 3 Check the condition of the battery Note Replace a worn or damaged battery 4 Di...

Page 65: ...ing for Maintenance page 52 2 Unlatch and tilt seat refer to Tilting the Seat page 53 3 Remove the cap from the in line fuse holder labeled 10 A FUSE TELEMATIC PWR Figure 135 g378242 Figure 135 1 Cap 3 Fuse holder labeled 10 A FUSE TELEMATIC PWR 2 Fuse 4 Remove the fuse from the fuse holder 5 Insert a fuse of the same type and amperage 6 Assemble the cap onto the in line fuse holder 7 Lower and la...

Page 66: ... the NEUTRAL position If the machine moves adjust traction pump as follows 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 52 2 Jack up the front of the machine until the both front tires are off the ground and support the machine with jack stands refer to Specifications page 29 and Jacking Point Locations page 54 3 From the bottom of the machine and at the right side...

Page 67: ...center distance 2 6 mm 1 4 inch or less than the rear of the tire 4 If the measurement is greater than 6 mm 1 4 inch adjust the rear wheel toe in refer to Adjusting the Rear Wheel Toe in page 67 Adjusting the Rear Wheel Toe in 1 Loosen the jam nut on each end of the tie rod Figure 138 Note The end of the tie rod with the external groove is a left hand thread g004136 Figure 138 1 Jam nut 3 Wrench f...

Page 68: ...fications in the Extended Life Coolant Standards Table Extended Life Coolant Standards ATSM International SAE International D3306 and D4985 J1034 J814 and 1941 Important Coolant concentration should be a 50 50 mixture of coolant to water Preferred When mixing coolant from a concentrate mix it with distilled water Preferred option If distilled water is not available use a pre mix coolant instead of...

Page 69: ...fer to Opening the Hood page 52 3 Thoroughly clean all debris out of the engine area 4 Close and latch the hood refer to Closing the Hood page 52 5 Unlatch the rear screen and pivot it open Figure 140 g004138 Figure 140 1 Latch 2 Rear screen 6 Thoroughly clean the screen with compressed air 7 Rotate the 2 oil cooler latches inward and tilt oil cooler Figure 141 g003974 Figure 141 1 Oil cooler 2 Oi...

Page 70: ... brake pedal or if more parking brake force is required g026816 Figure 143 1 Free travel 5 To reduce brake pedal free travel loosen the front jam nuts on the threaded end of each brake cable Figure 144 g375942 Figure 144 1 Front jam nut brake cable 2 Rear jam nut 6 Tighten the rear nuts to move the cable backward until brake pedal has 6 to 13 mm 1 4 to 1 2 inch of free travel Figure 143 before the...

Page 71: ...reparing for Maintenance page 52 2 Open the hood refer to Opening the Hood page 52 3 Check the tension of the alternator belt by pressing it Figure 146 midway between the alternator and the crankshaft pulleys with 10 kg 22 lb of force Note The belt should deflect 11 mm 7 16 inch If the deflection is incorrect proceed to step 4 If belt tension is correct skip to step 7 g020537 Figure 146 1 Mounting...

Page 72: ...osity ASTM D445 cSt 40 C 104 F 44 to 48 Viscosity Index ASTM D2270 140 or higher Pour Point ASTM D97 37 C to 45 C 34 F to 49 F Industry Specifications Eaton Vickers 694 I 286 S M 2950 S 35VQ25 or M 2952 S Note Many hydraulic fluids are almost colorless making it difficult to spot leaks A red dye additive for the hydraulic fluid is available in 20 ml 0 67 fl oz bottles A bottle is sufficient for 15...

Page 73: ...ough the hole in the floor plate With the engine running at operating temperature check the color of the indicator as follows Green indicates normal hydraulic fluid flow through the filter Ref indicates a restricted filter Change the return filter g004132 Figure 148 1 Hydraulic filter restriction indicator 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 52 2 At the fr...

Page 74: ...ir with an alternative fluid change the hydraulic fluid If the fluid becomes contaminated contact your Toro Distributor because the system must be flushed Contaminated fluid looks milky or black when compared to clean fluid 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 52 2 Place a large drain pan under the straight fitting Figure 151 of the hydraulic tank refer to ...

Page 75: ...th sharpening guidelines Form 09168SL Preparing the Machine 1 Prepare the machine for maintenance refer to Preparing for Maintenance page 52 2 Press the Enable Disable switch to DISABLE position 3 Make initial reel to bedknife adjustments appropriate for backlapping on all cutting units which are to be backlapped refer to the cutting unit Operator s Manual 4 Unlock and raise the seat to expose the...

Page 76: ...press the Enable Disable switch to DISABLE position 2 Shut off the engine and remove the key 3 Move the backlap levers to the F mow position Figure 153 Important If you do not change backlap lever to the F mow position after backlapping the cutting units will not function properly g377117 Figure 153 4 Lower and latch the operator s seat refer to Lowering the Seat page 53 5 Wash all lapping compoun...

Page 77: ...ou may use a rag when washing the machine Important Do not use brackish or reclaimed water to clean the machine Important Do not use power washing equipment to wash the machine Power washing equipment may damage the electrical system loosen important decals or wash away necessary grease at friction points Avoid excessive use of water near the control panel engine and battery Important Do not wash ...

Page 78: ... with a wire brush and baking soda solution C Coat the cable terminals and battery posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion D Slowly charge the battery every 60 days for 24 hours to prevent lead sulfation of the battery Preparing the Engine 1 Drain the engine oil from the oil pan and install the drain plug 2 Remove and discard the oil filte...

Page 79: ...Notes ...

Page 80: ...Notes ...

Page 81: ...Notes ...

Page 82: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 83: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Page 84: ...product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating recharging and mainten...

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