Toro REELMASTER 4500-D Operator'S Manual Download Page 1 | Manualshive

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OPERATOR’S

MANUAL

FORM NO. 3318-295 GB

Rev A

MODEL NO. 03702—6

0001

& UP

MODEL NO. 03704—6

0001

& UP

TRACTION UNITS

REELMASTER

®

4500-D

®

1
2
3
...
»

Summary of Contents for REELMASTER 4500-D

Page 1: ...OPERATOR S MANUAL FORM NO 3318 295 GB Rev A MODEL NO 03702 60001 UP MODEL NO 03704 60001 UP TRACTION UNITS REELMASTER 4500 D ...

Page 2: ...NUMBER The model and serial number for the traction unit is on a plate that is mounted on the left front frame member The model and serial number for the cutting unit is on a plate that is mounted on the top front of the center cutting unit Use model and serial number in all correspondence and when ordering parts To order replacement parts from an authorized TORO Distributor supply the following i...

Page 3: ... area where the equipment is to be used and remove all objects which may be thrown by the machine 3 WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke while refueling Add fuel before starting the engine Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot If pe...

Page 4: ...efueling before removing the grass catcher before making height adjustments unless the adjustment can be made from the operator s position before clearing blockages before checking cleaning or working on the lawnmower after striking a foreign object Inspect the lawnmower for damage and make repairs before restarting and operating the equipment 15 Reduce the throttle setting during engine runout an...

Page 5: ...und power level of 105 dB A 1pW based on measurements of identical machines per pro cedures outlined in Directive 79 113 EEC and amend ments Vibration Levels This unit has a vibration level of 4 5 m s2 at the posteri or based on measurements of identical machines per ISO 2631 procedures This unit does not exceed a vibration level of 0 5 m s2 at the posterior based on measurements of identical mach...

Page 6: ...lement implement input drive line Fingers or hand entangle ment chain drive Runover back over relevant machine to appear in dashed box Machine tipping riding mower Machine rollover ROPS relevant machine to appear in dashed box Stored energy hazard kickback or upward motion Hot surfaces burns to fingers or hands Hand arm entanglement belt drive Thrown or fly ing objects whole body exposure Thrown o...

Page 7: ...w Continuous variable linear Volume empty Volume full Machine travel direction forward rearward Control lever operating direction dual direction Control lever operating direction multiple direction Clockwise rotation Counter clock wise rotation Grease lubrication point Oil lubrication point Lift point Jack or support point Draining emptying Engine lubricat ing oil Engine lubricating oil pressure E...

Page 8: ...eel drive Power Take Off Power Take Off rotational speed Reel cutting element Reel cutting element height adjustment Traction Above working temperature range Drilling Manual metal arc welding Manual 0356 Water pump 0626 Keep dry 0430 weight Do not dispose in the garbage CE logo Engine coolant pressure Engine coolant f ilter Engine lubricating oil pressure Engine intake combustion air Engine intake...

Page 9: ... 14 L of 50 50 mixture of ethylene glycol anti freeze Fuel System Capacity is 10 5 gal 40 L of 2 diesel fuel Hydraulic System Reservoir capacity is 9 3 gal 35 2 L and total system capacity is 18 2 gal 69 L Replaceable breather element Replaceable spin on filter element Traction System Ground speed is 0 12 5 mph 0 20 km h Model 03700 0 15 mph 0 23 km h Model 03701 Cutting Unit Drive System Adjustab...

Page 10: ...it 080 in per mph 0 16 in at 2 mph 600 in at 7 5 mph Fluids Engine Oil SAE 10W30 SF CD Diesel Fuel 2 Cooling System 50 50 Water Anti Freeze Hydraulic Oils Interchangeable Mobil DTE 26 Shell Tellus 68 Equivalent Amoco Rykon Oil 68 Conoco Super Hydraulic Oil 68 Exxon Nuto H 68 Kendall Kenoil R 0 AW 68 Pennzoil Penreco 68 Phillips Magnus A 68 Standard Energol HLP 68 Sun Sunvis 831 WR Union Unax AW 68...

Page 11: ...e engine cover and secure it with the latches CHECK THE COOLING SYSTEM DAILY Capacity of the system is 3 7 gal 14 l 1 Remove the radiator cap Fig 4 The coolant should be one inch from the bottom of the fill hole 2 If the coolant is low add a 50 50 mixture of water and eth ylene glycol anti freeze DO NOT USE WATER ONLY OR ALCOHOL METHANOL BASE COOLANTS 3 Install the radiator cap FILLTHE FUEL TANK 1...

Page 12: ...the turf is either wetter or drier than normal you may need to change the tire pressure On hard turf use high tire pressure 124kPa 18 psi front and rear When turf is soft use low pressure 62kPa front and 83 kPa rear 9 psi front and 12 psi rear IMPORTANT Maintain even pressure in the two front tires and both rear tires to assure excellent quality of cut Do not exceed 16 kph 10 mph transport speed f...

Page 13: ...ine Oil Pressure Warning Fig 8 Dangerously low engine oil pressure is indicated by both a warning indicator light and an audible signal When this occurs stop the engine immediately and correct the problem Fuel System Warning Fig 8 A warning indicator light and audible signal warn of excess water in the fuel system Coolant Temperature Warning Fig 8 If the engine coolant temperature exceeds 203 F 95...

Page 14: ...nd reverse opera tion Depress the top of the pedal to move forward and the bottom to move backward The ground speed depends on how far the pedal is depressed For no load maximum ground speed fully press the pedal while the throttle is in FAST For maximum power under load or when going uphill keep the engine rpm high by having the throttle in FAST and the traction pedal held stationary against the ...

Page 15: ... is depressed the engine can be operated after it has overheated and automatically been stopped by the electrical safety sys tem Use only for short intervals Fuel Level Gauge Fig 11 Indicates the amount of fuel in the tank Circuit Breakers Fig 11 The main circuit breaker 40 amp protects the main engine electrical circuits and options such as headlights The auxiliary breaker 10 amp protects the wir...

Page 16: ... increase the reel speed counter clockwise to decrease reel speed Use with the ground speed limiter to get an appropri ate rate of grass clip Throttle Control Fig 11 Move the control forward to increase the engine speed backward to decrease speed Figure 11 1 Cutting unit lift controls 2 Mow backlap lever 3 Throttle 4 Speedometer 5 Engine over ride button 6 Coolant temperature gauge 7 Fuel gauge 8 ...

Page 17: ...priming plunger Fig 12 until a steady stream of fuel runs out of the hole in the plug When the fuel stops foam ing tighten the plug during the downstroke of the priming plunger Wipe up any spilled fuel Note lt may be necessary to bleed the air out of the fuel line between the fuel filter and the injection pump To do this loosen the fitting on the injection pump and repeat the bleeding procedure 3 ...

Page 18: ...e key and try to start the engine with the Mow Backlap lever Fig 14 in STOP If the engine cranks there is a malfunction that must be repaired immediately If the engine doesn t crank the brake switch is operating correctly 4 Engage the parking brake Fig 14 start the engine and lower the cutting units Move the Mow Backlap lever Fig 14 to MOW Rise off the seat the engine should stop within a few seco...

Page 19: ...t be moved a considerable distance transport it on a truck or trailer 1 Remove the retainer clip from the seat lock rod Fig 15 2 Raise the seat and support it in an upright position with the seat support rod Fig 16 3 Lift and remove the front panel Fig 17 4 Turn the by pass valve 90 degrees Fig 18 Opening the valve opens an internal passage in the traction pump bypassing hydraulic oil Because the ...

Page 20: ...ine over ride button Fig 11 to operate the engine if it stops because of overheating Mowing When you are at the area to be mowed release the front cutting unit transport latch center latch and outside latches Lower the cutting units engage the hand brake and stop the engine Cutting Unit Grass Deflectors Adjust the grass deflectors to the horizontal position Fig 19 so grass clippings disperse backw...

Page 21: ...ydraulic system means the cutting units are fully raised Lock the cutting units in place with the transport latches When dri ving from one area to another use a slower ground speed Be careful when driving between objects so you do not accidentally damage the machine or the cutting units Figure 21 1 Reel speed control knob 2 Cross cut lever 3 Mow Backlap lever 25 31 38 50 63 13 16 19 25 31 10 13 16...

Page 22: ...leaner Filter Element 200 hours or as required Check the engine Valve Clearance Annually 500 hrs Replace the fuel Filter 500 hours or as required Change Planetary Gear Lube Annually 800 hrs Change the hydraulic System Filter Annually 800 hrs Check Rear Wheel Toe In Pack the Rear Wheel Bearings Annually 800 hrs Drain Flush the Cooling System Annually 800 hrs Change the hydraulic System Breather Ann...

Page 23: ...are pictured in figures 23 25 Use No 2 lithium based grease Also grease the fitting on the Reel Control Valve not shown under the right console Note Remove the plastic caps over the fittings on the floating or fixed head kit pivots and replace them after greasing Fig 24 Figure 22 Lift Arms 5 fittings Figure 23 Rear Axle 3 fittings ...

Page 24: ...Figure 28 1 Oil Filter Figure 29 1 Drain Outlet 2 Plunger 3 Filter Figure 30 Figure 26 1 Precleaner bowl 2 Mounting band 3 Dust cup 4 Baffle 5 Filter 6 Gasket Figure 27 1 Drain plug ...

Page 25: ...e 35 1 Hydraulic drain plug Figure 36 1 Hydraulic filter Figure 37 1 Hydraulic system breather Figure 32 1 Oil cooler 2 Radiator Figure 33 1 Hydraulic sight glass arrows Figure 34 1 Hydraulic reservoir cover ...

Page 26: ... oil capacity is approximately 30 oz 885 ml high quality 80 90 weight Gear Lube To check the oil level the oil should be at the bottom of the check drain plug hold Fig 40 when the hole is placed in the 3 o clock or 9o clock position The traction unit must be on level ground when making this check Figure 38 1 Check Drain Plug ...

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