Toro Reelmaster 03485, Operator'S Manual

Page: 19 / 24

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Figure 31
1. Bedbar bolt 3. Steel washer
2. Nut 4. Nylon washer
Assembling the Bedbar
1. Install the bedbar, positioning the mounting ears
between the washer and the bedbar adjuster.
2. Secure the bedbar to each side plate with the
bedbar bolts (nuts on bolts) and the 6 washers.
Note:
Position a nylon washer on each side
of the side-plate boss. Place a steel washer
outside each of the nylon washers (
Figure 31 ).
3. Torque the bedbar bolts to 37 to 45 N∙m (27 to
33 ft-lb).
Note:
Tighten the locknuts until the outside
steel washer stops rotating and the end play
is removed, but do not overtighten or deflect
the side plates. The washers on the inside may
have a gap.
4. Tighten the spring-tension nut until the spring is
collapsed, then back it off 1/2 turn (
Figure 32 ).
g006505
Figure 32
1. Spring-tension nut 2. Spring
Servicing the HD Dual Point
Adjusters (DPA)
1. Remove all parts; refer to Installation Instructions
for HD DPA Kit Model 120-7230 and to Figure
33 .
2. Apply anti-seize compound to the inside of the
bushing area on the center cutting unit frame
(
Figure 33 ).
3. Align the keys on the flange bushings to the slots
in the frame and install the bushings (
Figure 33 ).
4. Install a wave washer onto the adjuster shaft and
slide the adjuster shaft into the flange bushings
in the frame of the cutting unit (
Figure 33 ).
5. Secure the adjuster shaft with a flat washer and
a locknut (
Figure 33 ). Torque the locknut to 20
to 27 N∙m (15 to 20 ft-lb).
Note:
The bedbar-adjuster shaft has left-hand
threads.
6. Apply anti-seize compound to the threads of the
bedbar-adjuster screw that fits into the adjuster
shaft. Thread the bedbar-adjuster screw into the
adjuster shaft.
7. Loosely install the hardened washer, spring, and
spring tension nut onto the adjuster screw.
8. Install the bedbar, positioning the mounting ears
between the washer and the bedbar adjuster.
9. Secure the bedbar to each side plate with the
bedbar bolts (nuts on bolts) and 6 washers as
follows:
A. Position a nylon washer on each side of the
side-plate boss.
B. Place a steel washer outside each of the
nylon washers (
Figure 33 ).
C. Torque the bedbar bolts to 37 to 45 N∙m
(27 to 33 ft-lb).
D. Tighten the locknuts until the outside steel
washer stops rotating and end play is
removed, but do not overtighten or deflect
the side plates.
Note:
The washers on the inside may have a
gap ( Figure 31 ).
10. Tighten the nut on each bedbar adjuster
assembly until the compression spring is fully
compressed, then loosen the nut 1/2 turn (
Figure
32 ).
11. Repeat the procedure on the other end of the
cutting unit.
12. Adjust the bedknife to the reel.
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