Toro Proline 30299TE Operator'S Manual Download Page 3

3

Write the product model and serial numbers in the space

below:

Model No.

Serial No.

This manual identifies potential hazards and has special

safety messages that help you and others avoid personal

injury and even death. 

Danger

Warning

, and 

Caution

 are

signal words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

Danger

 signals an extreme hazard that 

will 

cause serious

injury or death if you do not follow the recommended

precautions.

Warning

 signals a hazard that 

may 

cause serious injury or

death if you do not follow the recommended precautions.

Caution

 signals a hazard that may cause minor or moderate

injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information.

Important

 calls attention to special mechanical

information and 

Note:

 emphasizes general information

worthy of special attention.

Safety

This machine meets or exceeds the B71.4–2004

specifications of the American National Standards

Institute in effect at the time of production.

Note:

 The addition of attachments made by other

manufacturers that do not meet American National

Standards Institute certification will cause noncompliance

of this machine.

Improper use or maintenance by the operator or owner

can result in injury. To reduce the potential for injury,

comply with these safety instructions and always pay

attention to the safety alert   symbol, which means

CAUTION, WARNING, or DANGER—“personal

safety instruction.” Failure to comply with the

instruction may result in personal injury or death.

Safe Operating Practices

The following instructions are from ANSI standard

B71.4—2004.

Training

Read the Operator’s Manual and other training material.

If the operator(s) or mechanic(s) can not read English it

is the owner’s responsibility to explain this material to

them.

Become familiar with the safe operation of the

equipment, operator controls, and safety signs.

All operators and mechanics should be trained. The

owner is responsible for training the users.

Never let children or untrained people operate or

service the equipment. Local regulations may restrict

the age of the operator.

The owner/user can prevent and is responsible for

accidents or injuries occurring to himself or herself,

other people or property.

Preparation

Evaluate the terrain to determine what accessories and

attachments are needed to properly and safely perform

the job. Only use accessories and attachments approved

by the manufacturer.

Wear appropriate clothing including hard hat, safety

glasses and hearing protection. Long hair, loose

clothing or jewelry may get tangled in moving parts.

Inspect the area where the equipment is to be used and

remove all objects such as rocks, toys and wire which

can be thrown by the machine.

Use extra care when handling gasoline and other fuels.

They are flammable and vapors are explosive.

Use only an approved container

Never remove gas cap or add fuel with engine

running. Allow engine to cool before refueling.

Do not smoke.

Never refuel or drain the machine indoors.

Check that operator’s presence controls, safety switches

and shields are attached and functioning properly. Do

not operate unless they are functioning properly.

Operation

Never run an engine in an enclosed area.

Only operate in good light, keeping away from holes

and hidden hazards.

Be sure all drives are in neutral and parking brake is

engaged before starting engine. Only start engine from

the operator’s position.

Summary of Contents for Proline 30299TE

Page 1: ...r s Manual Original Instructions EN Register your product at www Toro com Form No 3352 601 Mid Size Mower Proline T Bar Hydro 15hp with 112 cm Side Discharge Mower Model No 30299TE Serial No 250000001...

Page 2: ...g the Engine Oil 26 Servicing the Spark Plug 27 Greasing the Bearings and Bushings 28 Cleaning the Cooling Systems 28 Checking the Tire Pressure 29 Page Servicing the Fuse 29 Servicing the Fuel Tank 3...

Page 3: ...standard B71 4 2004 Training Read the Operator s Manual and other training material If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to t...

Page 4: ...re Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from cutting unit drives mufflers and engine to help prevent fires Clean up oil or fuel spillage Let engi...

Page 5: ...e machine Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades Check carefull...

Page 6: ...6...

Page 7: ...7 Slope Chart Fold along appropriate line Align this edge with a vertical surface Tree Building Fence post pole etc Example Compare slope with folded edge...

Page 8: ...8...

Page 9: ...safe distance from the machine 2 Cutting hazard of hand or foot stay away from moving parts 93 7818 1 Warning read the Operator s Manual for instructions on torquing the blade bolt nut to 115 149 N m...

Page 10: ...tructions before servicing or performing maintenance 2 Height of cut settings 95 5850 1 Forward 2 Reverse 95 5851 1 To adjust the pressure valve loosen the jam nut rotate the valve clockwise to close...

Page 11: ...ce from the battery 8 Battery acid can cause blindness or severe burns 9 Flush eyes immediately with water and get medical help fast 10 Contains lead do not discard 106 0807 1 Disengage 2 Engage 95 15...

Page 12: ...12 106 0685 1 Choke 2 Fast 3 Continuous variable setting 4 Slow 5 Engine stop 6 Engine run 7 Engine start 8 To engage the power take off PTO move the control bar to the handle then pull the knob...

Page 13: ...ible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with...

Page 14: ...stalling the upper handle 3 Clevis pin Washer Hairpin cotter 1 1 2 Installing the control rods 4 No parts needed Activating the battery 5 Hydraulic filter 1 Use for initial hydraulic filter change 6 O...

Page 15: ...od aligns with holes in upper control bars Fig 4 5 When rod and holes in upper control bars line up turn rod one additional turn so rod is shorter Note Upper control bar stop must hit reference bar be...

Page 16: ...tlet 1 Remove the battery from the machine Important Be careful not to damage the long vent tube when removing the battery Danger Battery electrolyte contains sulfuric acid which is a deadly poison an...

Page 17: ...in excess of 85 dBA at the operators ear and can cause hearing loss through extended periods of exposure Wear hearing protection when operating this machine Caution 1 2 Figure 8 1 Warning wear hearin...

Page 18: ...control to the fast position Stopping the Engine 5 Move the throttle lever to the slow position Fig 10 Note If the engine has been working hard or is hot let it idle for a minute before turning the ig...

Page 19: ...r switch forward to on and release The clutch should engage and the mower blades begin rotating 6 Release the blade control bail The clutch must disengage and the blades stop rotating 7 Release the bl...

Page 20: ...king so the machine will not roll Note Very slow drive motion with engine running and the control in neutral is normal Excessive drive motion when the control is in neutral may indicate adjustment is...

Page 21: ...ot drive unless by pass valves are properly adjusted 2 m 3098 1 Figure 13 1 By pass valve 2 Jam nut Side Discharge or Mulch Grass This mower has a hinged grass deflector that disperses clippings to th...

Page 22: ...d washer Fig 15 2 Select a hole position so the gage wheel is 3 8 inch 9 5 mm off the ground for the height of cut to be used Fig 15 3 Reinstall the stud nut and washer Fig 15 4 Repeat adjustment on o...

Page 23: ...w less frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting Cutting Speed To improve cut quality use a slower...

Page 24: ...ades check Blade Spindle Bearings grease 25 Hours Foam Air Cleaner service1 PTO Belt Idler Arm grease Caster Wheels grease 50 Hours Tires check pressure Belts check for wear cracks 100 Hours Engine oi...

Page 25: ...ge the power take off PTO set the parking brake and turn the ignition key to off Remove the key 2 Clean around the air cleaner to prevent dirt from getting into the engine and causing damage Unscrew t...

Page 26: ...e the engine oil After the first 8 operating hours After every 100 operating hours Note Change oil more frequently when operating conditions are extremely dusty or sandy Oil Type Detergent oil API ser...

Page 27: ...when operating conditions are extremely dusty or sandy 1 Drain the oil from the engine refer to Changing Draining Oil page 27 2 Remove the old filter and wipe the filter adapter Fig 22 gasket surface...

Page 28: ...sure the air gap is set correctly 2 Tighten the spark plug s to 20 ft lb 27 N m 3 Push the wire s onto the spark plug s Fig 23 Greasing the Bearings and Bushings The cutting unit must be lubricated re...

Page 29: ...een 2 Oil cooler retaining screw 3 Engine air intake Checking the Tire Pressure Maintain the air pressure in the front and rear tires as specified Uneven tire pressure can cause uneven cut Check the p...

Page 30: ...nto the valve Slide the hose clamp close to the valve to secure the fuel line m 3095 1 2 Figure 29 1 Fuel shut off valve 2 Clamp Servicing the Fuel Filter Replace the fuel filter after every 200 opera...

Page 31: ...replacement filter Fig 33 4 Install replacement hydraulic filter onto the filter adapter Turn the oil filter clockwise until the rubber gasket contacts the filter adapter then tighten the filter an ad...

Page 32: ...nce bar 4 Move throttle control to 3 4 throttle 5 Quickly push the upper control bar against the reference bar The front caster wheels should almost lift off the ground If front caster wheels lift the...

Page 33: ...s Inspecting the Blades 1 Inspect the cutting edges Fig 35 If the edges are not sharp or have nicks remove and sharpen the blades Refer to Sharpening the Blades on page 34 2 Inspect the blades especi...

Page 34: ...ts balance if the same amount of material is removed from both cutting edges 1 m 1854 Figure 39 1 Sharpen at original angle 2 Check the balance of the blade by putting it on a blade balancer Fig 40 If...

Page 35: ...ade should be 1 4 inch 6 mm lower in front at C than in the rear at D Rotate blades and repeat for other blades Front C D m 1078 C C D D Figure 41 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m 2539 F...

Page 36: ...igns of a worn deck belt Replace the deck belt if any of these conditions are evident 1 Stop the engine remove the key and disconnect the spark plug wire s from the spark plug s 2 Remove the screws ho...

Page 37: ...m 2541 Figure 50 1 5 between the Spacer and Bushing 2 Jam Nuts 7 Reinstall the deck cover onto the cutting unit then reinstall and tighten the screws Adjusting the Electric Clutch The clutch is adjus...

Page 38: ...ry before each use Always keep the battery clean and fully charged Use a paper towel to clean the battery case If the battery terminals are corroded clean them with a solution of four parts water and...

Page 39: ...black cable Warning 1 Disengage the power take off PTO chock or block tires and turn the ignition key to off Remove the key 2 With the engine off locate the battery 3 Lift the black rubber cover up o...

Page 40: ...hings ream both bushings to an inside diameter of 1 126 inch 29 mm 8 Grease the fitting on the carrier frame mounting tube using No 2 general purpose lithium base or molybdenum base grease 2 2 1 m 107...

Page 41: ...the blade could occur Never operate the lawn mower unless you install a cover plate a mulch plate or a grass chute and catcher Warning 1 Remove the locknut bolt spring and spacer holding the deflector...

Page 42: ...ED WHEN IN NEUTRAL OR S5 BAIL SW NORMALLY OPEN BN 7 5A F2 PK PK PK BU PK BK HOUR METER B S1 IGNITION S M G L BK PK W BU R M KEY SW ON OFF START B L G M B S KEY SWITCH P N 23 0660 GREEN BLUE BROWN GREY...

Page 43: ...the air cleaner refer to Servicing the Air Cleaner page 25 4 Change the crankcase oil refer to Servicing the Engine Oil page 26 5 Change the hydraulic fluid refer to Servicing the Hydraulic System pa...

Page 44: ...d keep it clean Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Engine will not start starts hard or f il k i 1 Fuel tank is empty 1 Fill fuel tank with gasoline g fails to keep running 2 Ch...

Page 45: ...ow 1 Fill hydrostatic fluid tank 2 Traction belt is worn loose or broken 2 Change Belt 3 Traction belt is off pulley 3 Change Belt Machine does not drive up hills or inclines 1 By pass valve is adjust...

Page 46: ...w drive belt 2 Drive belt is off pulley 2 Install drive belt and check adjusting shafts and belt guides for correct position 3 Deck belt is worn loose or broken 3 Install new deck belt 4 Deck belt is...

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