Toro Power Max 38801 Operator'S Manual Download Page 3

Safety

This machine meets or exceeds the B71.3 specifications
of the American National Standards Institute in effect
at the time of production.

Read and understand the contents of this manual before
the engine is ever started.

This is the safety alert symbol. It is used to alert you

to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury
or death.

Improperly using or maintaining this machine could
result in injury or death. To reduce this potential,
comply with the following safety instructions.

Training

Read, understand and follow all instructions on the
machine and in the manual(s) before operating this
machine. Be thoroughly familiar with the controls and
the proper use of the machine. Know how to stop the
machine and disengage the controls quickly.

Never allow children to operate the machine. Never allow
adults to operate the machine without proper instruction.

Keep the area of operation clear of all persons, particularly
small children.

Exercise caution to avoid slipping or falling, especially
when operating the machine in reverse.

Preparation

Thoroughly inspect the area where the machine is to be
used and remove all doormats, sleds, boards, wires, and
other foreign objects.

Disengage all clutches and shift into neutral before
starting the engine.

Do not operate the machine without wearing adequate
winter garments. Avoid loose fitting clothing that can get
caught in moving parts. Wear footwear that will improve
footing on slippery surfaces.

Handle fuel with care; it is highly flammable.

Use an approved fuel container.

Never add fuel to a running engine or hot engine.

Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.

Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers
on the ground, away from your vehicle, before filling.

When practical, remove gas-powered machinery from
the truck or trailer and refuel it on the ground. If
this is not possible, then refuel such machinery on a
trailer with a portable container, rather than from a
gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refueling
is complete. Do not use a nozzle lock-open device.

Replace gasoline cap securely and wipe up spilled fuel.

If fuel is spilled on clothing, change clothing
immediately.

Use extension cords and receptacles as specified by
the manufacturer for all machines with electric starting
motors.

Adjust the collector housing to clear gravel or crushed
rock surface.

Never attempt to make any adjustments while the engine
is running (except when specifically recommended by
manufacturer).

Always wear safety glasses or eye shields during operation
or while performing an adjustment or repair to protect
eyes from foreign objects that may be thrown from the
machine.

Operation

Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.

Exercise extreme caution when operating on or crossing
gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.

After striking a foreign object, stop the engine, remove
the ignition key, thoroughly inspect the machine for any
damage, and repair the damage before restarting and
operating the machine.

If the machine should start to vibrate abnormally, stop the
engine and check immediately for the cause. Vibration is
generally a warning of trouble.

Stop the engine whenever you leave the operating
position, before unclogging the auger/impeller housing
or discharge chute, and when making any repairs,
adjustments or inspections.

When cleaning, repairing or inspecting the machine, stop
the engine and make certain the auger/impeller and all
moving parts have stopped. Disconnect the spark plug
wire and keep the wire away from the plug to prevent
someone from accidentally starting the engine.

Do not run the engine indoors, except when starting
the engine and for transporting the machine in or out
of the building. Open the outside doors; exhaust fumes
are dangerous.

Exercise extreme caution when operating on slopes.

Never operate the machine without proper guards, and
other safety protective devices in place and working.

Never direct the discharge toward people or areas where
property damage can occur. Keep children and others
away.

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Summary of Contents for Power Max 38801

Page 1: ...perating the machine properly and safely You may contact Toro directly at www Toro com for machine and accessory information help finding a dealer or to register your machine Whenever you need service...

Page 2: ...ting the Engine 15 Stopping the Engine 17 Operating the Hand Warmers 17 Operating the Traction Drive 17 Using the Wheel Clutch Levers 18 Operating the Speed Selector 18 Operating the Auger Impeller Dr...

Page 3: ...er rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refueling is complete Do not use a nozzle lock open dev...

Page 4: ...ne Keep your face hands feet and any other part of your body or clothing away from moving or rotating parts Before adjusting cleaning inspecting troubleshooting or repairing the machine stop the engin...

Page 5: ...position use the tool to clear the chute 127 5991 1 Left turn control 4 Cutting dismemberment hazard impeller do not place your hand in the chute stop the engine before leaving the operator s position...

Page 6: ...e stop 3 Variable speed control 2 Slow 4 Fast x 3 1 2 3 4 5 120 9805 120 9805 1 Insert the key 2 Prime the engine 3 times 3 Engage the choke 4 Pull the starter cord 5 Once the engine is running diseng...

Page 7: ...el clutch cable ends 3 No parts required Install the traction control linkage Carriage bolts 2 4 Locknuts 2 Install the chute control rod 5 No parts required Connect the headlight and hand warmer wire...

Page 8: ...the upper handle legs and ensure that the cables and the wire for the headlight are not pinched between the handle sections Figure 4 1 Cables 2 Secure the upper handle with 4 handle bolts 4 curved was...

Page 9: ...between the bottom of the handle and the wheel clutch lever end Figure 10 Figure 10 Note The gap should be approximately the thickness of a pencil 1 4 inch or 6 mm If it is greater loosen the cable c...

Page 10: ...control rod with the outer washer and a hairpin cotter you previously removed Note For easier installation look down through the opening in the speed selector Figure 14 Figure 14 1 Speed selector 4 In...

Page 11: ...arriage bolts with locknuts from the loose parts bag Figure 17 g018657 Figure 17 1 Cable clip 2 Deflector cable 7 Hold the blue trigger cap down and rotate the Quick Stick in a circle to ensure that t...

Page 12: ...wn flat and turning Note Do not spill oil around the oil fill tube oil could leak onto traction parts and cause the traction to slip 7 Checking the Tire Pressure No Parts Required Procedure The tires...

Page 13: ...gine B Disconnect the trunnion from the speed selector lever Figure 12 C Turn the trunnion upward counterclockwise on the speed control rod Figure 12 D Connect the trunnion to the speed selector lever...

Page 14: ...over the winter unless a fuel stabilizer is used Do not add oil to gasoline Important To reduce starting problems add fuel stabilizer to the fuel all season mixing it with gasoline less than 30 days o...

Page 15: ...26 G016512 Figure 26 3 Insert the ignition key all the way in Figure 27 1 G016498 Figure 27 1 Ignition key 4 Firmly push in the primer with your thumb as indicated by the chart below holding the prime...

Page 16: ...ical cord before using the machine If the cord is damaged do not operate the machine Replace or repair the damaged cord immediately Contact an Authorized Service Dealer for assistance Important To pre...

Page 17: ...rn on the hand warmers Flip the switch to the Off position to turn off the hand warmers Figure 34 1 On off switch 3 Off position 2 On position Operating the Traction Drive CAUTION If the traction driv...

Page 18: ...deep snow Squeezing both wheel clutch levers simultaneously disengages the drive to both wheels This enables you to manually move the machine backward without stopping to shift it into a reverse gear...

Page 19: ...e page 8 If the chute does not lock into place when you release the trigger cap refer to Adjusting the Discharge Chute Latch page 25 Moving the Chute Deflector Hold the blue trigger cap down and move...

Page 20: ...someone from accidentally starting the engine Remove an obstruction from the discharge chute refer to Unclogging the Discharge Chute If necessary use the snow cleanout tool not your hands to remove an...

Page 21: ...nd more information about maintaining and servicing your machine at www Toro com Preparing for Maintenance 1 Move the machine to a level surface 2 Stop the engine and wait for all moving parts to stop...

Page 22: ...just it if necessary Yearly Inspect the traction cable and adjust or replace it if necessary If the machine does not drive in the forward or reverse speeds or it drives when you release the traction l...

Page 23: ...reviously removed on the belt cover 10 If the auger impeller cable is properly adjusted but a problem remains contact an Authorized Service Dealer Checking the Auger Gearbox Oil Level Service Interval...

Page 24: ...in pan under the drain extension and remove the oil drain plug Note When removing the plug ensure the tube does not loosen 3 Drain the oil Note Dispose of the used oil properly at a local recycling ce...

Page 25: ...spark plug G016646 Figure 56 3 Remove and discard the old spark plug Note You will need a ratchet wrench extension to remove the spark plug 4 Set the gap between the electrodes on a new spark plug at...

Page 26: ...eplacing the Drive Belts If the auger impeller drive belt or the traction drive belt becomes worn oil soaked or otherwise damaged have an Authorized Service Dealer replace the belt Replacing the Headl...

Page 27: ...e fuel system 3 Run the machine until the engine runs out of fuel 4 Prime the engine and start it again 5 Allow the engine to run until it stops When you can no longer start the engine it is sufficien...

Page 28: ...t the wire to the spark plug 7 The spark plug is pitted fouled or the gap is incorrect 7 Check the spark plug and adjust the gap if necessary Replace the spark plug if it is pitted fouled or cracked 8...

Page 29: ...ust the auger impeller drive belt refer to www Toro com for servicing information or take the machine to an Authorized Service Dealer Engine runs but the machine discharges snow poorly or not at all 7...

Page 30: ...plication for certification The warranty period begins on the date the small off road engine equipment is delivered to an ultimate purchaser The warranted period is two years Subject to certain condit...

Page 31: ...tion System Air cleaner Intake manifold Crankcase vent and line s Purge line and fittings 3 Ignition System Spark plug s and wire s Magneto ignition system 4 Catalytic Exhaust System Catalytic convert...

Page 32: ...s warranty except for special emission system coverage and engine warranty coverage on some products This express warranty does not cover the following Cost of regular maintenance service or replaceme...

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