Toro power max 1028 Operator'S Manual Download Page 11

g018656

Figure 15

1.

Short rod

2.

Long chute control rod

4.

Insert the front end of the rod into the opening in
the back of the chute gear cover until it slides into the
chute gear (Figure 16).

Figure 16

5.

Align the holes in the nested ends of the rods and
insert 2 carriage bolts (in the loose parts bag) through
the short rod from the left side of the machine (from
the operating position).

6.

Insert the cable clip that supports the deflector cable
under the head of the forward carriage bolt, and secure
the carriage bolts with locknuts from the loose parts
bag (Figure 17).

g018657

Figure 17

1.

Cable clip

2.

Deflector cable

7.

Hold the blue trigger cap down and rotate the Quick
Stick in a circle to ensure that the chute and deflector
operate smoothly.

5

Connecting the Wire to the
Headlight

Parts needed for this procedure:

1

Cable tie

Procedure

1.

Insert the wire connector on the loose end of the wire
straight into the back of the headlight until it is securely
in place (Figure 18).

1

2

3

G016761

Figure 18

1.

Plastic clip on wire
connector

3.

Cable tie

2.

U-bolt

Note:

Ensure that the plastic clip on the wire

connector is on the bottom (Figure 18).

2.

Secure a cable tie (from the loose parts bag) around the
wire and the handle about an inch (2.5 cm) below the
U-bolt (Figure 18).

11

Summary of Contents for power max 1028

Page 1: ...a dealer or to register your machine Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial...

Page 2: ...oduct Overview 14 Operation 14 Filling the Fuel Tank 14 Starting the Engine 15 Stopping the Engine 17 Operating the Traction Drive 18 Using the Wheel Clutch Levers 18 Operating the Speed Selector 18 O...

Page 3: ...ner rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refueling is complete Do not use a nozzle lock open de...

Page 4: ...ne Keep your face hands feet and any other part of your body or clothing away from moving or rotating parts Before adjusting cleaning inspecting troubleshooting or repairing the machine stop the engin...

Page 5: ...hand 3 8 m s2 models 38820 and 38822 and 4 7 m s2 model 38824 Measured vibration level for the right hand 4 8 m s2 models 38820 and 38822 and 5 6 m s2 model 38824 The measured values were determined a...

Page 6: ...lever to engage release the lever to disengage 4 Cutting dismemberment hazard impeller do not place your hand in the chute stop the engine before leaving the operator s position use the tool to clear...

Page 7: ...Install the wheel clutch cable ends 3 No parts required Install the traction control linkage Carriage bolts 2 4 Locknuts 2 Install the chute control rod 5 Cable tie 1 Connect the wire to the headlight...

Page 8: ...the upper handle legs and ensure that the cables and the wire for the headlight are not pinched between the handle sections Figure 4 1 Cables 2 Secure the upper handle with 4 handle bolts 4 curved was...

Page 9: ...between the bottom of the handle and the wheel clutch lever end Figure 10 Figure 10 Note The gap should be approximately the thickness of a pencil 1 4 inch or 6 mm If it is greater loosen the cable c...

Page 10: ...control rod with the outer washer and a hairpin cotter you previously removed Note For easier installation look down through the opening in the speed selector Figure 14 Figure 14 1 Speed selector 4 In...

Page 11: ...rom the loose parts bag Figure 17 g018657 Figure 17 1 Cable clip 2 Deflector cable 7 Hold the blue trigger cap down and rotate the Quick Stick in a circle to ensure that the chute and deflector operat...

Page 12: ...e dipstick by rotating the cap counterclockwise and slowly pour oil into the oil fill tube to raise the oil level to the Full mark on the dipstick Do not overfill Figure 20 G016497 1 2 Figure 20 1 Ful...

Page 13: ...ockwise on the speed control rod Figure 12 D Connect the trunnion to the speed selector lever Figure 12 4 Release the traction lever 5 Move the speed selector to the Position F1 refer to Operating the...

Page 14: ...ecoil starter 4 Fuel shutoff valve Figure 24 1 Snow cleanout tool attached to the handle Operation Note Determine the left and right sides of the machine from the normal operating position Filling the...

Page 15: ...r fuel containers over the winter unless a fuel stabilizer is used Do Not add oil to gasoline Important To reduce starting problems add fuel stabilizer to the fuel all season mixing it with gasoline l...

Page 16: ...er of primes Temperature 3 0 F 18 C or above 4 10 F to 0 F 23 C to 18 C 6 10 F 23 C and below G016494 Figure 28 5 Move the choke to the Choke position Figure 29 G016501 Figure 29 6 Move the throttle t...

Page 17: ...for service 8 Disconnect the power cord from the power outlet first and then from the machine electric start only 9 Allow the engine to warm up gradually move the choke toward the Run position Wait fo...

Page 18: ...achine easily Note Holding down the traction lever against the handle engages the traction drive to both wheels To turn the machine to the right lift up on the right wheel clutch lever and squeeze it...

Page 19: ...ot operate the machine Take it to an Authorized Service Dealer for service Operating the Quick Stick Hold the blue trigger cap down to use the Quick Stick to move the discharge chute and the chute def...

Page 20: ...ick Stick to prevent it from freezing Stop the engine wait for all moving parts to stop and remove all ice and snow from the machine With the engine off pull the recoil starter handle several times an...

Page 21: ...20 psi 116 137 kPa Run the engine to dry out the fuel tank and the carburetor at the end of the season Have an Authorized Service Dealer inspect and replace the traction drive belt and or the auger im...

Page 22: ...ent Note If the skids become excessively worn you can turn them over and set the unused side toward the pavement Checking and Adjusting the Traction Cable Service Interval After the first 2 hours Insp...

Page 23: ...50 hours Change the engine oil Change the engine oil every 25 operating hours when operating the engine under a heavy load If possible run the engine just before changing the oil because warm oil flow...

Page 24: ...Figure 49 G016645 1 Figure 49 1 Spark plug boot 2 Clean around the base of the spark plug G016646 Figure 50 3 Remove and discard the old spark plug Note You will need a ratchet wrench extension to re...

Page 25: ...ot to strip the plastic part 6 Install and secure the gear cover Replacing the Drive Belts If the auger impeller drive belt or the traction drive belt becomes worn oil soaked or otherwise damaged have...

Page 26: ...ibute the conditioned fuel through the fuel system 3 Run the machine until the engine runs out of fuel 4 Prime the engine and start it again 5 Allow the engine to run until it stops When you can no lo...

Page 27: ...t the wire to the spark plug 7 The spark plug is pitted fouled or the gap is incorrect 7 Check the spark plug and adjust the gap if necessary Replace the spark plug if it is pitted fouled or cracked 8...

Page 28: ...ust the auger impeller drive belt refer to www Toro com for servicing information or take the machine to an Authorized Service Dealer Engine runs but the machine discharges snow poorly or not at all 7...

Page 29: ...Notes 29...

Page 30: ...Notes 30...

Page 31: ...y Toro respects your privacy In order to process your warranty claim and contact you in the event of a product recall we ask you to share certain personal information with us either directly or throug...

Page 32: ...se or abuse and failure or repair required due to rust or corrosion are not covered This warranty includes the cost of parts and labor but you must pay transportation costs Warranty may be denied if t...

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