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Toro LT2240, Operator'S Manual

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Toro LT2240 Operator'S Manual Download Page 15

g348122

Figure 23

1.

Handle

Backrest Adjustment

Pull the handle outward to adjust the seat backrest
angle. Release the handle to lock the seat backrest in
position (

Figure 24

).

g348124

Figure 24

1.

Handle

Fuel Gauge

The fuel gauge shows the amount of fuel in the tank
(

Figure 25

).

g348110

Figure 25

15

 

Summary of Contents for LT2240

Page 1: ...Form No 3441 251 Rev C LT2240 Compact Triple 4 Wheel Drive Turf Mower Model No 31654 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3441 251...

Page 2: ...ymbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions g000502 Figure 2 Safety alert symbol This manual uses 2 words to highlight...

Page 3: ...Tire Pressure 46 Checking the Torque of the Wheel Nuts 46 Inspecting the Transmission Control Cable and Operating Mechanism 47 Checking the Rear Wheel Alignment 47 Adjusting Rear Wheel Toe In 47 Cooli...

Page 4: ...s and other safety protective devices in place and functioning properly on the machine Keep bystanders and children out of the operating area Never allow children to operate the machine Shut off the e...

Page 5: ...down point decal93 6686 93 6686 1 Hydraulic fluid 2 Read the Operator s Manual decal106 6754 106 6754 1 Warning do not touch the hot surface 2 Cutting dismemberment hazard fan entanglement hazard belt...

Page 6: ...27 0392 1 Warning stay away from hot surfaces decal134 4281 134 4281 1 Warning read the Operator s Manual 4 If the roll bar is raised wear the seat belt 2 There is no rollover protection when the roll...

Page 7: ...hile traveling fast drive slowly when turning 2 Thrown object hazard keep bystanders away decal134 5121 134 5121 1 Eight hour interval 7 Check all hoses for leaks 13 Check the cutting unit 2 Read the...

Page 8: ...cal134 1807 134 1807 1 Slope indicator 7 Raise 2 Right cutting unit controls 8 Fast 3 Center cutting unit controls 9 Engine speed 4 Left cutting unit controls 10 Slow 5 Lower float 11 Horn 6 Transport...

Page 9: ...at 2 Control arm 5 Engine hood 3 Steering wheel 6 Rear cutting unit Controls Control Console Controls g348059 Figure 4 1 Horn button 5 Auxiliary 12 volt socket 2 Throttle control lever 6 Lift control...

Page 10: ...sition when driving the machine backward To enable auto reverse limited lift press the top of the auto reverse limited lift switch Figure 7 The LED light in the switch illuminates when limited lift in...

Page 11: ...engage the parking brake pressing the smaller orange locking button and moving the brake switch forward Figure 11 Note The LED light in the switch illuminates when the parking brake is engaged and the...

Page 12: ...y charge occurs Figure 13 g348161 Figure 13 1 Low battery charge warning light Low Engine Oil Pressure Warning Light The engine oil pressure warning light illuminates when the oil pressure is too low...

Page 13: ...el Press the forward traction pedal to drive the machine forward and increase ground speed Release the pedal to reduce ground speed Figure 19 Reverse travel Press the reverse traction pedal to drive t...

Page 14: ...dle clockwise to increase suspension stiffness and counterclockwise to decrease the stiffness The dial indicates when the seat suspension is adjusted for the operator s weight kg refer to Figure 22 g3...

Page 15: ...Pull the handle outward to adjust the seat backrest angle Release the handle to lock the seat backrest in position Figure 24 g348124 Figure 24 1 Handle Fuel Gauge The fuel gauge shows the amount of f...

Page 16: ...latches with the bails Figure 26 g327358 Figure 26 1 Bails front cutting unit arm latches Rear Cutting Unit Arm Latch Raise the cutting units to the TRANSPORT position push down the latch handle for...

Page 17: ...US gallons Transport Speed 22 km h 13 7 mph Mowing Speed 11 km h 6 8 mph Hydraulic System Capacity 32 L 8 5 US gallons Attachments Accessories A selection of Toro approved attachments and accessories...

Page 18: ...the machine could throw Fuel Safety Use extreme care in handling fuel It is flammable and its vapors are explosive Extinguish all cigarettes cigars pipes and other sources of ignition Use only an app...

Page 19: ...iodiesel blends may damage painted surfaces Use B5 biodiesel content of 5 or lesser blends in cold weather Monitor seals hoses gaskets in contact with fuel as they may degrade over time You may expect...

Page 20: ...operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Before you start the engine ensure that all drives are in neutral the parkin...

Page 21: ...operation for the machine Avoid starting stopping or turning the machine on slopes Avoid making sudden changes in speed or direction Make turns slowly and gradually Do not operate a machine under any...

Page 22: ...pper roll bar Figure 32 5 Secure roll bar pins to the pivot brackets with the hairpins Figure 32 Starting and Shutting Off the Engine Important If you are starting the engine for the first time the en...

Page 23: ...ry When the engine is operating normally all warning lights should shut off If a warning light illuminates shut off the engine immediately and repair the machine before starting the engine Shutting of...

Page 24: ...is approximately 150 mm 6 inches above ground level The cutting unit is in float mode and follows the ground contours Note The lift control switch automatically returns to the NEUTRAL position when y...

Page 25: ...e Operator Presence Controls page 19 g348287 Figure 39 1 Forward 3 Reverse 2 Off Engaging the Cutting Unit Drive for Forward Rotation Press the top of the cutting unit drive switch to the forward rota...

Page 26: ...e gloves and use a suitable strong wooden instrument Ensure that the wooden instrument fits between the blades and through the reel and is long enough to provide leverage to release the blockage 1 Par...

Page 27: ...essures Always disengage the cutting unit drive when driving the machine across areas with no grass Grass lubricates the cutting edges while mowing Excessive heat builds if the cutting units are run w...

Page 28: ...units before towing the machine Releasing the Wheel Motor Brakes 1 Engage the parking brake and chock the wheels of the towing vehicle 2 Chock the front wheels of the machine 3 Raise the platform for...

Page 29: ...erclockwise Figure 46 a maximum of 3 turns The mower is now in a freewheel condition and can be towed for a short distance at slow speed Important You must manually steer the machine while it is towed...

Page 30: ...Brakes 1 Remove the bolt 12 x 40 mm and washer 12 mm from the hole at the center of the motor end plate Figure 48 g014451 Figure 48 1 Front wheel motor 3 Washer 12 mm 2 Hex plug 4 Bolt 12 x 40 mm 2 I...

Page 31: ...nect the tow vehicle 9 Check the brake operation of the machine WARNING Operating the machine without the braking system working properly may cause you to lose control of the machine resulting in seri...

Page 32: ...ngerous and such use could void the product warranty Recommended Maintenance Schedule s Maintenance Service Interval Maintenance Procedure After the first hour Torque the wheel lug nuts After the firs...

Page 33: ...using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid replace the hydraulic return filter Change the transmission fluid filter If you are not using the reco...

Page 34: ...luid level Check hydraulic hoses for damage Check for fluid leaks Check the tire pressure Check the instrument operation Check the cylinder to bedknife adjustment Check the height of cut adjustment Ch...

Page 35: ...t cylinder assists lifting the platform g290372 Figure 52 Lowering the Platform WARNING Operating the machine with the platform unlatched may cause you to lose control of the machine resulting in seri...

Page 36: ...he machine and remove the compartment Figure 56 Installing the Storage Compartment 1 Align the holes on the bottom of the storage compartment with the holes in the chassis brackets 2 Assemble the stor...

Page 37: ...n and capable of supporting the weight of the machine securely Minimum lift capacity 2 000 kg 4 409 lb 1 Park the machine on a level surface 2 Engage the parking brake 3 Shut off the engine and remove...

Page 38: ...iately after every washing regardless of the service interval listed Grease specification No 2 lithium grease 1 Prepare the machine for maintenance refer to Preparing the Machine for Maintenance page...

Page 39: ...ing that the metal surfaces make good contact Note The horn sounds and the engine coolant temperature warning light illuminates to confirm operation Important If the system is malfunctioning make repa...

Page 40: ...om the air cleaner body 5 Remove the primary air filter Figure 62 Important Do not clean and reuse a used element because of possible damage to the filter element 6 Inspect the new filter for shipping...

Page 41: ...ark Do not overfill the engine with oil Important Keep the engine oil level between the upper and lower limits on the oil gauge the engine may fail if you run it with too much or too little oil 1 Prep...

Page 42: ...ad the oil filter onto the oil filter adapter until it contacts the mounting surface and tighten the filter an additional turn Important Do not overtighten the filter 8 Add oil to the crankcase refer...

Page 43: ...nk the engine Note The mechanical pump sucks fuel out of the tank fill the fuel filter and fuel hose and force the air into the engine This could take some time to fully purge all the air out of the s...

Page 44: ...tery in an open well ventilated area away from sparks and flames Unplug the charger before connecting or disconnecting the battery Wear protective clothing and use insulated tools Battery Maintenance...

Page 45: ...ase Toro Part No 505 47 or petroleum jelly to the terminals 6 Clean the battery compartment 7 Close and latch the hood Checking the Electrical System Service Interval Every 500 hours Inspect all elect...

Page 46: ...e correct contact with the turf Tires Tire Type Recommended Tire Pressures General Usage Turf Conditions Road Conditions Maximum Pressure Front Axle 23 x 10 5 12 BKT turf pattern 1 bar 14 5 psi 0 7 ba...

Page 47: ...l controls through the entire range and ensure that the mechanism moves smoothly and freely to the neutral position without sticking or hanging up g014571 Figure 73 1 Outer cover 3 Sleeve 2 Rubber sea...

Page 48: ...wallowing engine coolant can cause poisoning keep out of reach from children and pets Discharge of hot pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns Alway...

Page 49: ...oil cooler Figure 78 and Figure 79 g348600 Figure 79 1 Radiator 8 Working from the fan side of the radiator blow out debris with low pressure 50 psi compressed air Figure 79 Repeat this step at the fr...

Page 50: ...he engine is running Use a rag when opening the radiator cap and open the cap slowly to allow steam to escape 1 Prepare the machine for maintenance refer to Preparing the Machine for Maintenance page...

Page 51: ...10 mm 3 8 inch g348613 Figure 83 1 Tension bracket bolt 4 Alternator pivot bolt 2 Alternator tension bolt 5 Alternator 3 Belt 5 If the belt tension is incorrect perform the following If belt deflecti...

Page 52: ...uid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pinhole leaks or nozz...

Page 53: ...to spot leaks A red dye additive for the hydraulic fluid is available in 20 ml 0 67 fl oz bottles A bottle is sufficient for 15 to 22 L 4 to 6 US gallons of hydraulic fluid Order Part No 44 2500 from...

Page 54: ...e the return filter Figure 85 5 Lubricate the gasket of the new return filter with clean hydraulic fluid 6 Assemble the filter to the filter head and tighten the filter by hand until the gasket contac...

Page 55: ...atform refer to Lowering the Platform page 35 Changing the Hydraulic Fluid Service Interval Every 1 000 hours If you are using the recommended hydraulic fluid change the hydraulic fluid Every 500 hour...

Page 56: ...toward you or bystanders resulting in serious personal injury or death Inspect the blades and bedknives periodically for excessive wear or damage Use care when checking the blades Wear gloves and use...

Page 57: ...hly clean the blade edges and adjust the bedknives to the reels 8 While rotating the reels by hand check along the cutting edges that the reel can cleanly cut a thin piece of paper 9 If further back l...

Page 58: ...hen disposing of hazardous waste products take them to an authorized disposal site Do not allow waste products to contaminate surface water drains or sewage systems Important Dispose of hazardous subs...

Page 59: ...Drain the oil from the engine and install the drain plug 2 Remove and discard the oil filter Install a new oil filter 3 Fill the engine with specified motor oil 4 Start the engine and run it at idle s...

Page 60: ...e float position 3 There is no ground contact on 1 end of the cutting unit because of poorly routed hoses or wrongly positioned hydraulic adapters 3 Correct the hose routing and the position of the hy...

Page 61: ...nnection is loose or corroded 1 Clean and tighten the terminal connections Charge the battery 2 The alternator belt is loose or worn 2 Adjust the tension or replace the belt refer to engine owner s ma...

Page 62: ...aulic system 7 The hydraulic fluid level is low 7 Fill the hydraulic fluid reservoir to the correct level 1 A pump or motor is worn 1 Replace the pump or motor as necessary 2 The hydraulic fluid level...

Page 63: ...itch is malfunctioning 1 Check the mechanical and electrical operation of the switch 2 The hydraulic fluid level is low 2 Fill the hydraulic fluid reservoir to the correct level 3 A driveshaft is shea...

Page 64: ...Notes...

Page 65: ...Notes...

Page 66: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 67: ...roduct warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs D...

Page 68: ......

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