Toro Groundsmaster 3505-D Operator'S Manual Download Page 25

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Operating Characteristics

Danger

The slope angle at which the machine will tip is
dependent on many factors. Among these are:
mowing conditions such as wet of undulating turf,
speed (especially in turns), tire pressure, and
operator experience.
At side hill angles of 15 degrees or less, the risk of a
rollover is low. As the slope angle increases to a
recommended maximum limit of 20 degrees, the
risk of a rollover increases to a moderate level. 

Do

not exceed a 20 degree side hill slope angle because
the risk of a rollover and serious injury or death is

very high.

To determine which hills or slopes may be safely
operated on, a site survey of the mowing area must
be done. When performing this site survey, always
use common sense and take into consideration the
turf condition and the rollover risk. To perform a
site survey, lay a 4 ft. 2x4 (1.25 meter plank) on the
slope surface and measure the angle of the slope.
The 2x4 will average the slope but will not take
into consideration dips or holes which can cause a
sudden change in side hill angle. 

The maximum

side hill angle should not be greater than 20 degrees.
Always wear your seat belt.

Practice operating the machine and become thoroughly

familiar with it.

Start the engine and run it at half idle until it warms up.

Push the throttle lever all the way forward, lift the cutting

units, disengage the parking brake, press the forward

traction pedal, and carefully drive to an open area.

Practice moving forward and reverse, and starting and

stopping the machine. To stop, take your foot off

 

of the

traction pedal and let it return to neutral or press down on

the reverse pedal to stop. Going down a hill, you may need

to use the reverse pedal to stop.

When driving on slopes, drive slowly to maintain steering

control and avoid turns to prevent rollovers.

When possible, mow up and down hills rather than across

them. Have the cutting units lowered when going down a

hill to maintain steering control. Do not attempt to turn on a

hill.

Practice driving around obstacles with the decks up and

down. Be careful when driving between narrow objects so

you do not damage the machine or cutting units.

Always drive slowly in rough areas.

If a person appears in or near the operating area, stop the

machine, and do not start it again until the area is cleared.

The machine is designed for one person. Never let anyone

else ride on the machine with you. This is extremely

dangerous and could result in serious injury.

Accidents can happen to anyone. The most common causes

are excessive speed, sudden turns, terrain (not knowing

which slopes and hills can be mowed safely), not stopping

the engine before leaving the operator’s seat, and drugs

which impair your alertness. Cold capsules or prescription

drugs may cause drowsiness, as can alcohol and other

drugs. Stay alert and stay safe. Failure to do so could result

in serious injury.

When transporting the machine from one work area to

another, raise the cutting units to the fully up position,

move the mow/transport slide to the left to transport, and

place the throttle in the Fast position.

Mowing Techniques

To begin cutting, engage the decks, then approach the

mowing area slowly. Once the front decks are over the

mowing area, lower the cutting units.

To achieve the professional straight-line cut and striping

that is desirable for some applications, find a tree or other

object in the distance and drive straight toward it.

As soon as the front decks reach the edge of the mowing

area, lift the cutting units and perform a tear drop shaped

turn to quickly line you up for your next pass.

The decks tend to throw grass to the left side of the

machine. If trimming around bunkers, it is best to mow in a

clockwise direction to prevent throwing clippings into the

bunker.

The cutting decks can be equipped with bolt-in mulching

baffles. The mulching baffles perform well when turf is

maintained on a regular schedule to avoid removing more

than 1 inch (25 mm) of growth per cutting. When too much

growth is cut with the mulching baffles installed, after-cut

appearance may deteriorate and the observed power to cut

the turf increases. The mulching baffles also perform well

for shredding leaves in the fall of the year.

Blade Selection

Standard Angled Sail

The blade generally performs best in lower heights of cut

(3/4 to 2–1/2 inch). The optional high lift parallel sail blade

performs better in the higher heights of cut (2 to 4 inch).

Attributes:

Discharge remains more even at lower heights of

cut.

Discharge has less tendency to throw left and thus a

cleaner look around bunkers and fairways.

Summary of Contents for Groundsmaster 3505-D

Page 1: ...Operator s Manual English EN GB Form No 3353 311 Rev C Groundsmaster 3505 D Groundsmaster Traction Unit Model No 30826 Serial No 250000001 and Up...

Page 2: ...e Tire Pressure 18 Checking the Torque of the Wheel Nuts 18 Page Operation 19 Controls 19 Starting and Stopping the Engine 20 Bleeding the Fuel System 21 Checking the Interlock System 22 Towing the Tr...

Page 3: ...uce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means CAUTION WARNING or DANGER personal safety instruction Failure to comp...

Page 4: ...owly always keep the machine in gear especially when travelling downhill The machine speed should be kept low on slopes and during tight turns Stay alert for humps and hollows and other hidden hazards...

Page 5: ...re making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blades or wear gloves and use cauti...

Page 6: ...s running or soon after it has stopped because these areas could be hot enough to cause burns Maintenance and Storage Before servicing or making adjustments stop the engine and remove the ignition key...

Page 7: ...for CE 1 Warning read the operator s manual 2 To start the engine sit on the seat and rotate the ignition key to On Preheat until the glow plug indicator light goes out Rotate the key to start and dis...

Page 8: ...1 Tipping hazard do not drive on slopes greater than 15 degrees 104 0484 43 8480 93 6681 1 Cutting dismemberment hazard stay away from moving parts 99 3444 1 Reel speed fast 2 Reel speed slow 104 108...

Page 9: ...open flames or smoking 3 Caustic liquid chemical burn hazard 4 Wear eye protection 5 Read the Operator s Manual 6 Keep bystanders a safe distance from the battery 7 Wear eye protection explosive gase...

Page 10: ...e off PTO 2 Disengage the power take off PTO 3 Lower the cutting units 4 Raise the cutting units 5 Move rear ward to lock the lift lever 6 Engine stop 7 Engine run 8 Engine start 9 Fast 10 Continuous...

Page 11: ...lection in forward and reverse Mowing speed 0 6 MPH adjustable Transport speed 0 9 MPH Reverse speed 0 3 5 MPH Tires wheels Tires are 20 x 10 10 tubeless 4 ply rating with demountable rims Recommended...

Page 12: ...e factory Description Qty Use Hood lock bracket Screw 1 4 x 1 1 2 in Flat washer 1 4 in Locknut 1 4 in 1 1 1 1 Mount to the hood for European compliance Exhaust guard Self tapping screw 1 4 Mount to m...

Page 13: ...g the battery produces gasses that can explode Never smoke near the battery and keep sparks and flames away from battery Warning 5 When the battery is charged disconnect the charger from the electrica...

Page 14: ...ure it with a flat washer and locknut Fig 3 1 2 3 Figure 3 1 Hood latch 2 Hood latch bracket 3 Hood lock bracket Installing the Exhaust Guard CE 1 Position the exhaust guard around the muffler while a...

Page 15: ...he cylinder rod close to the nut with a pliers and rag and rotate the rod Raise the cutting units and check the clearance Repeat the procedure if required Tighten the clevis jam nut Note If the rear l...

Page 16: ...it with a clean rag Push the dipstick down into the dipstick tube and make sure that it is seated fully Pull the dipstick out and check the oil level If the oil level is low add enough oil to raise th...

Page 17: ...n running the pressurized hot coolant can escape and cause burns Do not open the radiator cap when the engine is running Use a rag when opening the radiator cap and open the cap slowly to allow steam...

Page 18: ...e biodegradable type be certain to follow the approved flushing procedure Contact your local Toro Distributor for details 1 Position the machine on a level surface lower the cutting units and stop the...

Page 19: ...Tilt steering lever 1 Figure 17 1 Speed stop screw Tilt Steering Lever Pull the tilt steering lever Fig 16 back to tilt the steering wheel to the desired position Then push the lever forward to tighte...

Page 20: ...f when the engine is running If it is on the charging system should be checked and repaired as necessary Glow Plug Indicator The glow plug indicator light Fig 18 will glow when the glow plugs are oper...

Page 21: ...eck drive switch to Disengage and rotate the starter key to Off Remove the key from the switch to prevent accidental starting Bleeding the Fuel System 1 Park the machine on a level surface Make sure t...

Page 22: ...e parking brake off and the deck switch in the Off position The engine should start Rise from the seat and slowly depress the traction pedal the engine should stop in one to three seconds Correct prob...

Page 23: ...harness disconnect at SCM or by temporarily test energizing the specific component The SCM does not connect to an external computer or hand held device can not be re programmed and does not record in...

Page 24: ...tarting the engine Identify the specific function that does not work and work across the logic chart Inspect the condition of each input LED s to ensure it matches the logic chart If the input LED s a...

Page 25: ...rson appears in or near the operating area stop the machine and do not start it again until the area is cleared The machine is designed for one person Never let anyone else ride on the machine with yo...

Page 26: ...of the grass blade when cutting In exceptionally lush and dense grass you may have to raise your height of cut setting another notch Always Start Mowing with Sharp Blades A sharp blade cuts cleanly a...

Page 27: ...LIFT PARALLEL SAIL BLADE grass are seen The scrapers may actually increase clumping in certain applications Leaf Mulching Recommended for use with the mulching baffle NOT ALLOWED Use with standard ang...

Page 28: ...e the hydraulic filter Torque the wheel lug nuts Every 400 hours Replace the hydraulic fluid Replace the fuel water separator filter Replace the fuel prefilter Inspect the traction cable movement Chec...

Page 29: ...usual engine noises 1 Check for unusual operating noises Check the hydraulic system oil level Check the hydraulic hoses for damage Check for fluid leaks Check the fuel level Check the tire pressure Ch...

Page 30: ...are Rear cutting unit pivot Fig 22 Front cutting unit pivot Fig 23 Steering pivot Fig 24 Rear lift arm pivot and lift cylinder 2 Fig 25 Left front lift arm pivot and lift cylinder 2 Fig 26 Right fron...

Page 31: ...31 2 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30...

Page 32: ...32 Figure 31 Figure 32 See note Figure 33 Figure 34...

Page 33: ...33 Service Interval Chart...

Page 34: ...the cover from the air cleaner body Before removing the filter use low pressure air 40 psi clean and dry to help remove large accumulations of debris packed between outside of primary filter and the c...

Page 35: ...if the machine will be stored for an extended period of time Use clean fuel to flush out the tank Fuel Lines and Connections Check the fuel lines and connections every 400 hours or yearly whichever co...

Page 36: ...the cap in place 3 Loosen the hose clamps at both ends of the filter Fig 41 and pull the fuel lines off of the filter 1 2 2 Figure 41 1 Fuel prefilter 2 Hose clamps 4 Remove the clamp from the fuel fi...

Page 37: ...d crankshaft pulleys with 22 lb 30 N m of force The belt should deflect 7 16 in 11 mm If the deflection is incorrect proceed to step 3 If it is correct continue operation 1 Figure 45 1 Alternator fan...

Page 38: ...ion torque the locknut used to set the friction device on the throttle lever to 40 55 in lb 5 6 N m The maximum force required to operate the throttle lever should be 20 lb 27 N m Changing the Hydraul...

Page 39: ...gasket contacts the mounting plate then tighten the filter 1 2 turn 6 Start the engine and let it run for about two minutes to purge air from the system Stop the engine and check for leaks Checking th...

Page 40: ...e lever 2 Knob 3 Set screw Caring for the Battery The battery electrolyte level must be properly maintained and the top of the battery kept clean lf the machine is stored in a location where temperatu...

Page 41: ...l system are located under console cover Preparation for Seasonal Storage Traction Unit 1 Thoroughly clean the traction unit cutting units and engine 2 Check the tire pressure Inflate all tires to 14...

Page 42: ...42 Electrical Schematic...

Page 43: ...43 Hydraulic Schematic...

Page 44: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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