Toro Greensmaster 3150 Operator'S Manual Download

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Form No. 3377-374 Rev B

Greensmaster

3150 2-Wheel

Drive Traction Unit

Model No. 04358—Serial No. 313000001 and Up

*3377-374* B

Summary of Contents for Greensmaster 3150

Page 1: ...Form No 3377 374 Rev B Greensmaster 3150 2 Wheel Drive Traction Unit Model No 04358 Serial No 313000001 and Up Register at www Toro com Original Instructions EN 3377 374 B ...

Page 2: ...growth alongside highways or for agricultural uses Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product and accessory information help finding a dealer or to register your product Whenever you need s...

Page 3: ...tector Operation 27 Transport Operation 27 Inspection and Cleanup After Mowing 27 Towing the Traction Unit 27 Maintenance 28 Recommended Maintenance Schedule s 28 Daily Maintenance Checklist 29 Service Interval Chart 30 Premaintenance Procedures 30 Removing the Seat 30 Jacking the Machine 30 Lubrication 31 Greasing the Machine 31 Engine Maintenance 33 Servicing the Air Cleaner 33 Changing the Engi...

Page 4: ...ing gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove the gas cap or add fuel with engine running Allow engine to cool before refueling Never smoke when handling gasoline and stay away from an open flame or where gasoline fumes may be ignited by a spark Never refuel or drain the machine indoors Check that operator s presence controls s...

Page 5: ...d engage the parking brake Using the machine demands attention To prevent loss of control Do not drive close to sand traps ditches creeks or other hazards Reduce speed when making sharp turns Avoid sudden stops and starts This machine is not designed or equipped for on road use and is a slow moving vehicle If you must cross or travel on a public road you should be aware of and comply with local re...

Page 6: ...acy have an Authorized Toro Distributor check the maximum engine speed with a tachometer The engine must be shut off before checking the oil or adding oil to the crankcase If major repairs are ever needed or if assistance is desired contact an Authorized Toro Distributor To assure optimum performance and continued safety certification of the machine use only genuine Toro replacement parts and acce...

Page 7: ...ed near any area of potential danger Replace any decal that is damaged or lost 121 9566 105 5471 1 Read the Operator s Manual 6 Continuous variable setting 2 Off 7 Fast 3 Choke 8 Failure malfunction Leal detector alarm test 4 On 9 Headlights 5 Slow 93 6686 1 Hydraulic oil 2 Read the Operator s Manual 117 2718 7 ...

Page 8: ...ss the brake pedal 121 2641 1 Warning read the Operator s Manual do not operate this machine unless you are trained 4 Tipping hazard slow machine before turning do not turn at high speeds 2 Thrown object hazard keep bystanders a safe distance from the machine 5 Warning lock the parking brake stop the engine and remove the ignition key before leaving the machine 3 Cutting dismemberment hazard of ha...

Page 9: ...tions before servicing or performing maintenance 2 Cutting dismemberment hazard hand or foot stop the engine and wait for moving parts to stop Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 6 Keep bystanders a safe distance from the battery 2 No fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liq...

Page 10: ...gage the reels 4 On 2 Raise and disengage the reels 5 Engine start 3 Engine stop 115 8226 1 Tipping hazard read the Operator s manual always wear a seat belt when operating do not remove the rollover protection system ROPS 10 ...

Page 11: ...cium chloride purchase separately 18 kg 40 lb 5 Rear weight kit 99 1645 purchase separately if you have a 3 wheel drive kit installed 1 Add rear ballast and weight kit 6 Warning decal 121 2641 1 Install EU decals if required Media and Additional Parts Description Qty Use Operator s Manual 1 Engine Operator s Manual 1 Operator Training Material 1 Read this information before operating the machine P...

Page 12: ...mm 1 4 inch of the bottom of the fill well Figure 4 5 Connect a 2 to 4 amp battery charger to the battery posts Charge the battery for 2 hours at 4 amps or for 4 hours at 2 amps until the specific gravity is 1 250 or higher and the temperature is at least 16 C 60 F with all cells gassing freely WARNING Charging the battery produces gasses that can explode Never smoke near the battery and keep spar...

Page 13: ...e battery terminals to touch any metal parts of the tractor Do not allow metal tools to short between the battery terminals and metal parts of the tractor Figure 5 1 Negative 2 Positive 3 Connect the black ground cable from the engine base to the negative post of the battery Secure it with a wrench and coat the terminal with petroleum jelly WARNING Incorrect battery cable routing could damage the ...

Page 14: ...asket Procedure Important Don t raise the suspension to the transport position when the reel motors are in the holders on the machine frame Damage to the motors or hoses could result Note When sharpening setting the height of cut or performing other maintenance procedures on the cutting units store the cutting unit reel motors in the support tubes on the front of the frame to prevent damage to the...

Page 15: ...ch of threads exposed on each reel drive motor mounting bolt Figure 10 Figure 10 1 Mounting bolts 2 Drive motor 7 Coat the spline shaft of the motor with clean grease and install the motor by rotating the motor clockwise so that the motor flanges clear the studs Rotate the motor counterclockwise until the flanges are encircling the studs 8 Tighten the mounting bolts Figure 10 5 Adding Rear Ballast...

Page 16: ...l keep the brakes actuated for parking Disengage it by pressing the brake pedal Lock the parking brake before you leave the machine Figure 11 1 Traction pedal 3 Parking brake button 2 Brake pedal Traction and Stopping Pedal The traction pedal Figure 11 has three functions to make the machine move forward to move it backward and to stop the machine Press the top of the pedal to move forward and the...

Page 17: ...er the key switch is rotated to On Seat Adjusting Lever This lever on the left side of the seat Figure 14 allows a 10 cm 4 inch fore and aft adjustment of the seat Figure 14 1 Seat adjustment lever Raise Lower Mow Control Moving the control Figure 15 forward during operation lowers the cutting units and starts the reels Pull back on the control to stop the reels and raise the cutting units During ...

Page 18: ...eight while aligning shoulder of knob with notch in steering arm Tighten knob to lock adjustment Figure 17 1 Steering arm locking knob Fuel Shut Off Valve Close the fuel shut off valve Figure 18 under the fuel tank when storing or transporting the machine on a truck or trailer Figure 18 1 Fuel shut off under the fuel tank Backlap Lever Use the backlap lever Figure 19 in conjunction with the lower ...

Page 19: ...ions and symbols in the safety section Knowing this information could help you or bystanders avoid injury The use of protective equipment such as but not limited to for eyes ears feet and head is recommended CAUTION Use your seat belt while operating this machine Checking the Engine Oil The engine is shipped with 1 4 liters 1 5 quarts w filter of oil in the crankcase however the oil level must be ...

Page 20: ...ring fueling static electricity can be released causing a spark which can ignite the gasoline vapors A fire or explosion from gasoline can burn you and others and can damage property Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners m...

Page 21: ... 19 l 5 gallon containers or 55 gallon drums from your Mobil Distributor Note Many hydraulic fluids are almost colorless making it difficult to spot leaks A red dye additive for the hydraulic system oil is available in 20 ml 2 3 oz bottles One bottle is sufficient for 15 22 1 4 6 gallons of hydraulic oil Order part no 44 2500 from your authorized Toro distributor This red dye is not recommended fo...

Page 22: ...d the throttle lever to the half throttle position 4 Insert and rotate the ignition key clockwise until the engine starts After the engine starts regulate the choke to keep the engine running smoothly As soon as possible open the choke by pulling it rearward to the Off position A warm engine requires little or no choking 5 Check the machine out with the following procedures after the engine has st...

Page 23: ...the problem if it is not operating properly 3 Sit on the seat move the traction pedal to Neutral move the functional control lever to Neutral and engage the parking brake Start the engine and move the functional control lever to mow or transport The engine should kill which means that the interlock system is operating correctly Correct the problem if it is not operating properly 4 Sit on the seat ...

Page 24: ...ert a clean rod or screwdriver into the tank neck and gently push down on the switch float Figure 26 The alarm should sound after the one second delay Figure 26 1 Clean rod or screwdriver 3 Warning buzzer 2 Press down on switch 4 Release the float The alarm should stop sounding 5 Install the strainer screen and hydraulic tank cap Move the ignition switch to the Off position Setting the Reel Speed ...

Page 25: ... that you find a clear area and practice starting and stopping raising and lowering the cutting units turning etc This training period will be beneficial to the operator in gaining confidence in the performance of the machine Before Mowing Inspect the green for debris remove the flag from the cup and determine the best direction to mow Base the direction to mow on the previous mowing direction Alw...

Page 26: ...kly aligned for the next pass Follow the same procedure for turning in the opposite direction It is a good practice to try to make as short of a turn as possible However turn in a wider arc during warmer weather to minimize the possibility of bruising the turf Figure 30 1 Alignment strip 3 Cut grass on left 2 Approximately 12 7 cm 5 inches 4 Keep focal spot 1 8 3 m 6 10 ft ahead of the machine Not...

Page 27: ... down steep hills to avoid loss of control Always approach rough areas at a reduced speed shift selector in No 1 and cross severe undulations carefully Familiarize yourself with the width of the machine Do not attempt to pass between objects that are close together so that costly damage and down time can be prevented Inspection and Cleanup After Mowing At the completion of the mowing operation tho...

Page 28: ...Change the hydraulic filter Check the engine rpm at idle and full throttle Before each use or daily Check the engine oil Check the hydraulic fluid level Check the safety interlock system Inspect and cleanup after mowing Check the hydraulic lines and hoses Every 50 hours Grease the machine immediately after every washing Service the air cleaner foam pre cleaner more frequently when operating condit...

Page 29: ...e engine oil level Clean the engine air cooling fins Inspect the air filter pre cleaner Check any unusual engine noises Check the reel to bedknife adjustment Check the hydraulic hoses for damage Check for fluid leaks Check the tire pressure Check the height of cut adjustment Lubricate all grease fittings 1 Lubricate the mow lift and brake linkage Touch up damaged paint 1 Immediately after every wa...

Page 30: ... frame Figure 33 Figure 33 1 Cotter pin 2 Seat pivot rod 4 Slide the seat pivot rod to the left side slide the seat forward and lift the seat out 5 Reverse the procedure to install the seat Jacking the Machine CAUTION Before servicing support the machine with jacks stands or blocks of wood Before jacking the machine lower the cutting units The jacking points are as follows Right side under the jac...

Page 31: ...rs of operation Locate the grease fitting as follows Rear roller hub assembly or if equipped with a 3 wheel drive kits rear wheel roller clutches and external ball bearing 1 Figure 35 Figure 35 Steering fork shaft 1 Figure 36 Steering cylinder rod end Figure 36 G017144 Figure 36 Lift arm pivot 3 and pivot hinge 3 Figure 37 Figure 37 Pull frame shaft and roller 12 Figure 38 Figure 38 Steering cylin...

Page 32: ...Wipe the grease fitting clean so foreign matter cannot be forced into the bearing or bushing 2 Pump grease into the bearing or bushing until the grease is visible Wipe up excess grease 3 Apply grease to the reel motor spline shaft and onto the lift arm when the cutting unit is removed for service 4 Apply a few drops of SAE 30 engine oil or spray lubricant WD 40 to all pivot points daily after clea...

Page 33: ...am element 2 Paper element 4 When servicing the foam element check the condition of the paper element Clean it by gently tapping it on a flat surface or replace it if needed 5 Install the foam element paper element and air cleaner cover Important Do not operate the engine without the air cleaner element because extreme engine wear and damage will likely result Changing the Engine Oil and Filter Ch...

Page 34: ...rtant Before the carburetor and speed control are adjusted the throttle and choke controls must be adjusted properly WARNING The engine must be running during adjustment of the carburetor and speed control Contact with moving parts or hot surfaces may cause personal injury Shift into neutral and engage the parking brake before performing this procedure Keep hands feet clothing and other body parts...

Page 35: ...o 23 Nm 200 in lb If a torque wrench is not used tighten the plug firmly Fuel System Maintenance Replacing the Fuel Filter An in line filter is incorporated into the fuel line between the fuel tank and carburetor Figure 50 Replace the filter every 800 hours or sooner if the fuel flow is restricted Be sure the arrow on the filter is pointing away from the fuel tank DANGER In certain conditions gaso...

Page 36: ...e top surface with water after cleaning it Do not remove the fill caps while cleaning the battery The battery cables must be tight on the terminals to provide good electrical contact WARNING Incorrect battery cable routing could damage the tractor and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always disconnect the negative black battery cable...

Page 37: ... of the bulkhead tighten the locknuts evenly securing the traction cable to the bulkhead Figure 52 Do not twist the cable Note If cable tension exists when the functional control lever is in neutral the machine may creep when the lever is moved to the Mow or Transport position Adjusting the Transport Speed Obtaining Maximum Transport Speed The traction pedal is adjusted for maximum transport speed...

Page 38: ...ed area where others are present could cause injury Always check the brakes in a wide open spaced flat area which is free of other persons and obstructions before and after adjustment 2 If the brakes do not lock equally disconnect the brake rods by removing the cotter pin and clevis pin Figure 55 Figure 55 1 Clevis pin and cotter pin 3 Clevis 2 Jam nut 4 Brake shaft 3 Loosen the jam nut and adjust...

Page 39: ...cated on the side of the hydraulic manifold 2 Loosen the jam nut on the adjusting knob on the flow control 3 Rotate the knob 1 4 turn counterclockwise if the center cutting unit is dropping too late or 1 4 turn clockwise if the center cutting unit is dropping too early 4 After the desired setting has been achieved tighten the set screw Adjusting the Lift Cylinders To regulate the height of the fro...

Page 40: ...t the machine and run it at idle for 3 to 5 minutes to circulate the fluid and remove any air trapped in the system Stop the machine and recheck the fluid level 5 Dispose of the oil and filter properly Note If the leak detector alarm sounds turn the key off and wait a few minutes for the oil level to equalize in the tanks Recheck the fluid level and add oil if required Checking the Hydraulic Lines...

Page 41: ...e 58 1 Backlap lever 2 Reel speed control 7 With the Mow Transport lever in the neutral position move the Lower Mow Lift control forward to start the backlapping operation on the designated reels 8 Apply lapping compound with a long handle brush Never use a short handled brush 9 If the reels stall or become erratic while backlapping select a higher reel speed setting until the speed stabilizes the...

Page 42: ... 40 4 All fuel should be removed from the fuel tank Run the engine until it stops from lack of fuel Replace the fuel filter refer to Replacing the Fuel Filter page 35 5 While the engine is still warm drain the oil from the crankcase Refill it with fresh oil refer to Changing the Engine Oil and Filter page 33 6 Remove the spark plugs pour one ounce of SAE 30 oil into the cylinders and crank slowly ...

Page 43: ...Schematics G017140 Electrical Schematic Part 1 Rev A 43 ...

Page 44: ...G017141 Electrical Schematic Part 2 Rev A 44 ...

Page 45: ...G017142 Hydraulic Schematic Part 1 Rev A 45 ...

Page 46: ...G017143 Hydraulic Schematic Part 2 Rev A 46 ...

Page 47: ...Notes 47 ...

Page 48: ...ted to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro Toro will make the f...

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