Toro BU-003895 Operator'S Manual Download Page 16

5.

Lift up the spring-loaded cover on the 7-pin
connector and insert the valve manifold solenoid
harness connector (

Figure 26

).

g242610

Figure 27

1.

7-pin connector

3.

Locking tang

2.

Spring-loaded cover

4.

Valve manifold solenoid
harness connector

Note:

Ensure that the cover is fully closed over

the locking tangs on the valve manifold solenoid
harness connector.

8

Testing the Installation

No Parts Required

Procedure

1.

Turn the battery-disconnect switch to the O

N

position; refer to your machine

Operator’s

Manual

.

2.

If your machine does not have a
battery-disconnect switch, connect the
positive (red) cable to the positive (+) terminal
and the negative (black) cable to the negative (-)
terminal of the battery (

Figure 4

).

Note:

Secure the cables using the cable

mounting hardware used previously.

3.

Start the engine and raise the loader arm so the
bucket is off the ground.

4.

Turn the low flow switch on to activate the
auxiliary hydraulics low flow system.

5.

Set the throttle to fast and lock the auxiliary
hydraulics lever in the forward flow position;
refer to your machine

Operator’s Manual

.

Important:

Operate the bucket jaws only

with the auxiliary hydraulics lever in the
forward flow position.

6.

Operate the left and right sides of the rocker
switch on top of the 4-in-1 bucket lever; the
bucket should open and close and a green
LED within each of the valve manifold solenoid
harness connectors should illuminate.

Note:

When the left side of the rocker switch is

depressed the jaws should open, when the right
side is pressed the jaws should close. If the jaws
open/close in reverse, loosen the handle locknut
(

Figure 23

and screw the handle down 180°.

Secure the handle and tighten the locknut.

7.

Move the auxiliary hydraulics lever to the neutral
position.

8.

Raise the loader arm to the half way position
and fully tilt the bucket forward.

9.

Ensure that there is no tension on the valve
manifold solenoid harness at the connection to
the loader arm harness.

10.

Fully dump and curl the bucket; at the midpoint
of this motion ensure that the hoses do not bend
excessively at their connections to the manifold
assembly.

Important:

If there is excessive bending in

the hoses, you must loosen and adjust the
port fittings to correct the angle; excessive
bending of the hoses causes stress and
damage to the hoses and fittings.

16

 

Summary of Contents for BU-003895

Page 1: ...orm No 3418 252 Rev A 4 in 1 Electric Hydraulic Bucket TX 1000 Compact Tool Carrier Model No BU 003895 Model No BU 003915 Model No BU 004001 Register at www Toro com Original Instructions EN 3418 252...

Page 2: ...mbol This manual uses 2 words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Contents Safety 3...

Page 3: ...s Manual Slope Safety Operate the machine up and down slopes with the heavy end of the machine uphill Weight distribution changes with attachments An empty bucket makes the rear of the machine the he...

Page 4: ...keep it level and prevent the load from spilling backward Maintenance and Storage Safety Check fasteners at frequent intervals for proper tightness to ensure that the equipment is in safe operating co...

Page 5: ...cal136 5844 136 5844 1 Press the joystick switch left to open the bucket jaws 3 Lock the accessory into Forward 2 Press the joystick switch right to close the bucket jaws decal100 4648 100 4648 1 Warn...

Page 6: ...valve solenoid harness 8 No parts required Test the installation 9 No parts required Complete the installation Note Retain all removed parts for later installation unless otherwise directed Important...

Page 7: ...battery cable before disconnecting the positive red cable Always connect the positive red battery cable before connecting the negative black cable 2 Install the Connector and Connector Mount Bracket...

Page 8: ...lts 5 32 inches washers and nuts Figure 7 Tighten the nuts securely g242253 Figure 7 1 7 pin connector 3 Connector mount bracket 2 Bolt washer and nut on underside of bracket 3 Connecting the Loader A...

Page 9: ...wn plate 4 Loader arm 3 Find the loader end branch of the relay and loader arm harness Figure 10 g006230 Figure 10 Relay and loader arm harness connections 1 Relay branch 3 Power lead branch 2 Loader...

Page 10: ...into the outer protective sleeve then route it along the bottom of the inner hydraulic hose so that the wires reach the 7 pin connector 6 Install the plug nut large and then the grommet small narrow e...

Page 11: ...nger screws 5 16 18 TPI x 1 75 inches Note These screws are not supplied with the attachment 4 Connecting the Relay and Power Lead Connectors Parts needed for this procedure 2 Self tapping screw 2 Rel...

Page 12: ...step 1 5 Install the 2 relays to the bucket relay connectors and continue to Connecting the Power Lead Branch page 12 Connecting the Power Lead Branch 1 With a cable tie secure the harness to the hos...

Page 13: ...ed to adjust the position of the lever to remove the air deflector 3 Loosen the locknut 3 4 inch at the base of the lever Figure 21 g242496 Figure 21 Some parts not shown for clarity 4 Unscrew and rem...

Page 14: ...the correct orientation g242494 Figure 23 1 Rocker switch 4 Insert locknut 2 Handle locknut 5 Lever shaft lead 3 Shaft opening 4 With the shaft opening facing forward secure the lever from rotation an...

Page 15: ...er 4 2 Feed the solenoid connector end of the valve manifold solenoid harness down the outer protective sleeve of the 4 in 1 bucket hoses 3 Remove the plugs from the valve manifold terminals and insta...

Page 16: ...achine Operator s Manual Important Operate the bucket jaws only with the auxiliary hydraulics lever in the forward flow position 6 Operate the left and right sides of the rocker switch on top of the 4...

Page 17: ...ith the 4 bolts and washers as shown in Figure 24 Important The 4 in 1 bucket must not be used without the valve manifold cover installed The warranty on the valve manifold assembly will be voided if...

Page 18: ...ngth 31 7 inches Height 558 mm 22 inches Weight 212 kg 467 4 lbs Capacity SAE struck capacity 0 22 m3 7 8ft3 2151 kg m3 Maximum density heaped 134 3 lb ft3 2558 kg m3 Maximum density struck 159 7 lb f...

Page 19: ...wet 1600 kg m3 104 lb ft3 1480 kg m3 93 lb ft3 1660 kg m3 104 lb ft3 1420 kg m3 89 lb ft3 1540 kg m3 96 lb ft3 Coal Anthracite broken Bituminous broken 1100 kg m3 69 lb ft3 830 kg m3 52 lb ft3 Earth D...

Page 20: ...raulic connections and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic fluid Use card...

Page 21: ...lling and surface stripping lower the blade to the ground ensuring that the cutting edge makes contact The blade will bite into the soil as you move forward Leveller Operation With the jaws fully open...

Page 22: ...pump general purpose grease into the six grease fittings on the 4 in 1 bucket until the grease begins to ooze Figure 34 Wipe away any excess grease with a shop cloth g006224 Figure 34 1 Grease fittin...

Page 23: ...the bolts securely Important The 4 in 1 Bucket must not be used without the valve manifold cover installed and secured in place The warranty on the valve manifold assembly will be voided if the cover...

Page 24: ...rrectly Resistance across solenoid terminals should be approximately 6 5 ohms 8 Replace any non operational valve manifold solenoids 9 The hydraulic coupler s are not completely connected 9 Ensure tha...

Page 25: ...Schematics g239505 Rev A 25...

Page 26: ...Notes...

Page 27: ...Notes...

Page 28: ...Product failures which result from failure to perform required maintenance and or adjustments Product failures which result from operating the product in an abusive negligent or reckless manner Parts...

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