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Toro 68037, Operator'S Manual

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Toro 68037 Operator'S Manual Download Page 6

Manual Conventions

This manual identifies potential hazards and has safety messages identified by the safety-
alert symbol, which signals a hazard that may cause serious injury or death if you do not
follow the recommended precautions.

g000502

This manual uses 2 words to highlight information.

Important

calls attention to special

mechanical information and

Note

emphasizes general information worthy of special

attention.

Introduction: Manual Conventions

Page 1–2

3440-398 A

 

Summary of Contents for 68037

Page 1: ...Operator s Manual Electric Ultra Buggy Model Serial Range 68037 400000000 and Up 3440 398A Original Instructions EN 3440 398 A...

Page 2: ...for a Class B digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment g...

Page 3: ...r 4 6 After Operation 4 7 After Operation Safety 4 7 Lowering the Hopper without Power 4 8 Raising the Hopper without Power 4 10 Haul the Machine 4 11 Chapter 5 Maintenance 5 1 Maintenance Safety 5 1...

Page 4: ...Chapter 6 Storage 6 1 Storage Safety 6 1 Preparing the Machine for Storage Over 30 Days 6 1 Battery Storage Requirements 6 1 Chapter 7 Troubleshooting 7 1 California Proposition 65 Warning Informatio...

Page 5: ...r operating the product properly and safely Getting Help G387213 Visit www Toro com for product safety and operation training materials accessory information help finding a dealer or to register your...

Page 6: ...a hazard that may cause serious injury or death if you do not follow the recommended precautions g000502 This manual uses 2 words to highlight information Important calls attention to special mechani...

Page 7: ...he machine can result in injury Safety Alert Classifications The safety alert symbol shown in this manual and on the machine identifies important safety messages that you must follow to prevent accide...

Page 8: ...amaged or missing Decal Part 115 4858 decal115 4858 Force from above can cause crushing of fingers hands toes or feet install the cylinder lock Decal Part 125 4959 decal125 4959 Force from above can c...

Page 9: ...do not use a damaged battery Explosion hazard do not expose to fire or open flame Electric shock hazard do not perform maintenance on the battery Decal Part 144 0277 decal144 0277 Positive terminal R...

Page 10: ...the hopper raised do not drive down slopes with the hopper raised do not drive across slopes with the hopper raised Warning shut off the machine and remove the key before leaving the operator s posit...

Page 11: ...nnect the charging cord before operating the machine Decal Part 145 1173 decal145 1173 Traction drive Read the Operator s Manual for fuse information Hopper lift cylinder Decal Part 145 1175 decal145...

Page 12: ...t lifting point Decal Part 145 1174 145 1174 100 240V 1440VA W 50 60HZ decal145 1174 Read the Operator s Manual for battery charging information Battery charger input specifications Safety Safety and...

Page 13: ...trical service disconnect switch Operator platform Steering tires Hopper Drive tires Anti static strap Controls Electrical Service Disconnect Switch G387210 Off to de energize the machine electrically...

Page 14: ...mp Controls G380321 Dump hopper Lower hopper Emergency Stop G380319 Pull to enable the machine Note Turn the key to the OFF then ON position to continue operating the machine Push to immediately shut...

Page 15: ...Key Switch G380323 Turn the machine off Turn the machine on Light Control G380324 Off On Throttle Control g357324 3440 398A Page 3 3 Product Overview Controls...

Page 16: ...voltage Battery charge each solid bar represents the change in 10 increments Display Main Menu Menu Item Description Faults A list of the recent machine faults Refer to the Service Manual or your Auth...

Page 17: ...currences Indicates the number of fault occurrences Display Service Menu Menu Item Description Hours Lists the total number of hours that the key and motor have been on and the traction controls have...

Page 18: ...f the LCD display Contrast Controls the contrast of the LCD display Protected Menus Allows you to access protected menus by inputting a passcode Display About Menu Menu Item Description Model Lists th...

Page 19: ...ches Attachments Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities Contact your Authorized Service Deale...

Page 20: ...properly Locate the pinch point areas marked on the machine and keep hands and feet away from these areas Before each work shift inspect the machine components the tires warning devices lights batter...

Page 21: ...operate the machine while ill tired or under the influence of alcohol or drugs Operate the machine only in good light keeping away from holes and hidden hazards Ensure that all drives are in the Neut...

Page 22: ...e conditions of the day to determine if the slope is safe for machine operation Always use common sense and good judgment when performing this evaluation Changes in the terrain such as moisture can qu...

Page 23: ...denly dropping it could injure you Do not put your hands or fingers in the platform pivot area when lowering or raising the operator platform Make sure that the platform is supported when you pull the...

Page 24: ...G380478 Rotate the platform up until it locks into position Lowering the Platform G388718 1 Push the platform forward to release pressure on the latch pin 2 Pull the latch pin out and lower the platfo...

Page 25: ...s 4 Release the speed control handle to stop the machine 5 Put the drive controls in the NEUTRAL position and turn the key switch to the OFF position Operating the Hopper Hopper capacity 1134 kg 2 500...

Page 26: ...r untrained people to operate or service the charger Local regulations may restrict the age of the operator The owner is responsible for training all operators and mechanics Never allow children or un...

Page 27: ...in use before moving it to another location or prior to servicing it Do not disassemble the charger Take the charger to an Authorized Service Dealer when service or repair is required Unplug the power...

Page 28: ...sed fluid at a certified recycling center 5 Connect the hose fittings 6 Use a hoist or have 2 people hold up the hopper and remove the cylinder lock 7 Carefully lower the hopper 8 After making repairs...

Page 29: ...e access panel 5 Disconnect the hose fittings in the manifold block and allow the fluid to drain into the pan Note Dispose of the used fluid at a certified recycling center 6 Use a hoist or have 2 peo...

Page 30: ...rous and can lead to accidents causing personal injury Do not drive the machine on a public street or roadway Selecting a Trailer WARNING Loading a machine onto a trailer or truck increases the possib...

Page 31: ...cceleration or deceleration while driving the machine on a ramp as this could cause a loss of control or a tip over situation IMPORTANT Ensure that the hopper is empty before loading the machine onto...

Page 32: ...to securely fasten the machine to the trailer or truck with straps chains cable or ropes Refer to local regulations for tie down requirements IMPORTANT Do not use the tie down loops to lift the machi...

Page 33: ...Haul the Machine continued Unloading the Machine 1 Lower the ramp s 2 Lower the operator platform 3 Drive the machine forward down the ramp 3440 398A Page 4 14 Operation After Operation...

Page 34: ...thin a few hours by a doctor Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system...

Page 35: ...re each use or daily Check the hydraulic fluid level Removing Debris page 5 13 Check for loose fasteners Every 40 hours Checking the Anti Static Strap page 5 7 139 7731 1 Anti static strap Check the c...

Page 36: ...els will spin freely once the gear is removed G388719 1 Remove the gearbox cover G390816 2 Remove the gear from the gearbox 3 Tow the machine as required using the tie down locations 4 Clean and insta...

Page 37: ...Lifting the Machine with a Hoist IMPORTANT Ensure that the hopper is empty before lifting the machine G380479 1 Place the platform in the raised position 2 Place the hopper in the dump position 3 Ins...

Page 38: ...and secure with the cotterless pins Removing and Storing the Cylinder Lock IMPORTANT Remove the cylinder lock from the lift cylinder rod and fully secure it in the storage position before operating th...

Page 39: ...eplace when finished 1 Park the machine on a level surface 2 Shut off the machine 3 Clean the grease fittings with a rag 4 Connect a grease gun to each fitting G387212 5 Pump grease into the fittings...

Page 40: ...battery you will void your warranty If you are having problems with a battery contact your Authorized Service Dealer for assistance Battery Maintenance WARNING The batteries contain high voltage which...

Page 41: ...ming operation Charging the Batteries DANGER Contact with water while charging the machine could cause electric shock causing injury or death Do not handle the plug with wet hands or while standing in...

Page 42: ...ical service disconnect switch is in the OFF position 4 Open the cover for the charger cord storage 5 Insert the charger plug into a grounded electrical outlet 6 Observe the display to ensure that the...

Page 43: ...replace it when necessary with Toro approved parts Drive System Maintenance Inspecting the Tires Inspect tires for cuts slashes or bulges Tires with defects need to be replaced or repaired for proper...

Page 44: ...1 7 Fill the drive motor with gear oil through the open hole until the oil is up to the bottom of the hole 8 Install the plug 9 Repeat the procedure for the other drive motor 10 Start the machine and...

Page 45: ...c tank cap CAUTION The hydraulic breather filler cap is designed to pressurize the reservoir to 34 kPa 5 psi Loosen the cap slowly to avoid injury whenever adding oil or working on the hydraulic syste...

Page 46: ...rsonal protective equipment for the pressure washer Keep all guards in place on the machine Avoid spraying at electronic components Avoid spraying at edges of decals Spray the exterior of the machine...

Page 47: ...m the entire machine 4 Grease the machine 5 Check and tighten all fasteners Repair or replace any worn damaged or missing parts 6 Paint all scratched or bare metal surfaces with paint available from y...

Page 48: ...longer period of time charge the batteries to around 60 You can use a multimeter to check the charge level when the machine is off Refer to the following table for the amount of voltage that is equal...

Page 49: ...NEUTRAL position and back to the preferred direction One or more of the electrical connections are loose Check and tighten any loose connections The machine batteries do not charge Possible Cause Cor...

Page 50: ...tle is not working properly Possible Cause Corrective Action The throttle needs to be calibrated Calibrate the throttle The steering is not working properly Possible Cause Corrective Action The steeri...

Page 51: ...ed to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catal...

Page 52: ......

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