Toro 41614 Installation Instructions Manual Download Page 1

Form No. 3403-825 Rev B

Tank Rinse Kit

Multi-Pro 5800 Turf Sprayer

Model No. 41614—Serial No. 315000001 and Up

Installation Instructions

Note:

Determine the left and right sides of the machine

from the normal operating position.

The Rinse Kit is designed to remove residual chemicals from
a sprayer tank and affected hoses. It is a dedicated attachment
for a turf spray application vehicle and is intended to be used
by professional, hired operators in commercial applications.

The information in this manual can help you and others avoid
injury and product damage.

Figure 1 illustrates the location of the model and serial
numbers on the product.

G014295

1

Figure 1

1.

Model and serial number plate

Model No.

Serial No.

Safety

Read the safety and operation instructions in the machine

Operator’s Manual

.

Chemical Safety

WARNING

Chemical substances used in the spray system may
be hazardous and toxic to you, bystanders, animals,
plants, soils or other property.

Carefully read and follow the chemical
warning labels and material safety data
sheets (MSDS) for all chemicals used and
protect yourself according to the chemical
manufacturer's recommendations. For example,
use appropriate personal protective equipment
(PPE) including face and eye protection, gloves,
or other equipment to guard against personal
contact with the chemical.

Keep in mind that there may be more than one
chemical used and information on each should
be assessed.

Refuse to operate or work on the sprayer if this
information is not available!

Before working on a spray system make sure the
system has been triple rinsed and neutralized
according to the recommendations of the
chemical manufacturer(s).

Verify there is an adequate supply of clean water
and soap nearby, and immediately wash off any
chemicals that contact you.

Obtain proper training before using or handling
chemicals.

Use the correct chemical for the job.

Follow the chemical manufacturer's instructions for the
safe application of the chemical.

Handle chemicals in a well ventilated area.

Wear goggles and other protective equipment as
instructed by the chemical manufacturer. Ensure that as
little skin as possible is exposed while using chemicals.

Have clean water available especially when filling the
spray tank.

© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420

Register at www.Toro.com.

Original Instructions (EN)

Printed in the USA.

All Rights Reserved

*3403-825* B

 

Summary of Contents for 41614

Page 1: ...e chemical manufacturer s recommendations For example use appropriate personal protective equipment PPE including face and eye protection gloves or other equipment to guard against personal contact with the chemical Keep in mind that there may be more than one chemical used and information on each should be assessed Refuse to operate or work on the sprayer if this information is not available Befo...

Page 2: ...erify that all parts have been shipped Procedure Description Qty Use 1 No parts required Prepare the machine Rinse tank 1 Filler cap 1 Bulkhead fitting 1 Clear gasket 1 Plastic flange nut 1 90 fitting 1 2 Retaining fork 1 Install the rinse tank bulkhead fitting Rinse tank strap 2 Bolt 2 Washer 4 Locknut 2 3 Carriage bolt 1 Install the rinse tank Rinse nozzle 2 Bulkhead fitting 2 Shoulder bolt 2 Bu...

Page 3: ...egative black cable 1 Move the machine onto a level surface set the parking brake stop the pump shutoff the engine and remove the ignition key 2 Remove the strap and cover from the battery box refer to the Operator s Manual for your machine 3 Drain the contents of the tank to remove any solution in the lines refer to the Operator s Manual for more information Note If the sprayer tank has contained...

Page 4: ... rinse tank filler cap Figure 2 D Lower the wire through the opening in the tank fill hole and route it through the open hole at the bottom of the tank Figure 2 E Use the wire to guide the bulkhead fitting to the open hole at the bottom of the tank Figure 3 G014229 1 2 3 Figure 3 1 Bulkhead fitting with the wire attached 3 Filler cap 2 Bottom hole of the rinse tank F Move the bulkhead fitting into...

Page 5: ...tank strap 2 Bolt 6 Retaining fork 3 Washer 7 Supply hose 4 Locknut 6 Remove the retaining fork securing the fitting and remove the hose retain all parts 7 Remove the fasteners securing the rear tank straps at the top of the tank retain all parts 8 Remove the inboard locknut securing the wire tank lid stop to the left rear strap retain locknut Installing the Hardware for the Rinse Tank Straps 1 In...

Page 6: ...he supply hose at the rear of the tank and secure it with the retaining fork removed previously Note Once the rinse tank has been initially filled check and tighten the rinse tank strap fasteners if necessary as the weight of the liquid can further seat the tank against the frame 4 Installing the Rinse Nozzles Parts needed for this procedure 2 Rinse nozzle 2 Bulkhead fitting 2 Shoulder bolt 2 Bush...

Page 7: ... fitting 4 Rinse vane 2 Rinse nozzle 5 Shoulder bolt 3 Bushing A Install a rinse vane and bushing over the shoulder bolt B Install all parts to the rinse nozzle C Install the rinse nozzle assembly to the bulkhead 2 Install a nozzle assembly up through the drilled hole Figure 15 G014246 1 3 4 2 Figure 15 1 Plastic flange nut 3 Hole previously drilled 2 Gasket 4 Rinse nozzle assembly 3 Install the g...

Page 8: ... tank surface 8 Install the 90 fitting into the threaded opening of the rinse nozzle bulkhead Figure 18 G014250 1 2 Figure 18 1 Assembly nozzle bulkhead 2 90 fitting 9 Align the hose barb of the 90 fittings to the right side of the machine 5 Installing the Rinse Tank Pump Parts needed for this procedure 1 Rinse tank pump 2 Straight fittings Procedure 1 Assemble the rinse tank pump to the tank fram...

Page 9: ...ts Note There are 3 hoses of the same length 1 is for the rinse tank pump supply hose and 2 are the rinse nozzle hoses 2 Assemble a hose clamp onto the end of each hose Figure 21 G014291 1 1 2 3 4 2 Figure 21 1 Rinse nozzle barb 3 Hose clamp 2 Rinse nozzle hose 4 Tee fitting 3 Install a hose over the barb of the rinse nozzle Figure 21 Repeat the procedure for the other rinse nozzle barb 4 Slide a ...

Page 10: ...assembly and tighten to secure Installing the Rinse Tank Hose 1 Locate the rinse tank hose in loose parts 2 Install a hose clamp over the end of the hose 3 Install one end of the hose to the 90 fitting at the bottom of the rinse tank Figure 24 G0151 12 1 2 3 4 2 5 6 Figure 24 1 Rinse hose 4 Rinse tank fitting 2 Hose clamp 5 Convoluted conduit 3 Pump 6 Cable tie 4 Slide the hose clamp over the barb...

Page 11: ...ents under the seat 2 For 2015 and before machines perform the following Note You do not need the delay time for 2016 and after machines A Install the delay timer to the location shown in Figure 26 or Figure 27with the locknut from the electrical panel B Connect the timer to the 2 socket connector labeled delay timer of the machine wire harness Figure 26 or Figure 27 G015113 1 2 3 4 5 6 7 9 8 Figu...

Page 12: ...e wire harness 3 Locknut 10 24 7 Relay 4 Electrical panel 3 Install a fuse 40 A to the open slot in the fuse block as shown in Figure 26 Figure 27 or Figure 28 Note If a lower amperage fuse already exists in the slot replace it with the fuse 40 A 4 Locate relay and power relay in line with the other relays of the same style and mount them to the panel Figure 26 Figure 27 or Figure 28 with the 2 fl...

Page 13: ...osition switch without indicator light 2 Connector for rinse tank main wire harness 2 Working from underneath the dash panel remove the cable tie that secures the 8 socket connector labeled RINSE TANK from the main harness 3 Route the 8 socket connector toward the open hole in the dash Figure 29 or Figure 30 4 Connect the 3 position switch into the 8 socket connector through the dash panel Figure ...

Page 14: ... many cases it is appropriate to apply the rinsate onto a treated area s However before doing so check with the chemical manufacturer to ensure that the application of a diluted solution to the treated area s will not adversely affect the performance of the product Important The Rinse Kit is not intended to dislodge clumped masses of wetable powder or water soluble chemicals that occur when chemic...

Page 15: ...ump is shut off Note If you have a 2015 and before machine the light in the 3 position switch shuts off Filling the Tank Position the sprayer on a level surface set the parking brake shut off the sprayer pump shut off the engine and remove the key from the key switch Remove the rinse tank cap and fill the tank with approximately 113 L 30 gallons with clean water Replace the cap Important The 113 L...

Page 16: ... has been filled with water check to see if there is any play in the tank straps If the straps are loose tighten the fasteners at the top straps until they are flush with tank Do not over tighten Important Over tightening the tank strap fasteners can deform and damage the straps Storage Storing the Machine for up to 30 days in Above Freezing Temperatures Drain the following components Pump inlet l...

Page 17: ...Notes 17 ...

Page 18: ...Notes 18 ...

Page 19: ...entation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declarati...

Page 20: ...weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear and tear and deterioration Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted ...

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