Toro 38642 Operator'S Manual Download Page 2

2

3329-776 Rev A

Training

Read the operator’s manual carefully. Be
thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop
the unit and disengage the controls quickly.

Never allow children to operate the snowthrower.
Never allow adults to operate the snowthrower
without proper instruction.

Keep the area of operation clear of all persons
(particularly small children) and pets.

Exercise caution to avoid slipping or falling,
especially when operating the snowthrower in
reverse.

Preparation

Thoroughly inspect the area where you will use
the snowthrower. Remove all doormats, sleds,
boards, wires, and other foreign objects.

Before starting the engine, disengage all clutches.
Shift the snowthrower into neutral as well, if
applicable.

Do not operate the snowthrower without wearing
adequate winter garments. Wear footwear that
will improve your footing on slippery surfaces.

Handle fuel with care; it is highly flammable.

– Use an approved fuel container.

– Never add fuel to a running or hot engine.

– Fill the fuel tank outdoors with extreme care.

Never fill the fuel tank indoors.

– Replace the fuel tank cap securely and wipe up

any spilled fuel.

Use only the power cord supplied with the
snowthrower and a receptacle appropriate for use
with the power cord for electric-start motors.

Adjust the auger housing height to clear a gravel
or crushed-rock surface.

Never attempt to make any adjustments while the
engine is running, except where specifically
recommended by Toro.

Let the engine and the snowthrower adjust to the
outdoor temperature before starting to clear
snow.

Operating any powered machine can result in
foreign objects being thrown into the eyes.
Always wear safety glasses or eye shields while
operating, adjusting, or repairing the
snowthrower.

Operation

Do not put your hands or feet near or under
rotating parts. Keep clear of the discharge
opening at all times.

Exercise extreme caution when crossing gravel
drives, walks, or roads. Stay alert for hidden
hazards or traffic.

After striking a foreign object, stop the engine,
remove the wire from the spark plug, thoroughly
inspect the snowthrower for any damage, and
repair the damage before operating the
snowthrower.

If the unit should start to vibrate abnormally, stop
the engine and check immediately for the cause.
Vibration is generally a warning of trouble.

Stop the engine whenever you leave the
operating position, before unclogging the
auger/impeller housing or discharge chute, and
when making any repairs, adjustments, or
inspections.

When cleaning, repairing, or inspecting, make
certain that the auger/impeller and all moving
parts have stopped. Disconnect the spark plug
wire and keep the wire away from the spark plug
to prevent someone from accidentally starting the
engine.

Do not run the engine indoors, except when
starting it and for moving the snowthrower in or
out of the building. Open the outside doors;
exhaust fumes are dangerous.

Do not clear snow across the face of slopes.
Exercise extreme caution when changing
direction on slopes. Do not attempt to clear steep
slopes.

Never operate the snowthrower without proper
guards or other safety devices in place.

Never operate the snowthrower near glass
enclosures, automobiles, window wells, and
drop-offs without properly adjusting the snow
discharge angle. Keep children and pets away.

Do not overload the machine capacity by
attempting to clear snow at too fast a rate.

Look behind and use care when backing up with
the snowthrower.

Never direct the discharge at bystanders or allow
anyone in front of the unit.

Disengage the power to the auger/impeller when
the snowthrower is being transported or when not
in use.

Use only attachments and accessories approved
by Toro, such as wheel weights, counterweights,
and cabs. (Contact an Authorized Service Dealer
for accessories available for your snowthrower.)

Summary of Contents for 38642

Page 1: ...injury if you do not follow the recommended precautions This manual uses 2 other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Warning California Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects...

Page 2: ...ar or under rotating parts Keep clear of the discharge opening at all times Exercise extreme caution when crossing gravel drives walks or roads Stay alert for hidden hazards or traffic After striking a foreign object stop the engine remove the wire from the spark plug thoroughly inspect the snowthrower for any damage and repair the damage before operating the snowthrower If the unit should start t...

Page 3: ...stop the engine remove the key and wait for all moving parts to stop Disconnect the wire from the spark plug and keep it away from the spark plug to prevent someone from accidentally starting the engine To unclog the discharge chute stay in the operating position and release the left hand traction lever While running the auger impeller push down on the handles to raise the front of the snowthrower...

Page 4: ...rator s Position 472 Caution Improper use may result in loss of fingers hands or feet impeller close to the of the opening The low speed auger has a moving pinch point close to the opening There is a high speed m 6936 Safety Instruction Decals Important Safety and instruction decals are located near areas of potential danger Replace damaged decals 53 7670 1 Cutting dismembermentof foot auger ...

Page 5: ...ast 2 Forward speeds 3 Slow 4 Reverse speeds Tecumseh Part No 36501 1 Primer Tecumseh Part No 35077 1 Key ignition 2 Engage to start the engine 3 Disengage to stop the engine 4 Fast 5 Increasing scale 6 Slow 7 Stop the engine Tecumseh Part No 37119 ...

Page 6: ...2 1 Ignition switch 2 Choke 3 Throttle 4 Primer 5 Electric starter 6 Recoil starter Setup Installing the Upper Handle Assembly 1 Lift and rotate the upper handle assembly and position it over the lower handle Note Ensure that the 2 cables attached to the Quick Stick are routed inside the upper handle legs and that the 2 lever cables and the wire for the headlight are not pinched between the handle...

Page 7: ...on easier leave the wave washer B and the flat washer C on the trunnion 4 Shift the speed selector lever into Position R2 5 Rotate the lower link arm fully upward counterclockwise m 6971 6 Lift up on the speed control rod and insert the trunnion into the hole in the underside of the speed selector lever D located under the control panel Note If the trunnion does not fit into the hole when you lift...

Page 8: ...ack of the chute gear cover until it slides into the chute gear 6 Align the holes in the nested ends of the rods and insert 2 carriage bolts through the short rod from the left side of the snowthrower as viewed from the operating position 7 The 2 carriage bolts in the loose parts bag will go through the holes in the short rod and then through the holes in the long chute control rod 8 Insert the ca...

Page 9: ...l 3 Install the dipstick securely Note Do not spill oil around the oil fill tube oil could leak onto traction parts and cause the traction to slip m 6900 Checking the Tire Pressure The tires are overinflated at the factory for shipping Reduce the pressure equally in both tires to between 17 and 20 psi 116 and 137 kPa Checking the Scraper and Skids Refer to Checking and Adjusting the Scraper and Sk...

Page 10: ... gasoline in an approved fuel container out of the reach of children Fill the fuel tank with fresh unleaded regular gasoline from a major name brand service station Important To reduce starting problems add fuel stabilizer to the fuel all season mixing it with gasoline less than 30 days old Do not add oil to the gasoline m 6106 Operation Note Determine the left and right sides of the machine from ...

Page 11: ...n If the engine still does not start take the snowthrower to an Authorized Service Dealer for service 8 Disconnect the cord from the electric starter and the outlet electric start only 9 When the engine starts set the choke to the 3 4 position As the engine warms up set the choke to the 1 2 position When the engine is warm set the choke to the Off position Caution If you leave the snowthrower plug...

Page 12: ...tor The speed selector has 6 forward and 2 reverse gears To change speeds release the traction lever and shift the speed selector lever to the desired position The lever locks in a notch at each speed selection m 6905 Operating the Auger Impeller Drive 1 To engage the auger impeller drive squeeze the right hand auger impeller lever to the handgrip 2 To stop the auger and impeller release the right...

Page 13: ... the engine Remove an obstruction from the discharge chute refer to Unclogging the Discharge Chute on page 14 If necessary use a stick not your hands to remove an obstruction from the discharge chute Stay behind the handles and away from the discharge opening while operating the snowthrower Keep face hands feet and any other part of your body or clothing away from concealed moving or rotating part...

Page 14: ...a stick never use your hand Important Unclogging the discharge chute by bumping the front of the snowthrower on the pavement may cause the skids to move Adjust the skids and tighten the skid bolts securely Preventing Freeze up In snowy and cold conditions some controls and moving parts may freeze Do not use excessive force when trying to operate frozen controls If you have difficulty operating any...

Page 15: ...y Refer to Checking and Adjusting the Auger Impeller Cable on page 17 Inspect the spark plug Replace and or gap it if necessary Refer to Inspecting and Replacing the Spark Plug on page 19 Check the auger gearbox oil and add oil if necessary Refer to Checking the Auger Gearbox Oil Level on page 18 Check the tire pressure and inflate them to the proper pressure Refer to Checking the Tire Pressure on...

Page 16: ...ger side plates until the skids slide up and down easily m 6938 1 2 inch 13mm minimum 3 Support the side plates so that they are at least 1 2 inch 13 mm above a level surface Important The auger blades must be supported above the ground by the skids 4 Ensure that the scraper is 1 8 inch 3 mm above and parallel to a level surface Note If the pavement is cracked rough or uneven adjust the skids to r...

Page 17: ... is the proper gap from the front edge of the slot 3 Tighten the jam nut m 6966 A B Checking and Adjusting the Auger Impeller Cable Check and adjust the auger impeller cable after the first 2 operating hours then annually thereafter 1 Remove the 2 screws from the right side of the belt cover as shown 2 Lift up the right side of the belt cover m 6922 3 With the auger impeller lever disengaged ensur...

Page 18: ...ween 0 F and 32 F 18 C to 0 C use SAE 5W30 or SAE 10W For air temperatures below 0 F 18 C use SAE 0W30 1 Clean the area around the oil drain cap A m 4036 A 2 Slide an oil drain pan under the drain extension and remove the oil drain cap 3 Drain the oil Note Dispose of the used oil properly at a local recycling center 4 Install the oil drain cap 5 Fill the crankcase with oil Refer to Filling the Eng...

Page 19: ...e plug firmly Replacing the Drive Belts If the auger impeller drive belt or the traction drive belt becomes worn oil soaked or otherwise damaged go to www Toro com for additional service information or have an Authorized Service Dealer replace the belt Replacing the Headlight Bulb Use a GE 892 16W halogen light bulb Do not touch the bulb with your hands or allow dirt or moisture to come into conta...

Page 20: ... engine to run until it stops When you can no longer start the engine it is sufficiently dry 9 Stop the engine and allow it to cool 10 Remove the ignition key 11 Disconnect the spark plug wire 12 Remove the spark plug add 1 oz 30 ml of oil through the spark plug hole and pull the starter rope slowly several times to distribute oil throughout the cylinder to prevent cylinder corrosion during the of...

Page 21: ...e to the On position and press the primer 3 times 3 The fuel shutoff valve is not open 3 Open the fuel shutoff valve 4 The throttle is not in the Fast position 4 Move the throttle to the Fast position 5 The fuel tank is empty or the fuel system contains stale fuel 5 Drain and or fill the fuel tank with fresh gasoline not more than 30 days old If the problem persists contact your Authorized Service...

Page 22: ...ove the throttle to the Fast position 2 The snowthrower is moving too fast to clear the snow 2 Shift the snowthrower into a lower gear 3 You are trying to remove too much snow per swath 3 Reduce the amount of snow removed for per swath 4 You are trying to remove extremely heavy or wet snow 4 Don t overload the snowthrower with extremely heavy or wet snow 5 The discharge chute is plugged 5 Refer to...

Page 23: ...23 3329 776 Rev A ...

Page 24: ...6 336 5205 Toll free U S customers 866 854 9033 Toll free Canada customers Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense Items and Conditions Not Covered There is no other express warranty except for special emission system cove...

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