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12. Align the tab on the choke control knob with the

slot on the upper snow hood.

13. Connect the choke control knob to the choke shaft

on the carburetor.

Adjusting the Discharge Chute
Latch

If the discharge chute does not lock into the desired
position or does not unlock so that you can move it to
another position, adjust the discharge chute latch.

1. Remove the fastener on the gear cover (Figure 47),

lift the front of the cover up, and slide it back and
out of the way.

Figure 47

2. Loosen the bolt on the cable clamp (Figure 48).

Figure 48

1.

Cable conduit

2.

Cable clamp

3. Grasp the cable conduit and move it toward the front

of the machine until the discharge chute latch fully
engages the gear teeth (Figure 48 and Figure 49).

Figure 49

1.

Discharge chute latch

2.

Gear teeth

Note:

The latch is spring loaded and will naturally

move into the teeth of the gear (Figure 49).

4. Remove any slack in the cable by pulling the cable

conduit rearward.

5. Tighten the bolt on the cable clamp.

6. Install and secure the gear cover.

Replacing the Drive Belts

If the auger/impeller drive belt or the traction drive belt
becomes worn, oil-soaked, or otherwise damaged, go
to www.Toro.com for additional service information or
have an Authorized Service Dealer replace the belt.

Replacing the Headlight Bulb

Use a

GE 892 16W halogen light bulb.

Do not touch

the bulb with your hands or allow dirt or moisture to
come into contact with the bulb.

1. Remove the wire connector from the back of the

headlight (Figure 50).

Figure 50

2. Turn the base of the bulb counterclockwise until it

stops (Figure 51).

22

Summary of Contents for 38639

Page 1: ...ure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Figure 1 1 Model and serial number location Model No Serial No This manual identifi...

Page 2: ...ntrols quickly Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons particularly small c...

Page 3: ...ct discharge at bystanders or allow anyone in front of the unit Disengage power to the collector impeller when snow thrower is transported or not in use Use only attachments and accessories approved b...

Page 4: ...n the fuel from the fuel tank to prevent a potential hazard Store fuel in an approved fuel container Remove the key from the ignition switch before storing the snowthrower Purchase only genuine Toro r...

Page 5: ...a safe distance from the snowthrower 2 Warning read the Operator s Manual 4 Cutting dismemberment hazard impeller keep away from moving parts remove the ignition key and read the instructions before s...

Page 6: ...ure Description Qty Use Handle bolts 4 Curved washers 4 1 Locknuts 4 Install the upper handle 2 No parts required Install the traction control linkage Carriage bolts 2 3 Locknuts 2 Install the chute c...

Page 7: ...the Traction Control Linkage Procedure 1 Remove the hairpin cotter and washer from the lower end of the speed control rod and insert the lower end of the rod into the lower link arm so that the bent...

Page 8: ...lever fully rearward Note The discharge chute and deflector should face forward If they do not hold the blue trigger cap down but do not move the Quick Stick and rotate the discharge chute until they...

Page 9: ...Filling the Engine with Oil Procedure Your snowthrower comes with 20 oz of oil in the engine crankcase Note Before starting the engine check the oil level and add oil if necessary Max fill 20 oz 0 55...

Page 10: ...ver Figure 6 C Turn the trunnion downward clockwise on the speed control rod Figure 6 D Connect the trunnion to the speed selector lever Figure 6 4 Release the traction lever 5 Move the speed selector...

Page 11: ...normal operating position Filling the Fuel Tank Gasoline is extremely flammable and explosive A fire or explosion from gasoline can burn you and others To prevent a static charge from igniting the gas...

Page 12: ...e 1 4 turn counterclockwise to open it Figure 19 Figure 19 3 Insert the ignition key Figure 20 Figure 20 1 Ignition key 4 Firmly push in the primer with your thumb 2 times 15 F or 9 C or above or 4 ti...

Page 13: ...ed Service Dealer for service 8 Disconnect the power cord from the power outlet first and then from the snowthrower electric start only 9 Allow the engine to warm up for several minutes move the choke...

Page 14: ...ction drive you must operate the snowthrower with the self propel feature engaged Refer to Freewheeling or Using the Self propel Drive 1 To engage the traction drive squeeze the left hand traction lev...

Page 15: ...ge chute and the chute deflector Release the trigger cap to lock the discharge chute and chute deflector into position Figure 30 Figure 30 Moving the Discharge Chute Hold the blue trigger cap down and...

Page 16: ...wait for all moving parts to stop and remove all ice and snow from the snowthrower With the engine off pull the recoil starter handle several times and push the electric starter button once to prevent...

Page 17: ...and inflate them to 17 20 psi 116 137 kPa Drain the gasoline and run the engine to dry out the fuel tank and the carburetor at the end of the season Have an Authorized Service Dealer inspect and repl...

Page 18: ...ighten the nuts that secure both skids to the auger sides Note To quickly adjust the skids if they loosen support the scraper 1 8 inch 3 mm off the pavement then adjust the skids down to the pavement...

Page 19: ...disengaged ensure that the gap between the auger clutch assembly and the tab is 1 16 inch 1 5 mm Figure 38 Figure 38 1 Tab 2 1 16 inch 1 5 mm 4 If the auger impeller cable is not properly adjusted do...

Page 20: ...es more contaminants Max fill 20 oz 0 55 l type automotive detergent oil with an API service classification of SF SG SH SJ SL or higher Use SAE 5W30 or SAE 10W30 oil Refer to your engine owner s manua...

Page 21: ...emove the 2 screws that secure the upper snow hood to the snowthrower Figure 44 3 Slowly remove the upper snow hood ensuring that the primer bulb hose and the ignition wire remain connected 4 Remove t...

Page 22: ...the gear teeth Figure 48 and Figure 49 Figure 49 1 Discharge chute latch 2 Gear teeth Note The latch is spring loaded and will naturally move into the teeth of the gear Figure 49 4 Remove any slack in...

Page 23: ...52 Figure 52 4 Insert a new bulb into the back of the headlight Figure 53 Figure 53 5 Turn the base of the bulb clockwise until it is snug Figure 54 Figure 54 6 Insert the wire connector straight into...

Page 24: ...onnect the spark plug wire 12 Remove the spark plug add 1 2 oz 15 ml of oil through the spark plug hole and pull the starter rope slowly several times to distribute oil throughout the cylinder to prev...

Page 25: ...w or too high 9 Add or drain oil to adjust the oil level in the engine crankcase to the Full mark on the dipstick 1 The choke is in the On position 1 Move the choke to the Off position 2 The fuel shut...

Page 26: ...d Service Dealer Discharge chute either does not lock into place or does not move 1 The discharge chute latch is not properly adjusted 1 Adjust the discharge chute latch 1 The skids and or scraper are...

Page 27: ...LC Egypt 202 519 4308 Ibea S p A Italy 39 0331 853611 Irriamc Portugal 351 21 238 8260 Jean Heybroek b v Netherlands 31 30 639 4611 Lely U K Limited United Kingdom 44 1480 226 800 Maquiver S A Colombi...

Page 28: ...the product If for any reason it is impossible for you to contact your seller you may contact any Toro Authorized Distributor to arrange service 2 Bring the product and your proof of purchase sales r...

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