Toro 38428 Operator'S Manual Download

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Operator’s Manual

International English (GB)

Form No. 3322-821 Rev A

CCR

2450 GTS

CCR

3650 GTS

Snowthrower

Model No. 38428—200000001 and Up
Model No. 38429—200000001 and Up
Model No. 38441—200000001 and Up
Model No. 38442—200000001 and Up

Summary of Contents for 38428

Page 1: ...al International English GB Form No 3322 821 Rev A CCR 2450 GTS CCR 3650 GTS Snowthrower Model No 38428 200000001 and Up Model No 38429 200000001 and Up Model No 38441 200000001 and Up Model No 38442 200000001 and Up ...

Page 2: ...to learn how to operate and maintain your product properly The information in this manual can help you and others avoid injury and product damage Although Toro designs and produces safe products you are responsible for operating the product properly and safely Whenever you contact your Authorized Service Dealer or the factory for help with service genuine Toro parts or additional information have ...

Page 3: ...equipment without wearing adequate winter garments Wear footwear which will improve footing on slippery surfaces Handle fuel with care it is highly flammable Use an approved fuel container Never add fuel to a running or hot engine Fill fuel tank outdoors with extreme care Never fill fuel tank indoors Replace gasoline caps securely and wipe up spilled fuel Use only the power cord supplied with the ...

Page 4: ...labels as necessary Run the machine a few minutes after throwing snow to prevent freeze up of the collector auger impeller With the engine running pull the recoil starter handle several times Toro Snowthrower Safety The following list contains safety information specific to Toro products or other safety information that you must know that is not included in the ANSI or ISO standards The rotating i...

Page 5: ...d Pressure Level Models 38428 and 39429 have a sound pressure at the operator s ear of 90 dB A and models 38441 and 38442 have a sound pressure at the operator s ear of 91 dB A based on measurements of identical machines per Directive 81 1051 EEC Sound Power Level Models 38428 and 39429 have a sound power level of 103 LwA and models 38441 and 38442 have a sound power level of 105 LwA based on meas...

Page 6: ...proper service procedures Stay a safe distance from the machine two stage snowthrower Shut off engine and remove key before performing maintenance or repair work Thrown or flying objects Whole body exposure Shut off engine and remove key before leaving operator position single stage snowthrower Electrical shock electrocution Shut off engine and remove key before leaving operator position two stage...

Page 7: ...ic liquids chemical burns to fingers or hands Machine loss of control downhill slope Do not tip battery Traction drive Keep dry Snowthrower collector auger Machine travel direction forward Engage Machine travel direction rearward Disengage On start Choke Off stop Engine speed Throttle ...

Page 8: ...thrower collector auger impeller Decreasing Increasing Lock Engine start Unlock Engine stop Lever operation Snowthrower chute direction Lever operation Primer start aid Unleaded fuel Primer operation Cutting of fingers or hand ...

Page 9: ...rating position Loose Parts DESCRIPTION QTY USE Short spacer Long spacer Pushnuts Wheels 1 1 2 2 Installing the wheels Carriage bolts Locknuts Discharge chute Chute handle Models 38428 and 38429 only 3 3 1 1 Installing the discharge chute Plastic bushing Capscrews Locknuts Chute crank and mounting bracket 1 2 2 1 Installing the chute crank Models 38441 and 38442 only ...

Page 10: ... must face downward 3 Slide a pushnut onto the end of the axle Fig 3 1 2 Figure 2 1 Short spacer 2 Pushnut 4 Using a hammer strike the pushnut to seat it firmly in place 5 Turn the snowthrower over onto its right side and place a wood block under the right axle end 6 Slide the long spacer and a wheel onto the left axle end The side of the wheel with six spokes must face downward m 4499 2 1 Figure ...

Page 11: ... carriage bolts and locknuts through the remaining holes with the locknuts on the outside 5 Tighten all locknuts securely 1 2 636 Figure 5 1 Chute ring 2 Discharge chute Installing the Chute Crank Models 38441 and 38442 only 1 Insert the flattened end of the chute crank through the hole in the shroud while aligning the mounting bracket with the holes in the lower handle Fig 6 2 Slowly rotate the c...

Page 12: ... Hook the spring to the round hole at the end of the cable adjuster Fig 11 2 Secure the end of the cable to the cable adjuster as illustrated in Figure 11 897 4 3 2 1 Figure 11 1 Spring 2 Cable adjuster 3 Z fitting 4 Cable 3 Slide the spring cover over the spring and the cable adjuster and push the spring end through the hole at the end of the spring cover Fig 10 4 Hook the spring into the top hol...

Page 13: ...ghly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you others and cause property damage HOW TO AVOID THE HAZARD Use a funnel and fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Do not fill the fuel tank completely full Add gasoline to the fuel tank until the level is 1 4 to 1 2 6 mm to 13 mm below the bottom of the filler ...

Page 14: ...o not use fuel stabilizers with an alcohol base such as ethanol methanol or isopropanol Operation Operating Controls The snowthrower control panel contains a key switch a primer a recoil starter and an electric start button The choke is just below the control panel Fig 14 2 3 5 4 6 642 1 Figure 14 1 Key switch 2 Primer 3 Recoil start 4 Choke 5 Elec start button electric start models only 6 Cord co...

Page 15: ...3 Deflector mounting locknuts IMPORTANT Do not use the chute handle to lift the snowthrower This can damage the chute handle Models 38441 and 38442 only Rotate the chute crank clockwise to move the discharge chute to the right or counterclockwise to move the chute to the left Fig 16 The chute deflector handle on top of the discharge chute controls the height of the snow stream Do not overtighten t...

Page 16: ...X Scraper Check the scraper Replace if necessary X Drive belt Inspect the drive belt Replace if necessary X Spark plug Clean inspect and gap Replace if necessary X Rotor blades Inspect the rotor blades Replace if necessary X Tighten fasteners Check for loose fasteners and tighten them if necessary X X Tighten fasteners as needed CAUTION POTENTIAL HAZARD If you leave the wire on the spark plug some...

Page 17: ...lt tension by doing one of the following steps For Models 38428 and 38429 Reposition the spring end in the bottom hole of the control bar bracket Fig 10 For Models 38441 and 38442 Reposition the upper cable end into the upper hole of the control bar bracket Fig 12 Using the incorrect adjusting hole in the control bar bracket unnecessarily can reduce the drive belt life Occasional belt slippage squ...

Page 18: ...ssembly and the engine pulley Fig 21 4 Loop the new drive belt around the engine pulley under the idler pulley over the roller through the brake assembly and around the rotor pulley Fig 21 4 2 1 6 3 5 626 Figure 21 1 Engine pulley 2 Idler pulley 3 Roller 4 Brake arm assembly 5 Rotor pulley 6 Belt guide IMPORTANT The drive belt must be on top of the roller as shown in Figure 21 5 Install the drive ...

Page 19: ...s worn to the wear indicator hole Fig 25 replace both rotor blades to ensure proper performance and to prevent damage to the underside of the snowthrower 1 Figure 25 1 Wear indicator hole Note Replace the scraper whenever you replace the rotor blades This ensures proper snowthrower operation and performance Note The running time and the roughness of the driveway or the sidewalk determines the wear...

Page 20: ...wthrower to hop or bounce 2 Insert the new rotor blade between the rotor halves 3 Secure the rotor blade to the rotor halves with two hex head capscrews two spacers and two locknuts positioning the bolt heads on the thick side of the blade Fig 26 4 Curve the rotor blade and secure it with the remaining four torx screws and locknuts positioning the screw heads on the thick side of the blade Fig 26 ...

Page 21: ...e Tightening the Fasteners and Cleaning the Snowthrower 1 Tighten screws bolts and locknuts if necessary Repair or replace damaged parts 2 Clean the snowthrower thoroughly Covering and Storing the Snowthrower Cover the snowthrower and store it in a clean dry place out of the reach of children IMPORTANT Store the snowthrower in its operating position and on its wheels Storing the snowthrower on its...

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