Toro 38412 CCR 2400 GTS Operator'S Manual Download Page 2

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The Toro Company

– 1998

Printed in USA

Figures

637

Model and serial number decal

637

(Unit shown on right side)

Short spacer

Long spacer

Pushnut

m-3277

Models 38412 & 38418

Chute ring

Discharge chute

Chute handle

Carriage bolt

Lock nut

Summary of Contents for 38412 CCR 2400 GTS

Page 1: ...Operator s Manual FORM NO 3321 759 CCR 2400 GTS CCR 3000 GTS Snowthrower Model No 38412 9900001 Up Model No 38418 9900001 Up Model No 38433 9900001 Up Model No 38438 9900001 Up ...

Page 2: ...inted in USA i Figures 637 1 Model and serial number decal 637 1 2 3 Unit shown on right side 1 Short spacer 2 Long spacer 3 Pushnut m 3277 1 4 5 2 3 Models 38412 38418 1 Chute ring 2 Discharge chute 3 Chute handle 4 Carriage bolt 5 Lock nut 1 2 3 ...

Page 3: ...shing 1 2 636 Models 38433 38438 1 Chute ring 2 Discharge chute 2 1 4 3 m 2707 5 Models 38412 38418 1 Lower handle 2 Upper handle 3 Handle bolt 4 Eyebolt 5 Lock nut 4 3 m 2707 5 2 1 6 Models 38433 38438 1 Lower handle 2 Upper handle 3 Handle lock 4 Cable guide 5 Curved washer 6 Knob 4 5 6 7 ...

Page 4: ... Bottom hole 897 4 3 2 1 Models 38412 38418 1 Spring 2 Cable adjuster 3 Cable 4 Z fitting 1 2 3 1 16 1 8 m 4017 4012 4 Models 38433 38438 1 Cable guide 2 Control bar bracket 3 Rear hole 4 Forward hole 111 1 2 3 1 Add oil to small amount of gasoline 2 Install cap and shake can to mix 3 Add remaining amount of gasoline 8 9 10 11 ...

Page 5: ...tion ELEC START MODEL m 3278 3 1 2 Models 38412 38418 1 Chute handle 2 Chute deflector handle 3 Deflector mounting nuts 2 3 1 629 Models 38433 38438 1 Chute crank 2 Chute deflector handle 3 Deflector mounting nuts 1 2 630 3 Models 38433 38438 1 Spring cover 2 Cable adjuster 3 Z fitting 12 13 14 15 ...

Page 6: ...arriage bolts lock nuts 3 1 2 3 4 631 1 Cap screw nut 2 Capscrew nut washer 3 Long self tapping screw 4 Short self tapping screws 4 2 1 6 3 5 626 1 Engine pulley 2 Idler pulley 3 Roller 4 Brake arm assembly 5 Rotor pulley 6 Belt guide 16 17 18 19 ...

Page 7: ...vi 643 1 2 1 Control panel 2 Mounting screws 1 628 1 Spark plug wire 0 032 0 81 mm 110 1 1 Wear indicator hole 20 21 22 23 ...

Page 8: ...4 4 5 6 7 8 680 1 Rotor blade 2 2 Rotor half 2 3 Torx screw 8 4 Locknut 13 5 Hex head capscrew 4 6 Spacer 4 7 Auger shaft assembly 8 Hex head screw 1 2 3 681 1 Thin layer 2 Thick layer 3 Wear indicator hole 24 25 ...

Page 9: ...s know the model and serial numbers of your product These numbers will help the Service Dealer or Service Representative provide exact information about your specific product You will find the model and serial number decal located in a unique place on the product Fig 1 For your convenience write the product model and serial numbers in the space below Model No Serial No Read this manual carefully t...

Page 10: ...ow children to operate the snowthrower Adults should operate the snowthrower only after reading this manual 3 Keep everyone especially children and pets away from snowthrower and area of operation 4 Inspect area thoroughly where snowthrower will be used Remove doormats sleds boards sticks wire and any other foreign objects which might be picked up and thrown by the snowthrower 5 Keep all shields a...

Page 11: ...procedure 20 If a foreign object is hit or snowthrower vibrates abnormally stop engine by turning key to OFF and wait for all moving parts to stop Check snowthrower immediately for possible damage an obstruction or loose parts Vibration is generally a sign of trouble Repair any damage before operating snowthrower again 21 Before adjusting cleaning repairing or inspecting the snowthrower or before ...

Page 12: ...ines per Directive 81 1051 EEC Sound Power Level Models 38412 38418 This unit has a sound power level of 103 LwA based on measurements of identical machines per Directive 79 113 EEC Models 38433 38438 This unit has a sound power level of 105 LwA based on measurements of identical machines per Directive 79 113 EEC Vibration Level Models 38412 38418 This unit has a maximum hand arm vibration level o...

Page 13: ...d remove key before leaving operator position single stage snowthrower Electrical shock electrocution Shut off engine and remove key before leaving operator position two stage snowthrower Cutting or entanglement of foot rotating auger Severing of fingers or hand impeller blade Electric start Hot surfaces burns to fingers or hands Machine loss of control uphill slope Caustic liquids chemical burns ...

Page 14: ...t tip battery Traction drive Keep dry Snowthrower collector auger Machine travel direction forward Engage Machine travel direction rearward Disengage On start Choke Off stop Engine speed Throttle Fast Neutral ...

Page 15: ...ger Decreasing Increasing Lock Engine start Unlock Engine stop Lever operation Snowthrower chute direction Lever operation Primer start aid Unleaded fuel Primer operation Cutting of fingers or hand Throttle operation Cutting of foot ...

Page 16: ...e axle 7 Place a wood block under the right axle end Repeat steps 3 and 4 Install Discharge Chute And Chute Handle Fig 3 Models 38412 38418 1 Place chute handle over chute ring 2 Insert discharge chute between chute ring and chute handle Align holes 3 Secure back of chute and handle to center hole in chute ring with a carriage bolt and lock nut Position nut on outside of chute Note Chute ring may ...

Page 17: ...g to round hole at end of cable adjuster Fig 9 3 Route cable through elongated hole in cable adjuster Insert Z fitting on end of cable into 3rd hole on cable adjuster Fig 9 4 Slide spring cover over spring and cable adjuster Push spring end through hole at end of spring cover Fig 8 5 Hook spring into top hole of control bar bracket Fig 8 6 Move control bar back toward handle until slack in cable i...

Page 18: ...oline Toro Two Cycle Oil is specially formulated to provide superior lubrication make starting easy and prolong engine life If Toro Two Cycle Oil is not available mix two gallons of gasoline and 5 2 ounces of another high grade two cycle oil that has the NMMA or BIA TCW III certification printed on the label NEVER USE AUTOMOTIVE OIL i e SAE 30 10W30 etc TWO CYCLE OIL THAT IS NOT CERTIFIED NMMA BIA...

Page 19: ...re having difficulty starting the engine ONLY TRY THIS STARTING PROCEDURE TWICE Run the electric starter no more than 10 times at intervals of 5 seconds ON 5 seconds OFF If engine does not start after this first attempt wait more than 40 minutes to allow starter to cool before trying to run starter again Before repeating engine starting procedure check that ignition key switch is ON and make sure ...

Page 20: ...otor blades Such items could be covered by snowfall and therefore unnoticed until struck by the rotor blades Always be sure to keep children and pets away from area of operation POTENTIAL HAZARD Stones toys and other foreign objects may be picked up and thrown by the rotor blades WHAT CAN HAPPEN Thrown objects can cause serious personal injury to operator or bystanders HOW TO AVOID THE HAZARD Keep...

Page 21: ...hook Z fitting from cable adjuster and reposition Z fitting in a higher or lower hole on adjuster to obtain proper gap of 1 16 1 8 between control bar bracket and handle Fig 10 Positioning cable end in a lower hole decreases gap positioning cable end in a higher hole increases gap Reinstall spring cover over cable adjuster Reinstall upper cable end into rear hole in control bar bracket hole with a...

Page 22: ...ll belt cover Tighten fasteners securely but DO NOT OVERTIGHTEN Replacing Spark Plug Before each snow season check the spark plug If electrodes in center of plug are dark or have deteriorated install a new plug Use an NGK BPMR4A spark plug and set gap at 032 81 mm 1 REMOVE CONTROL PANEL Fig 20 Remove 3 capscrews securing control panel to housing Remove ignition key and lift off panel allowing it t...

Page 23: ...ition screw heads on thick side of blade Tighten all screws and nuts securely Storage 1 FUEL SYSTEM PREPARATION Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline Add Toro Stabilizer Conditioner to the fuel tank one ounce per gallon of fuel Run engine for five minutes to distribute conditioned fuel through fuel system Stop engine allow it to cool and drain fuel tan...

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